EP0000029B1 - Verfahren zur Herstellung von wässrigen Polyurethan-Dispersionen und -Lösungen und deren Verwendung zur Beschichtung von flexiblen Substraten - Google Patents
Verfahren zur Herstellung von wässrigen Polyurethan-Dispersionen und -Lösungen und deren Verwendung zur Beschichtung von flexiblen Substraten Download PDFInfo
- Publication number
- EP0000029B1 EP0000029B1 EP19780100046 EP78100046A EP0000029B1 EP 0000029 B1 EP0000029 B1 EP 0000029B1 EP 19780100046 EP19780100046 EP 19780100046 EP 78100046 A EP78100046 A EP 78100046A EP 0000029 B1 EP0000029 B1 EP 0000029B1
- Authority
- EP
- European Patent Office
- Prior art keywords
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- nco
- das
- water
- dispersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000007859 condensation product Substances 0.000 description 2
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- 239000010985 leather Substances 0.000 description 2
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- 238000010790 dilution Methods 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- KMBPCQSCMCEPMU-UHFFFAOYSA-N n'-(3-aminopropyl)-n'-methylpropane-1,3-diamine Chemical compound NCCCN(C)CCCN KMBPCQSCMCEPMU-UHFFFAOYSA-N 0.000 description 1
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 1
- 239000012875 nonionic emulsifier Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical class CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920006295 polythiol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical group NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
Definitions
- Processes for producing stable, aqueous polyurethane-polyurea dispersions are known (e.g. DT-PS 1 184946, DT-PS 1 178 586, DT-AS 1237306, DT-Osen 1 495 745, 1 595 602, 1 770 068, 2 019 324, see also D. Dieterich et al, Angew. Chem. 82, 53 (1970)).
- the dispersions described are based on the principle of incorporating hydrophilic centers in a macromolecular chain of a polyurethane-polyurea molecule.
- These hydrophilic centers or so-called internal emulsifiers are ionic groups or ether functions in the known dispersions.
- the ionic groups are either incorporated into the prepolymer in the form of special diols or used as modified amines for chain extension of the prepolymers, each of which has at least two terminal NCO functions.
- High quality polyurethane films e.g.
- the value level necessary for textile coating has so far been obtained from dispersions which are produced using organic solvents during polyaddition.
- the polyaddition in solution makes it possible to build up a high molecular weight polyurethane in a homogeneous phase before it is dispersed in water. As a result, the solid of the disperse particles is also highly homogeneous.
- This chain extension reaction can take place in the presence of water, so that an aqueous dispersion of a polyurethane is formed immediately.
- This process is particularly suitable for the production of cationically modified polyurethanes or for the production of polyurethanes containing anionic carboxylate groups.
- the required combination of the isocyanate polyaddition reaction with the chain extension reaction mentioned via polycondensation-capable methylol groups bonded to terminal acylamino groups represents a comparison to the known isocyanate polyaddition by the prepolymer process, in which prepolymers containing isocyanate groups with the classic chain extenders such as e.g. Water or diamines are implemented, increased effort. This effort could be justified in the process of DOS 1 770068 by the fact that it was possible for the first time to produce polyurethane dispersions without the aid of special stirrers and without the aid of emulsifiers and without the aid of solvents.
- DT-OS 2 446 440 describes a further process which relates to the solvent-free production of polyurethanes in aqueous dispersion.
- a sulfonate and NCO group-containing prepolymer is then reacted without the use of solvents with a compound which is difunctional in the sense of the isocyanate polyaddition reaction and has hydrogen atoms which are reactive toward isocyanate groups.
- the NCO prepolymer is reacted with the NCO group reactive compound during the dispersing process, i.e. after the previous solution of the chain extender in the dispersion water or after the dispersion of the prepolymer in water.
- the process mentioned enables the production of high-quality, sulfonate-containing polyurethanes in aqueous dispersion.
- it has the disadvantage that it is limited to polyurethanes bearing sulfonate groups and only water or water-soluble polyamines are used as chain extenders; can be.
