EP0059136A2 - Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe - Google Patents
Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe Download PDFInfo
- Publication number
- EP0059136A2 EP0059136A2 EP82400214A EP82400214A EP0059136A2 EP 0059136 A2 EP0059136 A2 EP 0059136A2 EP 82400214 A EP82400214 A EP 82400214A EP 82400214 A EP82400214 A EP 82400214A EP 0059136 A2 EP0059136 A2 EP 0059136A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyamide
- primer
- layer
- resins
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/53—Base coat plus clear coat type
- B05D7/536—Base coat plus clear coat type each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/10—Applying the material on both sides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2451/00—Type of carrier, type of coating (Multilayers)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2504/00—Epoxy polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2505/00—Polyamides
Definitions
- the invention relates to the field of coating of metallic substrates. It relates more particularly to a process for coating metal substrates using plastics making it possible to produce multi-layer metal-plastic complexes. It also relates to the products obtained by such a process.
- the metals constituting the sheet were generally steel or galvanized steel or aluminum or an aluminum-based alloy.
- the plastics used were mainly polyvinyl chloride, and to a lesser extent polyethylene.
- the present invention relates to the application to a metal substrate of one or more layers of plastics, the outer layer always being polyamide.
- the object of the present invention is on the one hand to provide a more economical method than the known methods which start from films produced beforehand, and on the other hand, to provide a method applicable to polyamides.
- polyamides are indeed particularly advantageous by their resistance to temperature, to abrasion, to chemical agents which are better than those of plastics used until now, such as PVC and provide total protection against corrosion to the metallic substrate of based.
- the subject of the invention is a method for coating a metal substrate by applying a primary layer and at least one layer of plastic material, characterized in that the primary layer comprises a resin chosen from epoxy resins - phenolics, mixtures of epoxy resins and phenolic resins and combinations of said resins and mixtures of resins, in that the last layer of plastic material is a layer of polyamide applied in the form of a suspension, in an organic liquid phase, polyamide powder, the particle size of which is less than 40 ⁇ m and in that the assembly is heated until the outer polyamide layer melts and a continuous coating is obtained.
- the primary layer comprises a resin chosen from epoxy resins - phenolics, mixtures of epoxy resins and phenolic resins and combinations of said resins and mixtures of resins
- the last layer of plastic material is a layer of polyamide applied in the form of a suspension, in an organic liquid phase, polyamide powder, the particle size of which is less than 40 ⁇ m and in that the assembly is heated until the outer polyamide layer melts and
- the invention involves the application to the substrate of an organic bonding primer, susceptible to a structural modification by heat.
- the substrate me-. metal intended to be covered with polyamide suspension is previously coated with a primer, because, among other functions, this ensures the bond between the metal and the polyamide coating, due to the very good adhesiveness which it has both towards metals and polyamides.
- the primer strengthens the metal protection provided by the polyamide coating firstly by preventing the path between metal and polyamide of gases such as oxygen, carbon dioxide, water vapor, and then, by superimposing its own protective action to that of polyamide.
- the presence of the primer is even more essential when the sheet to be coated has not undergone a preparation treatment.
- the primer contains an epoxy resin in an amount between 1 and 20% of the total weight of the primer, associated with a phenolic resin in an amount between 1 and 20% of the total weight of the primer, or an epoxy resin -phenolic in an amount between 1% and 20% of the total weight of the primer or a mixture of the above resins in the same weight proportions relative to the primer. as those mentioned above.
- the anti-corrosion action provided by the primer can be reinforced by adding to the primer corrosion-inhibiting chemical compounds such as zinc phosphate, tetrahydro zinc xychromate, strontium chromate, these salts can be used alone or as a mixture.
- the primer corrosion-inhibiting chemical compounds such as zinc phosphate, tetrahydro zinc xychromate, strontium chromate, these salts can be used alone or as a mixture.
- the second step of the coating process consists in coating the primer with a suspension of a fine polyamide-based thermoplastic powder, presented in a solvent or mixture of organic solvents.
- the final step of heating the entire coating can allow proper attachment of the primer on the substrate.
