DE202019004827U1 - Mobile environmentally friendly honeycomb centrifugal wagon - Google Patents

Abstract

Closed and walk-on structure for a vehicle (1) for processing and ejecting honeycombs at different locations, characterized by three completely separate zones arranged inside the structure accessible by doors and / or flaps (9, 32, 35, 42, 43) ( I, II, III), which include a preparation room (Zone I), a honey processing room (Zone II) and a wet cleaning room (Zone III).

Description

The invention relates to a closed and walk-in structure for a vehicle for processing and spinning honeycombs at different locations (honeycomb centrifugal car).

Such devices are known and designed as structures on a trailer for a motor vehicle. However, the known devices are not suitable for ensuring the required purity in the structure of honey extraction.

The present invention is therefore based on the object of proposing a structure which ensures the required purity in the structure.

This object is achieved by a structure with the features of the main claim. Further advantageous refinements can be found in the subclaims.

Thereafter, the closed and walk-in structure has three completely separate zones accessible inside the structure, accessible by doors and / or flaps, which include a preparation room, a honey processing room and a wet cleaning room.

According to a further embodiment of the invention, the separate zones have different degrees of purity, the preparation room and the wet cleaning room being designed as an anteroom and a lock to the honey processing room.

Advantageously, the wet cleaning room is arranged to be accessible in connection with an entrance door and is separated from the honey processing room adjacent to a wall of the wet cleaning room via a further door.

Furthermore, the structure is expediently arranged adjacent to the wet cleaning room, the preparation room, which is accessible via a lockable opening on one side from outside the body, can also be connected to the honey processing room at the other end via a lockable opening, and via a further lockable opening from the wet cleaning room can be operated from at a working height.

A shelf for honeycomb frames is preferably provided outside the structure adjacent to the opening to the preparation room.

At least the honey processing room is particularly advantageously air-conditioned.

The structure is bee-tight when the openings are closed.

• 1 die Draufsicht;
• 2 in perspektivischer Ansicht Blick am Punkt A von der Wageneingangstür Blickrichtung Pfeil in die Nassreinigungszone III;
• 3 in perspektivischer Ansicht Blick am Punkt B von der Trennwandtür Blickrichtung Pfeil in Verarbeitungszone II;
• 4 die fünf Außenansichten des Anhängers mit dem Aufbau der 19 Solarmodule.

The features explained in the claims, the description and the description of the figures are all essential to the invention and not only possible in the combination described but also in other combinations or alone. The invention is explained in more detail below using an exemplary embodiment in conjunction with the drawings. They represent:

• 1 the top view;
• 2 in perspective view at point A from the car entrance door direction arrow in the wet cleaning zone III;
• 3 in perspective view looking at point B from the partition door viewing direction arrow in processing zone II;
• 4 the five external views of the trailer with the structure of the 19 solar modules.