- the object of the present invention was therefore to provide a solvent-free or low-solvent process which allows the production of polyurethanes in the aqueous phase with improved properties, the improvement being achieved in particular by the high molecular weight solids distributed in the liquid aqueous medium should be obtained by polyaddition in the most homogeneous phase possible.
- polyurethanes can be produced in aqueous dispersion or solution by pre-dispersing NCO-containing prepolymers which contain a hydrophilic radical and / or an external emulsifier with a polyamine prior to dispersion in water. Chain extenders mixed in at least partially blocked form and then dispersed in water.
- the present invention therefore relates to a process for the preparation of aqueous solutions or dispersions of polyurethane polyureas by reacting chemically incorporated hydrophilic groups and / or external prepolymers containing at least 2 free isocyanate groups and not containing chemically bound emulsifiers and having at least 2 primary and / or Organic compounds containing secondary amino groups in the aqueous phase, characterized in that the prepolymer containing hydrophilically modified and / or an isocyanate group containing an external emulsifier is mixed in the absence of water with compounds which contain at most one free primary or secondary amino group and at least one blocked, under which Influence of water a free primary or secondary amino group forming group and a total of at least two at least partially blocked primary and / or secondary amino groups, and then this mixture with What mixed up.
- the present invention also relates to the use of the dispersions or solutions produced by this process for coating flexible substrates.
- Starting materials for the process according to the invention are at least 2 terminal NCO prepolymers containing isocyanate groups.
- Difunctional NCO prepolymers are preferably used.
- the NCO prepolymers to be used in the process according to the invention are preferably those which have one or more hydrophilic groups (s) which are responsible for their solubility or dispersibility in water.
- hydrophilic groups s
- hydrophobic NCO prepolymers per se in the process according to the invention if their solubility or dispersibility in Water is taken care of by using external emulsifiers.
- NCO prepolymers which have already been used in the preparation of aqueous polyurethane dispersions or solutions are suitable for carrying out the process according to the invention. They are produced using known methods of the prior art and are described, for example, in DT-OSen 1 495 745, 1 495 847, 2 446 440 2 340 512, US Pat. No. 3,479,310, GB Patents 1,153,088 or 1 076 688.
- NCO prepolymers with chemically incorporated hydrophilic groups which are preferably used in the process according to the invention, is carried out in analogy to the methods as mentioned in the literature references mentioned by way of example.
- Starting materials for the production of these NCO prepolymers are accordingly 1. any organic polyisocyanates, preferably diisocyanates of the formula wherein Q represents an aliphatic hydrocarbon group having 4 to 12 carbon atoms, a cycloaliphatic hydrocarbon group having 6 to 15 carbon atoms, an aromatic hydrocarbon group having 6 to 15 carbon atoms or an araliphatic hydrocarbon group having 7 to 15 carbon atoms.
- diisocyanates examples include hexamethylene diisocyanate, isophorone diisocyanate, 4,4'-diisocyanatodicyclohexylmethane, 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, p-xylylene diisocyanate and mixtures consisting of these compounds.
- polyisocyanates known per se in polyurethane chemistry or modified ones known per se, for example carbodiimide groups, allophanate groups, isocyanurate groups, urethane groups and / or biuret groups.
- Any organic compounds with at least two groups that are reactive toward isocyanate groups in particular a total of two amino groups, thiol groups, carboxyl groups and / or hydroxyl-containing organic compounds of the molecular weight range 62-10,000, preferably 1,000 to 6,000.
- the corresponding dihydroxy compounds are preferably used.
- tri-functional or higher-functional compounds in the sense of the isocyanate polyaddition reaction in small proportions to achieve a certain degree of branching is possible, as is the possible use of tri- or higher-functional polyisocyanates already mentioned for the same purpose.
- Hydroxyl compounds to be preferably used are the hydroxypolyesters, hydroxypolyethers, hydroxypolythioethers, hydroxypolyacetals, hydroxypolycarbonates and / or hydroxypolyesteramides known per se in polyurethane chemistry.
- the hydroxyl group-containing polyesters are e.g. Reaction products of polyhydric, preferably dihydric and optionally additionally trihydric alcohols with polyhydric, preferably dihydric, carboxylic acids.
- the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols or mixtures thereof can also be used to produce the polyesters.