- the final heating step causes the polyamide particles to melt and forms a continuous and smooth layer on the substrate. In the polyamide layer, this is a purely physical transformation carried out under the effect of the rise in temperature, for example in a heat treatment oven. This characteristic is advantageous and constitutes an important difference with the processes of the prior art in which the heat treatment was intended to effect a chemical transformation comparable to a crosslinking in the plastic layer. final.
- the final layer or finishing layer is obtained by evaporation of the liquid phase in which the polyamide particles are suspended and by fusion of said particles to form the final layer.
- the grain size of the polyamide powder corresponds to a specific particle size, being in a range of less than 40 ⁇ m and preferably between 10 and 40 ⁇ m, particularly between 10 and 30
- the powders suspended are powders of polyamides, that is to say resins of high molecular weight obtained from lactams or amino acids whose hydrocarbon chain has a number of carbon atoms between 4 and 20 such as, for example, caprolactam, oenantholactam, dodecalactam, undecanolactam, dodecanolactam, 11 amino-undecanoic acid, 12 amino-dodecanoic acid.
- the polyamide can also be a condensation product of a dicarboxylic acid with a diamine such as, for example, the polyamides 6.6, 6.9, 6.10, 6.12, 9.6, condensation products of hexamethylene diamine with adipic acid, azelaic acid, sebacic acid, 1.12 dodecane-dioic acid and nonamethylene diamine with adipic acid.
- the powders can consist of copolyamides resulting from the polymerization of the various monomers mentioned above.
- copolyamides result from the polycondensation of ⁇ -caprolactam, amino-undecanoic acid and / or lauryl lactam.
- their melting viscosity is all the higher, which harms their spreading on the substrate during melting; according to the present invention, the suspension may contain adjuvants promoting the spreading of: polyamide melt despite a viscosity of high fusion.
- the lower the molecular weight the more the coating will be fluid in the molten state to the detriment of its mechanical properties, its aging and its resistance to weathering.
- the inherent viscosity (measured at 20 ° C. for a solution of 0.5 g in 100 ml of metacresol) of the polyamide powders, reflecting their molecular mass, is between the values 0.75 and 1.40; the nature of the polyamide and the final application of the coated substrate are the determining factors for choosing the most favorable value.
- the polyamide powders used according to the invention can be obtained by all kinds of techniques known to a person skilled in the art, for example by grinding polyamide granules previously cooled with liquid nitrogen, or dissolving these granules in solvents hot and precipitation by cooling, among others.
- the organic liquid phase containing the polyamide powder in suspension, comprises a solvent or mixture of solvents chosen from alcohols, esters, aromatic hydrocarbons, and ketones, as is known to those skilled in the art to choose a suitable solvent for polyamides. :
- solvents examples include benzyl alcohol, N-methyl pyrrolidone, ethyl glycol acetate, di-butyl glycol acetate or mixtures of solvents marketed under the name Solvesso 100 and 150.
- the suspension based on polyamide powder may contain various additives which promote suspension, such as expanded silica (for example the product known as Aerosil) or which modify the surface tension, as is known to man of the art. art in the field of paints and varnishes.
- expanded silica for example the product known as Aerosil
- surface tension as is known to man of the art. art in the field of paints and varnishes.
- These powders can be in their natural state and, consequently, generate colorless or pigmented coatings, the pigment or pigments that can be introduced into the suspension using a cutting resin as is known to those skilled in the art. art for the formulation of pigmented compositions.
- the coating can be make on one or both sides of such a sheet.
- the process is applicable with the most advantages to metal strips of thickness between 0.2mm and 2mm approximately.
- the thickness of the external polyamide finishing layer is between approximately 20 and 50 ⁇ .
- the strip unwinding station includes a coil 1-and an accumulator allowing it to absorb variations in length and tension due to coil changes.
- the strip then passes through a primary coating station 3.
- the station 3 includes a duo of cylinders working according to the known technique called "reverse roll”.
- An alternative embodiment of this coating / priming step is shown in FIG. 2.
- the solution / apply is contained in a tank 10 and deposited on the strip by a duo of cylinders 11,12.
- a final thickness of 6 to 7 microns is considered sufficient for the primer.
