DE10334492A1 - Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing - Google Patents
Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing Download PDFInfo
- Publication number
- DE10334492A1 DE10334492A1 DE10334492A DE10334492A DE10334492A1 DE 10334492 A1 DE10334492 A1 DE 10334492A1 DE 10334492 A DE10334492 A DE 10334492A DE 10334492 A DE10334492 A DE 10334492A DE 10334492 A1 DE10334492 A1 DE 10334492A1
- Authority
- DE
- Germany
- Prior art keywords
- wire
- cleaning
- cleaning heads
- guide
- steel wool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Cleaning In General (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung welche Oberflächen von Stahldraht reinigt und poliert und außerdem das Drahtgefüge dermaßen beeinflusst, dass die Struktur des Drahtes entspannt und gleichmäßig ausgestaltet wird.The The invention relates to a device which surfaces of Steel wire cleans and polishes and also influences the wire structure so much that the structure of the wire is relaxed and made uniform.
Die Ergebnisse der bisher bekannten Verfahren und Vorrichtungen warmgewalzten Stahldraht durch Knicken und Bürsten oder mechanisch durch Strahlen oder Schälen oder auch chemisch von der Walzhaut (Zunder) zu reinigen, sind entweder völlig unzureichend, beschädigen die Oberfläche, verändern die Struktur des Drahtes in negativer Weise oder sind sehr teuer, wenn eine hinreichende Qualität für die Weiterverarbeitung erreicht werden soll.The Results of the previously known methods and devices hot rolled Steel wire by kinking and brushing or mechanically by blasting or peeling or even chemically cleaning the skin (scale) are either completely inadequate, to damage the surface, change the structure of the wire in a negative way or are very expensive if a sufficient quality for further processing should be achieved.
So
sind eine Vielzahl von Lösungen
bekannt, den Reinigungsvorgang zu verbessern. Für die grobe Entzunderung dient
regelmäßig eine
Lösung
nach der
Mit
den bisher beschriebenen Lösungen
ist lediglich eine unvollständige
Grobreinigung möglich ohne
Einfluss auf eine Glättung
der Oberfläche
und eine positive Veränderung
der Drahtstruktur. Eine einfache Form der Drahtreinigung soll nach
der
Gleichfalls Stahlwolle wird in einer äußerst aufwendigen, mittels diversen Umlenkrollen zur Reinigung durch Knicken in der US-Schrift 3,081,524 dargestellten Anlage zur Anwendung gebracht. Das zwischengeschaltete, mit Stahlwolle gefüllte Reinigungsgerät rotiert dabei um den Stahldraht. Auch bei dieser Lösung des Abschupp- und Brechmechanismus ist die Reinigung von vorhandenen Rückständen vordergründig.Likewise Steel wool comes in a very elaborate, by means of various pulleys for cleaning by kinking in the United States Patent 3,081,524 shown application brought. The intermediate, filled with steel wool cleaning device rotates at the same time around the steel wire. Also in this solution of the Abschupp- and breaking mechanism the cleaning of existing residues is superficial.
Ein Poliereffekt sowie eine Verbesserung der Drahtstruktur wird nicht angestrebt.One Polishing effect and an improvement of the wire structure will not sought.
Die Erfindung hat sich somit die Aufgabe gestellt, eine Vorrichtung zu entwickeln, welche mit einfachsten, sparsamsten und nicht störanfälligen Mitteln gleichzeitig die Drahtoberfläche sauber reinigt, glättet und poliert und durch diese Arbeitsvorgänge den Draht entspannt und seine Struktur gleichmäßiger gestaltet, so dass für die Weiterverarbeitung eine optimales Material zur Verfügung steht.The Invention has thus set itself the task of a device to develop with the simplest, most economical and non-susceptible means at the same time the wire surface clean cleans, smoothes and polished and through these operations the wire relaxes and its structure more uniform, so for the further processing an optimal material is available.
Die Aufgabe wird erfindungsgemäß durch die kennzeichnenden Merkmale der Patentansprüche gelöst.The The object is achieved by the characterizing features of the claims.