- the polycarboxylic acids can be aliphatic, cycloaliphatic, aromatic and / or heterocyclic in nature.
- polyhydric alcohol oils include, for example, ethylene glycol, propylene glycol, (1,2) and - (1,3), butylene glycol 1,4) and - (2,3), hexanediol- (1,6), bis-hydroxymethylcyclohexane), 2-methyl-1,3-propanediol, glycerin, trimethylolpropane, hexanetriol- (1,2,6), further Polyethylene glycols, polypropylene glycols, and polybutylene glycols in question.
- the polyesters may have a proportion of terminal carboxyl groups. Polyesters of lactones, for example E- caprolactone or hydroxycarboxylic acids, for example ⁇ -hydroxycaproic acid, can also be used.
- the polyethers which are preferred according to the invention and preferably have two hydroxyl groups are those of the type known per se and are, for example, polymerized by themselves with epoxides such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin, for example in the presence of BF 3 , or by adding these epoxides, optionally in a mixture or in succession, to starting components with reactive hydrogen atoms such as alcohols and amines, for example water, ethylene glycol, propylene glycol (1,3) or - (1,2), 4,4'-dihydroxy-diphenylpropane, Aniline.
- epoxides such as ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin
- reactive hydrogen atoms such as alcohols and amines
- Polyethers modified by vinyl polymers such as those produced by polymerizing styrene or acrylonitrile in the presence of polyethers (American Pat. Nos. 3,383,351, 3,304,273, 3,523,093, 3,110,695), German Patent 1 152 536) are also suitable.
- the proportionally higher-functionality polyethers to be used, if appropriate, are formed in an analogous manner by alkoxylation of higher-functionality starter molecules known per se, for example ammonia, ethanolamine, ethylenediamine or sucrose.
- polythioethers the condensation products of thiodiglycol with itself and / or with other glycols, dicarboxylic acids, formaldehyde, aminocarboxylic acids or amino alcohols should be mentioned in particular.
- polyacetals e.g. the compounds which can be prepared from glycols, such as diethylene glycol, and formaldehyde.
- Suitable polycarbonates containing hydroxyl groups are those of the type known per se.
- polyester amides and polyamides include e.g. the predominantly linear condensates obtained from polyvalent saturated and unsaturated carboxylic acids or their anhydrides and polyvalent saturated and unsaturated amino alcohols, diamines, polyamines and their mixtures. Polyhydroxyl compounds already containing urethane or urea groups can also be used.
- Low molecular weight polyols can also be used, e.g. Ethanediol, 1,2-and 1,3-propanediol, 1,4-and 1,3-butanediol, pentanediols, hexanediols, trimethylolpropane, hexanetriols, glycerol and pentaerythritol.
- the preferred hydrophilically modified structural components include, in particular, the sulfonate group-containing aliphatic diols according to DT-OS 2 446 440, the cationic or also anionic built-in internal emulsifiers according to German patent application P 26 51 506.0 and also the monofunctional built-in polyether described in this patent application.
- the reactants are generally used in such proportions that a ratio of isocyanate groups to hydrogen atoms reactive toward NCO, preferably from hydroxyl groups, of from 1.05 to 10, preferably from 1.1 to 3 correspond.
- the order in which the individual reactants are added is largely arbitrary. You can either mix the hydroxyl compounds and add the polyisocyanate, or you can gradually add the mixture of hydroxyl compounds or the individual hydroxyl compounds to the polyisocyanate component.
- the NCO prepolymers are preferably produced in the melt at 30-190 ° C., preferably at 50-120 ° C.
- the prepolymers could of course also be produced in the presence of organic solvents, although one of the main advantages of the process according to the invention can be seen in the fact that such solvents can be dispensed with.
- Suitable solvents e.g. in an amount up to 25% by weight, based on the solid, could be used e.g. Acetone, methyl ethyl ketone, ethyl acetate, dimethylformamide or cyclohexanone.
- NCO prepolymers in the process of the invention, in the production of which none of the hydrophilic structural components mentioned under 3 were used, in which the content of those mentioned under b) or c) above Groups is therefore 0. If such NCO prepolymers are used, which also have the properties mentioned under a) and d) above, the use of external emulsifiers is essential when carrying out the process according to the invention.