- the general reference 4 designates a drying and crosslinking oven for the primer deposited at station 3.
- the temperature to be reached in the oven 4 will obviously depend on the nature of the primer.
- the installation shown in FIG. 1 for implementing the method of the invention then comprises a station 5 for cooling by pulsed air the strip coated with primer.
- Station 6 is used to apply a thin polyamide powder dispersion layer according to the invention to the strip already coated with primer.
- station 6 comprises a duo of cylinders working according to the principle of rotogravure (similar to FIG. 2).
- a drying and gelling oven 7 is used to remove the solvents from the organic phase and to melt the grains of fine powder into a continuous layer. On leaving the oven 7 the strip passes through a cooling station 8 and then into a reel 9 preceded by its accumulator 9a.
- the temperature conditions in the oven 7 will depend on the nature of the polyamides used.
- the area between the temperature curve recorded on the sheet between the entry and exit of the oven, the x-axis (indifferently graduated in space or time) and the two verticals corresponding to the entry and to leaving the oven corresponds to the energy used to carry out the operations for removing the solvents, crosslinking the cutting binder and melting the polyamide powder.
- the method of the invention makes it possible to treat metallic substrates presented in coils, by means of a continuous manufacturing line of the kind shown in FIG. 1.
- This primer is characterized by a total absence of yellowing and good flexibility due to the presence of polyester; on the other hand, its resistance to boiling water is poor.
- This primer is also characterized by an absence of yellowing.
- This primer is characterized by good resistance to boiling water. It can therefore be seen that the formulation of the primer can be adapted to the end use of the coated sheet.
- the polyamide powder may, depending on the desired applications, have a concentration in the dispersion varying from 20 to 50%
- It also serves as a cutting resin, a vector for various additives or a complement of fillers allowing the finish layer to be tinted.
- the multilayer metalloplastic complex obtained can undergo successfully without exhibiting the phenomenon of detachment from the plastic coating the immersion test for 1000 hours in boiling water on test pieces having undergone cross-shaped notches in the coating.
- a strip of aluminum in a continuous strip 0.5 mm thick having undergone a surface preparation with the commercial product referenced COLARDIN 6204 from the company CFPI, receives at the coating station 3 a primary layer according to II the formula, / with a dry thickness of 4 to 5 microns and reaches in the oven 4 a PMT of 249 ° C Similarly, in the second oven 7 the strip also reaches a PMT of 249 ° C after application of a layer of formula VI where the polyamide is a polyamide 12 of which it will retain a dry thickness of 25 microns.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8103528A FR2500371A1 (fr) | 1981-02-23 | 1981-02-23 | Procede de fabrication en continu de complexes multicouches metal-plastique et produits obtenus |
FR8103528 | 1981-02-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0059136A2 true EP0059136A2 (de) | 1982-09-01 |
EP0059136A3 EP0059136A3 (en) | 1982-10-06 |
EP0059136B1 EP0059136B1 (de) | 1985-09-18 |
Family
ID=9255518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19820400214 Expired EP0059136B1 (de) | 1981-02-23 | 1982-02-05 | Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0059136B1 (de) |
JP (1) | JPS57156070A (de) |
CA (1) | CA1179558A (de) |
DE (1) | DE3266260D1 (de) |