• - The implemented mobile honeycomb centrifuge layout is in a car trailer ( 1 ) built up. The trailer stands firmly on supports and is aligned and secured by the operator using a spirit level.
• - The basic concept for honey extraction, the division into different cleanliness zones according to "clean and unclean" areas.
• - The interior of the car is divided into three completely separate zones with partitions, doors and flaps for walking and operation.
• - The honeycomb processing and honey extraction has a regulation and product-compliant run in the new mobile centrifugal car system.
• - The cabin is all around with thermal insulation ( 2 ) built up.
• - The inner walls are plastic-coated, with a smooth surface, easy to clean and disinfect. The window ( 3 ) are made of plexiglass, can be wiped with a damp cloth and are constructed with bee-proof insect screens for ventilation.
• - The floor ( 4 ) is constructed from resident, waterproof material as a tub, with odor-proof water floor drain ( 52 ) in zone I + II.
• - The built-in sheet metal furniture is made of stainless steel sheet, they are robust, have smooth surfaces and can be cleaned well when damp.
• - The honey processing room zone II is about the air conditioner ( 5 ) air-conditioned, the target room temperature is 20 - 22 ° C and the rel. Humidity 40% - 60%. The controlled humidity prevents the formation of condensate in the honey extractor and filling room, which guarantees professional processing. The hygrometer ( 53 ) for measuring the humidity is set up on the wall next to the centrifuge. The zone II has no door directly to the outside through which dust and dirt could flow directly.
• - The preparation room zone I and the wet cleaning zone III are not air-conditioned and from the car entrance ( 33 ) as an anteroom and lock to the zone II built up. Before entering the car into the work area, the wet cleaning zone III , the beekeepers remove the shoes on the upper access stairs to the car opening ( 33 ) opened and pulled out outside the car. In the zone III is entered with stockings.
• - There is a closet to the left of the front door for clothes, street shoes, as well as brooms, scrubbing brushes, water pullers. In the lower area there is a compartment for the street shoes ( 8th ), above two compartments for hanging street clothes ( 6 ) and cleaning tools ( 7 ). On the right side of the entrance door there is a second sliding door cupboard in the lower area ( 29 ) for the storage of clean, fresh hoods, coats, microfiber rags and plastic shoes. The beekeepers can wear new outerwear.
• - After the honey extraction is finished and the tools are cleaned, the clothes and microfiber rags are placed in the bin ( 10 ) with lid. The bin is emptied when leaving and the clothes and rags are taken away and washed at 60 ° C.
• - After changing clothes and before starting work, hands must be cleaned with soap and a brush. There is a hand wash basin ( 11 ) was installed in the sink drip tray. Above the hand wash basin on the right of the partition are liquid soap ( 12 ), Disinfectant ( 13 ) and disposable towel dispenser ( 14 ) for cleaning and drying the hands. The paper is in a paper bin ( 15 ) who is standing on the floor.
• - The first aid kit ( 16 ) is in zone III Clearly visible and accessible on the inside of the entrance door.
• - There is a general ban on smoking, open fire, animals, solvents, chemicals and mobile toilets in the entire car.
• - The trolley has a permanently installed 120 I drinking water tank under the sink ( 17 ). Filling is carried out directly from the outside through a lockable filler neck. The longer germ-free drinking water quality is achieved by adding Micropur in the storage tank. A dose of silver ions guarantees sterility for 6 months. Micropur turns dirty water into safe drinking water. Under the sink is also the 20I, electrically heated water heater ( 18 ) with the electric water pump. In the underfloor area of the wagon are two linked 701 waste water tanks ( 19 ) built up. The waste water from the sink, sink and floor drains in the floor of the zone II and III is collected in it. It is kept germ-free and odor-friendly by adding Micropur. All drain gullies have a siphon with odor trap. The waste water tank is disposed of in an environmentally friendly manner every day at the end of the work via the drain tap with hose in the underfloor area in the waste water gully.
• - The power supply is in stage 1 via a gasoline-powered generator ( 20 ) or a 230V, 16A mains connection ( 21 ) realized.
• - In expansion stage 2, the photovoltaic solar panel system ( 22 ) Generates electricity and in the power storage in the control cabinet (23) saved, even if there is no power draw. In this way, the electricity storage is always full at the time the car is put into operation and has an operating time of approx. 8 hours. During the operating time, the energy storage is charged via light and sunlight. See the further layout in the appendix on the structure of the 19 solar modules ( 22 ) on the outside of the vehicle. The control cabinet for the electrical system is in zone II and therefore also has cooling from the air conditioning system, particularly necessary at high outside temperatures.
• - After entering the work area and before carrying out the workflow, it must be ensured that the operators are free from infectious diseases. The beekeeper must provide safety, handling and hygiene instructions and training in accordance with the manual with his auxiliary staff and guests. The manual is inserted in a cassette on the right of the front door for storage. Untrained and authorized persons are not allowed to enter and use the car.
• - The work area is taken over cleanly and handed over to the next beekeeper after use. The condition of the use of the wagon and cleaning is shown in the usage and cleaning plan with the date and scope the device cleaning with special incidents led and tested. The car is designed for 2-person operation. The tasks are divided as follows:
  • Person 1 is responsible for the dirty area:
    • ◯ loading the honeycomb in zone I .
    • ◯ Uncapping the honeycomb in zone I .
    • ◯ removing the empty honeycomb frames in the transport frame after spinning out of the zone III outside,
    • ◯ transporting the filled honey jars in the plastic box out of the zone III outside,
    • ◯ cleaning the tools, stainless steel trays, honeycomb frames and frames in zone III .
    • ◯ uncover the emptying of the wax shell from the honeycomb in a bucket to take away and for later processing,
    • ◯ emptying the trash can paper, residues,
    • ◯ emptying the bucket for rags and clothes for washing.
• - Person 2 is responsible for the clean area
  • • the air-conditioned zone II as a production room,
  • • loading and unloading the slingshot,
  • Filtering the honey before filling,
  • Filling the honey into jars,
  • Labeling the filled honey jars,
  • • Removing the empty honeycomb frames in a frame after spinning out of the zone II in zone III ,
  • • cleaning the centrifuge with warm water, a cloth and a brush.