- Suitable emulsifiers of this type are described, for example, by R. Heusch in "Emulsions", Ullmann, Volume 10, pages 449-473, Weinheim 1975.
- Both ionic emulsifiers such as alkali and ammonium salts of long-chain fatty acids or long-chain aryl (alkyl) sulfonic acids are suitable, as well as non-ionic emulsifiers such as ethoxylated alkylbenzenes with an average molecular weight of 500 to 10,000.
- These external emulsifiers are thoroughly mixed with the NCO prepolymers before the process according to the invention is carried out. They are generally used in amounts of 1 to 30, preferably 5 to 20% by weight, based on the weight of the NCO prepolymer. It is entirely possible, even when using hydrophilically modified NCO prepolymers, to increase their hydrophilicity by additionally using such external emulsifiers, although this is generally not necessary.
- At least 2 organic compounds having primary and / or secondary amino groups are used in the process according to the invention. These compounds are preferably aliphatic or cycloaliphatic diamines with only primary and / or secondary amino groups.
- araliphatic diamines are also to be regarded as aliphatic diamines.
- Diprimary diamines are particularly preferably used, with particular preference being given to those diprimary diamines which have at least one cycloaliphatic ring in their molecule with in particular 6 ring carbon atoms, it being irrelevant whether the amino groups are linked directly to this cycloaliphatic ring or to an alkyl Substituents, especially methyl substituents of this aliphatic ring are linked.
- the diamines to be used in the process according to the invention generally have a molecular weight of 60-500, preferably 100-250.
- Suitable polyamines to be used in the process according to the invention are ethylene diamine, trimethylene diamine, tetramethylene diamine, hexamethylene diamine, propylene diamine-1,2, the mixture of isomers of 2,2,4- and 2,4,4-trimethylhexamethylene diamine, 1,3- and 1,4-xylylenediamine , Bis (2-aminoethyl) amine and methyl bis (3-aminopropyl) amine.
- the preferred diamines include, for example: It is particularly preferred:
- blocked amino groups are to be understood in particular as those primary or secondary amino groups which have been converted into the corresponding ketimine, aldimine or enamine group by reaction with an aldehyde or ketone.
- Such ketimine, aldimine or enamine groups are largely inert to isocyanate groups at room temperature in the absence of moisture (cf.
- the amines to be used in the process according to the invention are on average at most 1 mol free amino groups, preferably at most 0.15 mol free Have amino groups per mole of polyamine.
- a triamine having a total of 3 primary and / or secondary amino groups which is not preferred but conceivable, it is also necessary if 2 of the total of 3 amino groups are present in blocked form.
- the diamines mentioned by way of example it is necessary according to the statements made, but in extreme cases it is already sufficient if one of the two amino groups is present in blocked form.
- suitable aldehydes or ketones are any at least one ketone or aldehyde group and having, otherwise inert under the reaction conditions, organic compounds.
- aliphatic or cycloaliphatic aldehydes or ketones with a total of 2 to 18, or in the case of the cycloaliphatic compounds 5 to 18, preferably 3 to 6, or in the case of the cycloaliphatic compounds 5 to 6 carbon atoms are preferably used.
- aldehydes or ketones examples include acetaldehyde, propionaldehyde, butyraldehyde, isobutyraldehyde, acetone, methyl ethyl ketone, methyl isobutyl ketone, diisopropyl ketone, cyclohexanone or cyclopentanone.
- Aromatic aldehydes or ketones such as benzaldehyde, acetophenone or benzophenone are also suitable, but less preferred.
- the NCO prepolymers which may contain external emulsifiers are mixed with the at least partially blocked polyamines mentioned.
- the quantitative ratio between NCO prepolymer and at least partially blocked polyamine is generally chosen so that the equivalent ratio (NCO groups of the prepolymer): (free + blocked amino groups of the amine component) is between 4: 1 and 1: 1, 5, preferably between 2: 1 and 1: 1.25 and in particular between 1.2: 1 and 1: 1.2.
- the two components are mixed in a temperature range from -20 to 100 ° C., preferably from 20 to 60 ° C.