FR (1) | FR2500371A1 (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0411690A1 (de) * | 1989-07-31 | 1991-02-06 | Akzo Nobel N.V. | Vorgrundierte Metallsubstrate für Formmetallverarbeitungen |
EP1070553A1 (de) * | 1999-07-17 | 2001-01-24 | Dieter Müller | Verfahren zum Beschichten der Oberfläche von feuervzerinkten Werkstücken aus Eisen oder Stahl |
WO2009149143A1 (en) * | 2008-06-03 | 2009-12-10 | E. I. Du Pont De Nemours And Company | Adhesion of polyamides to epoxy resins |
EP2769775A4 (de) * | 2011-10-17 | 2015-07-01 | Baoshan Iron & Steel | Verfahren zur herstellung einer extradicken isolierbeschichtung für eine elektrostahloberfläche |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61177238A (ja) * | 1985-02-02 | 1986-08-08 | 日新製鋼株式会社 | マフラ−用塗装鋼板およびその製造方法 |
JPS61177237A (ja) * | 1985-02-02 | 1986-08-08 | 日新製鋼株式会社 | マフラ−用塗装鋼板およびその製造方法 |
JP6918973B2 (ja) | 2017-12-13 | 2021-08-11 | 昭和電工株式会社 | 複合積層体及びその製造方法、並びに金属樹脂接合体及びその製造方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2075916A1 (de) | 1970-01-02 | 1971-10-15 | British Aluminium Co Ltd |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL241330A (de) * | 1958-07-18 | |||
FR1215101A (fr) * | 1958-11-05 | 1960-04-14 | Pechiney | Procédé de revêtement de surfaces métalliques par des polyoléfines |
BE683230A (de) * | 1966-06-27 | 1966-12-01 | ||
US3593848A (en) * | 1968-02-26 | 1971-07-20 | Atlas Coatings Corp | Foam-covered coil and methods of manufacturing the same |
FR1601194A (de) * | 1968-12-31 | 1970-08-10 | ||
FR1602751A (de) * | 1968-12-31 | 1971-01-25 | ||
FR1601195A (de) * | 1968-12-31 | 1970-08-10 | ||
IT964886B (it) * | 1971-08-24 | 1974-01-31 | Cabot Corp | Composizione in polvere per tecni di esecuzione di rivestimenti senza solvente |
JPS515018B2 (de) * | 1972-05-18 | 1976-02-17 | ||
SE387133B (sv) * | 1972-10-18 | 1976-08-30 | Diamond Shamrock Corp | Sett att framstella en grundfergsoverdragningskomposition |
JPS5758385B2 (de) * | 1973-08-27 | 1982-12-09 | Daicel Chem | |
GB2019252B (en) * | 1978-04-03 | 1982-07-21 | Oakland Corp | Friction locking threaded fastener |
JPS55152055A (en) * | 1979-05-16 | 1980-11-27 | Toa Gosei Chem Ind | Resin coated zinc plated steel plate and adhering vessel using said resin coated zinc plated steel plate as blank |
-
1981
- 1981-02-23 FR FR8103528A patent/FR2500371A1/fr active Granted
-
1982
- 1982-02-05 EP EP19820400214 patent/EP0059136B1/de not_active Expired
- 1982-02-05 DE DE8282400214T patent/DE3266260D1/de not_active Expired
- 1982-02-18 CA CA000396539A patent/CA1179558A/en not_active Expired
- 1982-02-23 JP JP2689982A patent/JPS57156070A/ja active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2075916A1 (de) | 1970-01-02 | 1971-10-15 | British Aluminium Co Ltd |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0411690A1 (de) * | 1989-07-31 | 1991-02-06 | Akzo Nobel N.V. | Vorgrundierte Metallsubstrate für Formmetallverarbeitungen |
US5229214A (en) * | 1989-07-31 | 1993-07-20 | Akzo N.V. | Preprimed metal substrates for formed metal applications |
EP1070553A1 (de) * | 1999-07-17 | 2001-01-24 | Dieter Müller | Verfahren zum Beschichten der Oberfläche von feuervzerinkten Werkstücken aus Eisen oder Stahl |
WO2009149143A1 (en) * | 2008-06-03 | 2009-12-10 | E. I. Du Pont De Nemours And Company | Adhesion of polyamides to epoxy resins |
EP2769775A4 (de) * | 2011-10-17 | 2015-07-01 | Baoshan Iron & Steel | Verfahren zur herstellung einer extradicken isolierbeschichtung für eine elektrostahloberfläche |
Also Published As
Publication number | Publication date |
---|---|
FR2500371B1 (de) | 1983-06-03 |
DE3266260D1 (en) | 1985-10-24 |
CA1179558A (en) | 1984-12-18 |
JPS57156070A (en) | 1982-09-27 |
EP0059136A3 (en) | 1982-10-06 |
FR2500371A1 (fr) | 1982-08-27 |
JPH0230308B2 (de) | 1990-07-05 |
EP0059136B1 (de) | 1985-09-18 |
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