Description of the workflow and handling of the honey extractor concept:

Processing honeycomb frames loaded in Zone I

Precaution: The charging station is covered by a film rain roof ( 24 ) which is closed on the side and is constructed so that it can be swung out at the entrance The film roof is a rain cover that can be used at the charging station if required. The honeycombs are delivered in a clean car transport space, hanging in a frame, in a bee-tight manner. At the loading zone, the frame ( 25 ) on the provided small table ( 26 ) turned off and opened. This ensures that the honeycomb frames are not contaminated from below. The honeycomb frames are in the centrifugal car from the outside via a pull-out stainless steel tub ( 27 ) fed. The tub is with a clean frame ( 28 ) to accommodate the receptacle that is opened after opening the outer wall flap ( 9 ) is pulled out of the centrifugal trolley by hand. The frame is loaded with the honeycomb frames one after the other. The gradual loading of honeycombs, which can weigh up to 2.5 kg, is intended to prevent the beekeepers' back diseases with the ergonomic loading. After loading, the frame is inserted in the tub in the centrifugal trolley for processing ( 30 ) and the flap ( 9 ) closed - the feed is finished. The process is repeated until all the honeycomb frames have been loaded successively.

Goal: The honey frame with the capped honeycombs is sent directly to the uncapping place ( 31 ) pushed inside the carriage, a laterally offset lifting and balancing of the heavy honey frame is thus minimized, which makes work particularly easy for very young and old beekeepers. Contamination of the interior of the car by dripping honey is reduced to one position.

Processing further in Zone III:

"Entry into the car". The car entrance door ( 32 ) is opened to the outside. At the entrance ( 33 ) non-slip grating steps are installed outside to remove shoe dirt. Precautions are put in place to prevent dirt from spreading inside the car. The car entrance ( 33 ) serves as a coarse dirt lock. Shoes and clothes are changed as described above. With closing the car door ( 32 ) the car is bee-tight.

The wet cleaning area on the left is with a stainless steel sink ( 34 ) with drip tray, with cold and hot water supply for cleaning tools and bowls. In the sink drainer ( 55 ) is a hand wash basin on the right side ( 11 ) installed at the same height. It has a tap with hot and cold water supply with a flexible shower head that can be used on both pools. The drainer above the sink is again covered by a stainless steel plate ( 55 ) made over the hand basin. This represents a flexible solution that does not require any new installation space in the length of the car. There is a fan in the wall above the pool ( 54 ) for extracting moisture and vapors in the wet cleaning room. There is a stainless steel wall cabinet above the two cleaning basins ( 57 ) built for cleaning agents. The floor has a water floor drain ( 52 ) which is equipped with an odor trap.

Processing further in Zone I:

The zone I "Preparation before spinning" is opposite the "wet cleaning zone III “Built up to the right of the car entrance.

For reasons of space, two sliding doors ( 35 ) at the uncapping station ( 31 ) so that the opening for uncovering the honeycomb is significantly increased after opening. The uncapping dishes are in the stainless steel tub ( 36 ) and is directly accessible. The honeycombs can be removed individually from the feed tray ( 28 ) upright frame can be removed.

Precaution: The honeycombs are protected behind the cladding partition ( 37 ). The honeycomb is placed on the sloping crockery ( 31 ) placed and edited. The waxed off lid wax is first placed in the stainless steel wax collecting tray ( 38 ) stripped and collected. The honeycomb is turned and the back is machined. The opening comb is in the wax collecting pan ( 38 ) filed. Any escaping honey is only collected in stainless steel tubs and can therefore still be used.

The fully opened honeycombs are left of the uncapping station ( 31 ) in the next stainless steel tub ( 39 ) provided before spinning. A flowing, directional honey processing is created. The honey that runs off collects in the stainless steel tub and is not lost. The preparation station is completely covered with cladding ( 40 ) closed, not air-conditioned and has to zone II a flap ( 43 ) to remove the honeycomb frame for the spin load and thus a partition to the air-conditioned zone II ,

Processing further in Zone II:

The zone II "Honey centrifuging and filling" as a clean area is possible through a swing door and partition ( 41 ) from the upstream zones I and III Cut. Precaution: The closed swing door ( 42 ) in a steel frame with a plastic door leaf and locking device prevents the ingress of moisture and dust when the entrance door is open ( 32 ) as well as the penetration of water spray and detergent from the sink zone III unwanted in the spin zone II could get.