Die durch die Reinigungsköpfe als rotierenden Einheiten entstehenden Fliehkräfte, die sich mit den Rotationsgeschwindigkeiten verändern, werden ausgenutzt, um den geforderten Andruck der Reinigungsköpfe an den durchlaufenden Draht zu erzeugen und kontinuierlich anzupassen, so dass die beim Drahtwalzen unvermeidlichen Schwankungen im Drahtdurchmesser keine Auswirkungen haben.The through the cleaning heads centrifugal forces arising as rotating units, which coincide with the rotational speeds change, be exploited to the required pressure of the cleaning heads to the to create continuous wire and continuously adjust it, so that the wire diameter inevitable variations in wire diameter have no effect.
Vorzugsweise kommen dabei drei Reinigungsköpfe in der rotierenden Vorrichtung zur Anwendung, die sich in gerader Linie auf den durchlaufenden Draht zubewegen können. Da sich der Andruck durch die jeweilige Rotationsgeschwindigkeit regeln lässt, kann der Andruck auch an die jeweilige Drahtstärke angepasst werden. Eine Nachregulierung entfällt. Außerdem wird die möglicherweise unterschiedliche Abnutzung der in den Reinigungsköpfen enthaltenen brikettförmig vorgepressten Stahlwolle und die dadurch entstehenden unterschiedlichen Andruckstärken, die dazu führen können, dass der Draht gebogen wird, was unerwünschte Spannungen zur Folge hat, durch das verwendete Ausgleichsgestänge vermieden. Der so erzielte Andruckausgleich führt dazu, dass die Reinigungsköpfe zentriert werden, so dass der durchlaufende Draht nicht verbogen werden kann. Eine ungleiche Abnutzung der Stahlwolle wird durch die hierdurch bewirkte Verstärkung oder Verminderung des Andrucks in dem einzelnen Reinigungskopf schnellstens ausgeglichen. Die Verwendung von brikettförmig vorgepresster Stahlwolle erhöht die Nutzzeit einer Füllung um ein Vielfaches, was wiederum zu einer Verminderung der Reinigungskosten führt. Möglich ist der Einsatz von mehreren vorzugsweise aber zwei Einrichtungen hintereinander mit entgegengesetzter Rotationsrichtung. Dadurch entsteht auf dem Draht eine gleichmäßige Struktur im Mikronbereich, welches die Weiterverarbeitung und insbesondere die anschließende Oberflächenbeschichtung (verchromen, vernickeln, verzinken), deutlich erleichtert und den Materialverbrauch bei diesen Vorgängen senkt, da die Haftung an der Drahtoberfläche sich wesentlich verbessert. Die bei der Rotation entstehende Reibung der Stahlwolle entfaltet zugleich mit der dadurch entstehenden Wärme eine Tiefenwirkung auf die Struktur des Drahtes, die einerseits zu einer deutlichen Entspannung und darüber hinaus andererseits zu einer Erhöhung der gleichmäßigen Struktur im Molekularbereich führt. Die Weiterverarbeitung, insbesondere die Herstellung von Biegeteilen, wird dadurch wesentlich erleichtert, und der Herstellungsaufwand verringert.Preferably There are three cleaning heads in the rotating device for application, resulting in straighter Line on the passing wire can move. Since the pressure by can regulate the respective rotational speed, the pressure can also to the respective wire size be adjusted. A readjustment is omitted. Besides, that may be different wear of those contained in the cleaning heads brikettförmig Pre-pressed steel wool and the resulting different Andruckstärken, that lead to can, that the wire is bent, resulting in undesirable stresses has avoided by the compensating linkage used. The thus achieved Pressure compensation leads to that the cleaning heads be centered so that the continuous wire is not bent can be. An uneven wear of steel wool is due the amplification caused thereby or reducing the pressure in the single cleaning head as quickly as possible balanced. The use of briquetted pre-pressed steel wool elevated the useful life of a filling by a multiple, which in turn leads to a reduction in cleaning costs leads. Possible is the use of several preferably but two devices in a row with opposite direction of rotation. This arises on the Wire a uniform structure in the micron range, which further processing and in particular the subsequent surface coating (chrome plating, nickel plating, galvanizing), much easier and the Material consumption in these operations lowers, as the adhesion to the wire surface significantly improved. The friction created during the rotation The steel wool unfolds at the same time as the resulting heat Depth effect on the structure of the wire, on the one hand to a clear relaxation and about it on the other hand, to an increase in the uniform structure in the molecular range. Further processing, in particular the production of bent parts, This makes it much easier, and the manufacturing cost reduced.