- the subsequent step of the process according to the invention consists in mixing the mixture with water to produce the aqueous dispersion with simultaneous hydrolysis of the blocked polyamine. So much water is used for this step that the dispersion has as high a solids content as possible. Dispersions with 40 to 70% solids can preferably be prepared very well. Further dilution with water is easily possible. The water is preferably added in one pour or gradually as desired.
- the mixing of the prepolymer with capped polyamine with water can also be carried out by introducing the mixture into the aqueous phase or by first mixing the prepolymer and capped polyamine and then water using a continuous process in suitable mixing units. Water from 0 to 90 ° C., preferably from 20 to 60 ° C., is used.
- the resulting dispersions are very fine, the particles preferably have a size of 20-200 nm, can of course also be larger.
- the dispersions produced by the process according to the invention can of course be further modified in a known manner. You can e.g. add another water-soluble polyamine such as hydrazine after the dispersion, if the equivalent ratio of NCO to (blocked) amino groups has been selected so that free NCO groups are still present.
- another water-soluble polyamine such as hydrazine
- the question of whether the ver drive solutions or dispersions of the polyurethanes are obtained in water, is mainly dependent on the molecular weight and the hydrophilicity of the dissolved or dispersed particles, which in turn by suitable choice of type and ratio of the starting materials, especially in the preparation of the NCO prepolymers according to the known Principles of polyurethane chemistry can be set.
- the use of an NCO prepolymer with a mean NCO functionality slightly below 2 leads to the polyaddition reaction being terminated before excessively high molecular weights are reached.
- the polyurethanes produced by the process according to the invention and present in aqueous dispersion or solution are on a par with the known polyurethanes produced in organic solvents. Films made from them have excellent mechanical strength and hydrolysis resistance and can be used for a wide variety of applications.
- a particularly preferred area of use of the dispersions or solutions according to the invention is the coating of flexible substrates.
- the dispersions are particularly suitable for textile finishing, for glass fiber sizing or as adhesives.
- a dispersion is formed with a solids content of 40% and a Ford cup viscosity (4 mm nozzle) of 14 seconds.
- the dispersion shows a Tyndall effect in the translucent light.
- the dispersion dries to clear, elastic films and is suitable for textile coating.
- a prepolymer according to Example 1 is produced. After cooling to 60 ° C., 250.2 g of a ketimine composed of isophoronediamine and methyl ethyl ketone (amino groups blocked to 87%) are stirred in and then dispersed as described in Example 1. The resulting dispersion is thin and shows a Tyndall effect.
- a prepolymer according to Example 1 is produced. After cooling to 60 ° C., 225 g of a ketimine composed of isophoronediamine and acetone (amino groups blocked to 80%) are stirred in and then dispersed as described in Example 1. The resulting dispersion is thin and shows a Tyndall effect.
- a prepolymer according to Example 1 is produced. After cooling to 60 ° C., 250.2 g of an aldimine composed of isophoronediamine and isobutyraldehyde (99% blocked amino groups) are stirred in and then dispersed as described in Example 1. The resulting dispersion is thin and shows a Tyndall. Effect.
- a prepolymer according to Example 1 is produced. After cooling to 60 ° C., 297 g of a ketimine composed of isophoronediamine and cyclohexanone (99% blocked amino groups) are stirred in and then dispersed as described in Example 1. The resulting dispersion is thin and shows a Tyndall effect.
- a prepolymer according to Example 1 is produced. After cooling to 50 ° C., 25.3 g of a condensation product of diethylene triamine and methyl ethyl ketone of the formula are added to, whereupon a temperature rise of 10 ° C occurs. The amount of free NH groups used corresponds to a conversion of 5% of the available NCO groups. 200.1 g of a ketimine composed of isophoronediamine (90% blocked amino groups) and methyl ethyl ketone are then stirred in and the mixture is dispersed as described in Example 1. The resulting dispersion is thin and shows a Tyndall effect.
- a dispersion with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 15 seconds is formed.
- the dispersion shows a Tyndall effect in the translucent light.
- the dispersion dries to clear, colorless, elastic films. It is suitable for coating paper and leather.
- a dispersion is formed with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 15 seconds.