The tin tub with honeycombs is opened by the respective beekeeper by opening the flap ( 43 ) to zone at the end I removed from the preparation station and taken into the honeycomb extractor ( 44 ) inserted from above. The honeycomb centrifuge is possible with an automatic or manually operated program sequence, ie the number of revolutions of the centrifuge is followed in succession in different speeds and directions of rotation. The spun honey collects on the centrifuge floor. After the end of the centrifuge program, the honeycomb frames are removed from the centrifuge and placed in the empty frames on the floor in a metal tray ( 46 ) inserted. The honey drain valve ( 60 ) on the centrifuge opened by the operator. The honey runs through a metal filter or bucket sieve into the honey bucket ( 45 ).

Depending on the variety, the filtered honey is stored separately in closed buckets or directly in the filling container ( 47 ) filled with pinch tap. The digital, calibrated filling scale ( 49 ) shows the filled honey weight when filling into the honey jars. The empty new glasses ( 48 ) the beekeeper has a lid in the drawer cabinet ( 50 ) to the left of the filling station. Only new, unused glasses ( 48 ) and lid used. The filled honey jars ( 51 ) are closed with the lid, labeled and placed on the drawer cabinet in a clean plastic carrying box ( 59 ) switched off. The filled carrying boxes are removed from the zone II in the zone III worn and parked. The second person carries the plastic carrier boxes out of the centrifugal trolley for further transport. In the zone II are three tables ( 58 ) for flexible room design to open or collapse if more work space or space is needed.

Precaution: For cleaning, a direct hot and cold water tap ( 56 ) with floor drain on the centrifuge. This eliminates the need to carry water and wastewater through the cart. The honey extractor is filled with warm water and cleaned with the plastic brush and microfibre cloth on the wall and on the frame. The cleaning water is drained from the tap into the floor drain ( 60 ) drained off directly before the centrifuge. The floor drain is set a little lower so that the water does not spread all over the floor. All surfaces are wiped and cleaned with a damp cloth, the floor is cleaned with the floor wiper. Dirt corners have been avoided in the construction of the car.

Continue in Zone III:

Tools and stainless steel bowls are cleaned on the sink with warm water. Procedure and end of handling.

• • Der Anhängerwagen ist bienen- und staubdicht aufgebaut.
• • Der Verarbeitungsräume sind in drei Reinheitszonen, mit Trennwänden, Türen und Klappen unterteilt.
• • Die Wände, Klappen und Türen haben glatte, residente Oberflächen und sind leicht zu reinigen. Alle Blechmöbel sind aus Edelstahlblech in Gastroqualität.
• • Die Eingangstür hat eine automatische Schließeinrichtung, die Fenster sind mit Insektengittern ausgerüstet.
• • Die Benutzer müssen die Straßenbekleidung tauschen und die Hände vor der Verarbeitung reinigen und desinfizieren.
• • Aufgaben und definierte Arbeitsbereiche sind auf zwei Benutzer festgelegt.
• • Klimatisierte Honigverarbeitung, Luftfeuchtigkeit wird kontrolliert mittels Hygrometer.
• • Einhaltung der Sicherheitsvorschriften und Hygieneanforderungen durch Schulung und Anweisung der Benutzer gemäß Handbuch.
• • Klarer hygienischer Materialfluss der Honiggewinnung, vom Beladen, Entdeckeln der Honigwaben, Schleudern, Filtern, Abfüllen, Lagern und Transportieren in freigegebenen, lebensmittelgeeigneten Gläsern oder Eimern mit Deckel. Das Produkt bekommt im Wagen kein Kontakt mit Wasser, Schmutz oder Staub.
• • Klimatisiert kontrollierte Luftfeuchte und Temperatur zur Honigverarbeitung.

Conclusion: The concept meets the regulations of food processing

• • The trailer wagon is bee and dust proof.
• • The processing rooms are divided into three cleanliness zones, with partitions, doors and flaps.
• • The walls, flaps and doors have smooth, resident surfaces and are easy to clean. All tin furniture is made of stainless steel sheet in gastro quality.
• • The entrance door has an automatic locking device, the windows are equipped with insect screens.
• • Users must change street clothing and clean and disinfect hands before processing.
• • Tasks and defined work areas are defined for two users.
• • Air-conditioned honey processing, air humidity is checked using a hygrometer.
• • Compliance with safety regulations and hygiene requirements through training and instruction of users according to the manual.
• • Clear, hygienic material flow for honey extraction, from loading, uncovering the honeycombs, spinning, filtering, filling, storing and transporting in approved, food-compatible jars or buckets with lids. The product does not come into contact with water, dirt or dust in the car.
• • Air-conditioned controlled humidity and temperature for honey processing.