Die Erfindung soll nachstehend an einem Ausführungsbeispiel mittels Zeichnungen näher beschrieben werden.The The invention will be described below with reference to an embodiment by means of drawings described in more detail become.
Es zeigt:It shows:
Nach
D.h.,
die Reinigungsköpfe
Die
zur Bearbeitung notwendigen, zwischen den Führungsstangen
Zur
Erreichung der Spannung ist der Deckel
Zwischen
den Stehbolzen
Die
im Arbeitszustand rotierenden Reinigungsköpfe
- 1.1.
- Stirnplattefaceplate
- 2.Second
- Hohlprofilhollow profile
- 3.Third
- Führungsstangeguide rod
- 4.4th
- Reinigungskopfcleaning head
- 5.5th
- Draht/MittelachseWire / central axis
- 6.6th
- Ausgleichsgewichtcounterweight
- 7.7th
- Ausgleichsgestängebalance beam
- 8.8th.
- Stützesupport
- 9.9th
- Drehachseaxis of rotation
- 10.10th
- LanglochLong hole
- 11.11th
- Maschinenkörpermachine body
- 12.12th
- Lagerbockbearing block
- 13.13th
- Wellenstumpfstub shaft
- 14.14th
- Führungsrolleleadership
- 15.15th
- Antriebsscheibesheave
- 16.16th
- Kappencut
- 17.17th
- Wellenstümpfeshaft stubs
- 18.18th
- Haltesteg (fest)holding web (firmly)
- 19.19th
- Haltesteg (lose)holding web (Loose)
- 20.20th
- Schraubescrew
- 21.21st
- Gehäusecasing
- 22.22nd
- Stahlwollesteel wool
- 23.23rd
- Deckelcover
- 24.24th
- Stehbolzenstuds
- 25.25th
- Druckfedercompression spring
- 26.26th
- Zylindercylinder
- 27.27th
- Führungsbolzenguide pins
- 28.28th
- BuchseRifle
- 29.29th
- Bolzenbolt
Claims (9)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10334492A DE10334492A1 (en) | 2003-07-29 | 2003-07-29 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
PL04013788T PL1502670T3 (en) | 2003-07-29 | 2004-06-11 | Device for cleaning and polishing wire and for improving the quality of the wire for further processing |
EP04013788A EP1502670B1 (en) | 2003-07-29 | 2004-06-11 | Device for cleaning and polishing wire and for improving the quality of the wire for further processing |
DE502004000290T DE502004000290D1 (en) | 2003-07-29 | 2004-06-11 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
AT04013788T ATE317732T1 (en) | 2003-07-29 | 2004-06-11 | DEVICE FOR CLEANING AND POLISHING WIRE SURFACES AND FOR IMPROVING THE WIRE QUALITY FOR FURTHER PROCESSING |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10334492A DE10334492A1 (en) | 2003-07-29 | 2003-07-29 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10334492A1 true DE10334492A1 (en) | 2005-02-24 |
Family
ID=33521441
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10334492A Withdrawn DE10334492A1 (en) | 2003-07-29 | 2003-07-29 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
DE502004000290T Expired - Lifetime DE502004000290D1 (en) | 2003-07-29 | 2004-06-11 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE502004000290T Expired - Lifetime DE502004000290D1 (en) | 2003-07-29 | 2004-06-11 | Device for cleaning and polishing wire surfaces and for improving the quality of the wire for further processing |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1502670B1 (en) |
AT (1) | ATE317732T1 (en) |
DE (2) | DE10334492A1 (en) |