- the dispersion shows a Tyndall effect in the translucent light.
- the dispersion is suitable as a binder in leather finishing. It dries to clear, colorless, elastic films.
- a dispersion is formed with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 13 seconds.
- the dispersion shows a Tydall effect in the translucent light.
- a dispersion is formed with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 17 seconds.
- the dispersion shows a strong Tyndall effect in the translucent light.
- a mixture of the isophorone diisocyanate and the hexamethylene (1,6) diisocyanate is added to the mixture of the polyester, the two polyethers and the bisulfite adduct, which has been dewatered in vacuo at 120 ° C., and stirred at 100 ° C., until an NCO value of 6.2% is reached.
- the prepolymer is cooled to 60 ° C., the bis-ketimine is added and water is then run into the well-stirred mixture. After 5 minutes, the hydrazine hydrate is added and stirring is continued for 2 hours.
- a dispersion is formed with a solids content of 40% and a Ford cup viscosity (4 mm nozzle) of 13 seconds. The dispersion shows a Tyndall effect in the translucent light.
- the dispersion is suitable for textile coating. It dries to a clear, colorless, elastic film, - which is characterized by hydrolysis resistance and resistance to UV radiation.
- a dispersion is formed with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 13 seconds.
- the dispersion shows a Tyndall effect in the translucent light.
- a dispersion is formed with a solids content of 30% and a Ford cup viscosity (4 mm nozzle) of 14 seconds.
- the dispersion shows a Tyndall effect in the translucent light.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2725589 | 1977-06-07 | ||
DE19772725589 DE2725589A1 (de) | 1977-06-07 | 1977-06-07 | Verfahren zur herstellung von waessrigen polyurethan-dispersionen und -loesungen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0000029A1 EP0000029A1 (de) | 1978-12-20 |
EP0000029B1 true EP0000029B1 (de) | 1980-07-23 |
Family
ID=6010910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19780100046 Expired EP0000029B1 (de) | 1977-06-07 | 1978-06-01 | Verfahren zur Herstellung von wässrigen Polyurethan-Dispersionen und -Lösungen und deren Verwendung zur Beschichtung von flexiblen Substraten |
Country Status (10)
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0004069A1 (de) * | 1978-03-15 | 1979-09-19 | Bayer Ag | Verfahren zur Herstellung von wässrigen Lösungen oder Dispersionen von Polyurethanen sowie ihre Verwendung zur Herstellung von Überzügen, Lacken oder Beschichtungen |
EP0009760A1 (de) * | 1978-10-06 | 1980-04-16 | Bayer Ag | Verfahren zur Herstellung von wässrigen Dispersionen oder Lösungen von Polyurethan-Polyharnstoffen sowie ihre Verwendung |
EP0075775A1 (de) * | 1981-09-23 | 1983-04-06 | Bayer Ag | Verfahren zur Herstellung von hitzeaktivierbare Vernetzer enthaltenden wässrigen Dispersionen oder Lösungen von Polyurethan-Polyharnstoffen, die nach dem Verfahren erhältlichen Dispersionen oder Lösungen, sowie ihre Verwendung zur Herstellung von Überzügen |
EP0098752A3 (en) * | 1982-07-01 | 1984-12-12 | Resem S.P.A. | Process for producing aqueous dispersions of polyurethanes |
EP0237997A1 (en) * | 1986-03-18 | 1987-09-23 | Takeda Chemical Industries, Ltd. | Thermosetting resins and electrodeposition coating compositions containing the same |
EP0531249B2 (en) † | 1991-09-04 | 2008-08-06 | Basf Corporation | Novel coating compositions which may be ambient cured |
Families Citing this family (81)