After processing:

• • Separate paths of honeycombs and honey.
• • Clean the centrifuge, tools, tubs, furniture and the floor with warm water. Filling with drinking water with lockable closure, disinfection of the tanks, collection of waste water in underfloor tanks.
• • Fixed installation of sufficient power sockets, light switches, water and sewage pipes.
• • Windows for lighting and ventilation.
• • Environmentally friendly energy generation via photovoltaic solar modules on the outside of the car, with power storage and electrical switching devices for energy management in the control cabinet in Zone II, so that the system is energy-independent from the power grid.
• • Conservation of resources, prevention of CO ₂ emissions into the environment through environmentally friendly operation during honey processing.

LIST OF REFERENCE NUMBERS

(1)

Trailer car,

(2)

Insulated outer wall,

(3)

window

(4)

Floor,

(5)

Air conditioning,

(6)

Street wardrobe,

(7)

Cleaning tools cabinet

(8th)

Street shoes compartment,

(9)

Outside flap to the zone I and associated opening,

(10)

Containers for dirty textiles,

(11)

Hand basin,

(12)

Soap dispenser,

(13)

Disinfectant,

(14)

Paper towel dispenser,

(15)

Paper bucket,

(16)

First aid kit,

(17)

Fresh water tank,

(18)

Warm water,

(19)

Waste water tank,

(20)

Generator,

(21)

230V power socket,

(22)

solar modules,

(23)

Switch cabinet,

(24)

Foil rain roof with side walls,

(25)

Transport frame with honeycomb frame,

(26)

small table,

(27)

Transport tub,

(28)

Frame for holding the honeycomb frames,

(29)

Base cabinet for clean clothes

(30)

Honeycomb frames inserted into the tub for processing,

(31)

Decapping station with frame,

(32)

Entrance,

(33)

Car entrance opening to zone III .

(34)

Sink tools, bowls,

(35)

sliding doors,

(36)

Stainless steel tub for dripping honey,

(37)

Cladding walls,

(38)

Wax collection tray,

(39)

Uncapped honeycomb supply pan slidable in front of the centrifuge,

(40)

Cladding wall,

(41)

Partition zone II and III .

(42)

Swing door zone III / II and associated opening,

(43)

Flap end zone I and associated opening,

(44)

Honeycomb spin,

(45)

Honey collection bucket,

(46)

Frame to hold the empty honeycomb frames,

(47)

Filling tank,

(48)

empty honey jars,

(49)

Digital scale,

(50)

Drawer cabinet empty glasses,

(51)

Filled honey jars,

(52)

Floor drain,

(53)

Hygrometer,

(54)

exhaust fan,

(55)

Drip tray sink movable,

(56)

Cold and hot water tap,

(57)

Upper cabinets for detergents,

(58)

Folding tables,

(59)

Tragebox

(60)

Drain tap honey extractor

Claims (7)

Closed and walk-on structure for a vehicle (1) for processing and ejecting honeycombs at different locations, characterized by three completely separate zones arranged inside the structure accessible by doors and / or flaps (9, 32, 35, 42, 43) ( I, II, III), which include a preparation room (Zone I), a honey processing room (Zone II) and a wet cleaning room (Zone III). Structure after Claim 1 , characterized in that the separate zones (I, II, III) have different degrees of purity, the preparation room (Zone I) and the wet cleaning room (Zone III) being designed as an anteroom and lock to the honey processing room (Zone II). Structure after Claim 1 or 2 , characterized in that the wet cleaning room (zone III) is arranged to be accessible after an entrance door (32) and is separated by a further door (42) from the honey processing room (zone II) adjacent to a wall (41) of the wet cleaning room (zone III) is. Structure according to one of the preceding claims, characterized in that adjacent to the wet cleaning room (zone III) is the preparation room (zone I), which is accessible via a closable opening (9) on one side from outside the structure, at the other end can also be connected to the honey processing room (zone II) via a closable opening (43) and can be operated at a working height from the wet cleaning room (zone III) via a further closable opening (35). Structure after Claim 4 , characterized by a shelf (28) for honeycomb frames outside the structure adjacent to the opening to the preparation room (zone I). Structure according to one of the preceding claims, characterized in that at least the honey processing room (zone II) is air-conditioned. Structure according to one of the preceding claims, characterized in that the structure is bee-tight when the openings (9, 33) are closed.

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