PL (1) | PL1502670T3 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012017171A1 (en) | 2012-08-30 | 2014-03-06 | Meier Technische Beratungen Gmbh | Device for performing rough and fine cleaning of surface of steel wire, has cleaning brush that is provided with cleaning units that are distributed over length of rotor portion and spaced at specific distance at different angles |
EP2868400A1 (en) | 2013-10-31 | 2015-05-06 | Meier Technische Beratung GmbH | Device for coarse and fine cleaning of wire surfaces |
CN113021614A (en) * | 2021-04-01 | 2021-06-25 | 贵州宇光鸿宇电气照明科技有限公司 | Polishing and grinding method and device for outer surface of ceramic blank pipe |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101912897B (en) * | 2010-08-25 | 2012-09-05 | 中冶焊接科技有限公司 | Surface dust-removing device and technology of steel wire and flux-cored wire |
CN102357543A (en) * | 2011-08-26 | 2012-02-22 | 威海银兴预应力线材有限公司 | Acid Washing-free and drawing-free apparatus for steel strand |
CN104269229B (en) * | 2014-09-26 | 2017-07-14 | 安徽省惠尔电气有限公司 | Aluminium alloy cable compacted stranded conductor twisted wire mould |
CN108543830B (en) * | 2018-07-12 | 2024-04-12 | 四川省宇坤金属制品有限公司 | Husking device and finish drawing system |
CN108746029B (en) * | 2018-07-12 | 2023-12-26 | 四川省宇坤金属制品有限公司 | Pretreatment water washing device and welding wire preparation system |
MA54364A (en) * | 2018-12-03 | 2022-03-16 | Lisciani Tech S R L | DEVICE FOR THE MECHANICAL CLEANING OF MACHINED WIRE INTENDED FOR THE PRODUCTION OF DRAWN METALLIC WIRES |
CN110948323B (en) * | 2019-12-23 | 2020-11-10 | 奥盛新材料股份有限公司 | Surface treatment device for prestressed steel strand and working method thereof |
CN112570474B (en) * | 2020-11-17 | 2023-12-08 | 湖南仁发材料科技有限公司 | Equipment for metal wire calendering production |
CN115400995B (en) * | 2022-08-26 | 2023-08-11 | 山东世商焊材有限公司 | Aluminum alloy welding wire scraping and peeling device |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1676964U (en) * | 1954-02-05 | 1954-05-26 | Ludwig Grefe Maschinenfabrik | WIRE CLEANING DEVICE FOR ATTACHMENT TO WIRE BENDING MACHINES. |
DE912204C (en) * | 1948-10-18 | 1954-05-28 | Sarl Soc Metallurg De Gorcy | Machine for the mechanical descaling of metal wires with a descaling head and a brush head |
DE912563C (en) * | 1952-03-01 | 1954-05-31 | Berkenhoff & Drebes A G | Device for the mechanical descaling of wire material, in particular of wire rod |
US3081524A (en) * | 1957-05-17 | 1963-03-19 | Westinghouse Electric Corp | Scale breaking apparatus for drawn wire |
DE69407488T2 (en) * | 1993-05-21 | 1998-07-23 | Lisciani Trafilerie S R L R | Static device for the mechanical cleaning of wire in a system for drawing steel wires |
DE10001591A1 (en) * | 2000-01-17 | 2001-07-19 | Boockmann Gmbh | Process and equipment for cleaning wire surface, uses textile strand wound spirally around wire and advancing in same direction and more slowly than wire, for removing contamination from drawing process |
DE10110384A1 (en) * | 2001-03-03 | 2002-09-19 | Stahlwerk Ergste Westig Gmbh | Stainless steel wire |
DE10224603A1 (en) * | 2002-06-04 | 2004-01-08 | Meier Technische Beratungen Gmbh | Method for cleaning and polishing wire has a rotating head with steel wool pads pressed onto the wire from two opposite sides |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US997167A (en) * | 1911-01-05 | 1911-07-04 | Federico Werth | Apparatus for polishing tubes, rods, and the like. |