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DE3313237A1 (de) * | 1983-04-13 | 1984-10-18 | Bayer Ag, 5090 Leverkusen | Waessrige, vernetzerhaltige polyurethanzubereitungen und ihre verwendung zur thermoaktiv-einstrich-umkehrbeschichtung |
DE3621706A1 (de) * | 1986-06-28 | 1988-01-07 | Bayer Ag | Verfahren zur herstellung von isocyanatgruppen aufweisenden prepolymeren, die nach diesem verfahren erhaeltlichen prepolymeren und ihre verwendung als bindemittel in einkomponentenlacken |
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Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1064841A (en) * | 1963-02-04 | 1967-04-12 | Ici Ltd | Manufacture of polymers containing biuret and urea groups |
DE1770068C3 (de) * | 1968-03-27 | 1981-01-15 | Bayer Ag, 5090 Leverkusen | Verfahren zur Herstellung von Polyurethanen Bayer AG, 5090 Leverkusen |
US4108814A (en) * | 1974-09-28 | 1978-08-22 | Bayer Aktiengesellschaft | Aqueous polyurethane dispersions from solvent-free prepolymers using sulfonate diols |
-
1977
- 1977-06-07 DE DE19772725589 patent/DE2725589A1/de not_active Withdrawn
-
1978
- 1978-05-24 CA CA303,927A patent/CA1129128A/en not_active Expired
- 1978-06-01 DE DE7878100046T patent/DE2860037D1/de not_active Expired
- 1978-06-01 EP EP19780100046 patent/EP0000029B1/de not_active Expired
- 1978-06-05 JP JP6684378A patent/JPS543196A/ja active Granted
- 1978-06-05 AT AT406278A patent/AT371487B/de not_active IP Right Cessation
- 1978-06-05 IT IT4970078A patent/IT1104711B/it active
- 1978-06-06 BR BR7803624A patent/BR7803624A/pt unknown
- 1978-06-06 ES ES470537A patent/ES470537A1/es not_active Expired
- 1978-06-07 AU AU36902/78A patent/AU516678B2/en not_active Expired
-
1987
- 1987-02-27 US US07/019,902 patent/US4829122A/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0004069A1 (de) * | 1978-03-15 | 1979-09-19 | Bayer Ag | Verfahren zur Herstellung von wässrigen Lösungen oder Dispersionen von Polyurethanen sowie ihre Verwendung zur Herstellung von Überzügen, Lacken oder Beschichtungen |
EP0009760A1 (de) * | 1978-10-06 | 1980-04-16 | Bayer Ag | Verfahren zur Herstellung von wässrigen Dispersionen oder Lösungen von Polyurethan-Polyharnstoffen sowie ihre Verwendung |
EP0075775A1 (de) * | 1981-09-23 | 1983-04-06 | Bayer Ag | Verfahren zur Herstellung von hitzeaktivierbare Vernetzer enthaltenden wässrigen Dispersionen oder Lösungen von Polyurethan-Polyharnstoffen, die nach dem Verfahren erhältlichen Dispersionen oder Lösungen, sowie ihre Verwendung zur Herstellung von Überzügen |
EP0098752A3 (en) * | 1982-07-01 | 1984-12-12 | Resem S.P.A. | Process for producing aqueous dispersions of polyurethanes |
EP0237997A1 (en) * | 1986-03-18 | 1987-09-23 | Takeda Chemical Industries, Ltd. | Thermosetting resins and electrodeposition coating compositions containing the same |
US4748200A (en) * | 1986-03-18 | 1988-05-31 | Takeda Chemical Industries, Ltd. | Thermosetting resins and electrodeposition coating compositions containing the same |
EP0531249B2 (en) † | 1991-09-04 | 2008-08-06 | Basf Corporation | Novel coating compositions which may be ambient cured |
Also Published As
Publication number | Publication date |
---|---|
ATA406278A (de) | 1982-11-15 |
AU516678B2 (en) | 1981-06-18 |
DE2725589A1 (de) | 1978-12-21 |
BR7803624A (pt) | 1979-02-20 |
AU3690278A (en) | 1979-12-13 |
IT1104711B (it) | 1985-10-28 |
CA1129128A (en) | 1982-08-03 |
JPS6237648B2 (enrdf_load_stackoverflow) | 1987-08-13 |
IT7849700A0 (it) | 1978-06-05 |
DE2860037D1 (en) | 1980-11-13 |
ES470537A1 (es) | 1979-01-01 |
US4829122A (en) | 1989-05-09 |
AT371487B (de) | 1983-06-27 |
EP0000029A1 (de) | 1978-12-20 |
JPS543196A (en) | 1979-01-11 |
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