CH251466A (en) * | 1946-07-01 | 1947-10-31 | Salvi Carlantonio | Machine for the mechanical pickling of rolled and drawn products. |
DE3821362C1 (en) * | 1988-06-24 | 1989-05-03 | Benteler Ag, 4790 Paderborn, De | Apparatus for smoothing a mandrel bar |
PT931601E (en) * | 1998-01-23 | 2003-03-31 | Lisciani Trafilerie S R L R | DEVICE FOR THE MECHANICAL CLEANING OF LAMINATED WIRE INTENDED FOR PRODUCTION STRUCTURAL METAL ARAMES |
ITRN990037A1 (en) * | 1999-12-23 | 2001-06-23 | Lisciani Trafilerie Srl R | DEVICE FOR MECHANICAL CLEANING OF VERGELLA FOR PROFILED METAL WIRES |
-
2003
- 2003-07-29 DE DE10334492A patent/DE10334492A1/en not_active Withdrawn
-
2004
- 2004-06-11 AT AT04013788T patent/ATE317732T1/en active
- 2004-06-11 DE DE502004000290T patent/DE502004000290D1/en not_active Expired - Lifetime
- 2004-06-11 PL PL04013788T patent/PL1502670T3/en unknown
- 2004-06-11 EP EP04013788A patent/EP1502670B1/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE912204C (en) * | 1948-10-18 | 1954-05-28 | Sarl Soc Metallurg De Gorcy | Machine for the mechanical descaling of metal wires with a descaling head and a brush head |
DE912563C (en) * | 1952-03-01 | 1954-05-31 | Berkenhoff & Drebes A G | Device for the mechanical descaling of wire material, in particular of wire rod |
DE1676964U (en) * | 1954-02-05 | 1954-05-26 | Ludwig Grefe Maschinenfabrik | WIRE CLEANING DEVICE FOR ATTACHMENT TO WIRE BENDING MACHINES. |
US3081524A (en) * | 1957-05-17 | 1963-03-19 | Westinghouse Electric Corp | Scale breaking apparatus for drawn wire |
DE69407488T2 (en) * | 1993-05-21 | 1998-07-23 | Lisciani Trafilerie S R L R | Static device for the mechanical cleaning of wire in a system for drawing steel wires |
DE10001591A1 (en) * | 2000-01-17 | 2001-07-19 | Boockmann Gmbh | Process and equipment for cleaning wire surface, uses textile strand wound spirally around wire and advancing in same direction and more slowly than wire, for removing contamination from drawing process |
DE10110384A1 (en) * | 2001-03-03 | 2002-09-19 | Stahlwerk Ergste Westig Gmbh | Stainless steel wire |
DE10224603A1 (en) * | 2002-06-04 | 2004-01-08 | Meier Technische Beratungen Gmbh | Method for cleaning and polishing wire has a rotating head with steel wool pads pressed onto the wire from two opposite sides |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012017171A1 (en) | 2012-08-30 | 2014-03-06 | Meier Technische Beratungen Gmbh | Device for performing rough and fine cleaning of surface of steel wire, has cleaning brush that is provided with cleaning units that are distributed over length of rotor portion and spaced at specific distance at different angles |
EP2868400A1 (en) | 2013-10-31 | 2015-05-06 | Meier Technische Beratung GmbH | Device for coarse and fine cleaning of wire surfaces |
CN113021614A (en) * | 2021-04-01 | 2021-06-25 | 贵州宇光鸿宇电气照明科技有限公司 | Polishing and grinding method and device for outer surface of ceramic blank pipe |
Also Published As
Publication number | Publication date |
---|---|
EP1502670B1 (en) | 2006-02-15 |
PL1502670T3 (en) | 2006-09-29 |
ATE317732T1 (en) | 2006-03-15 |
EP1502670A1 (en) | 2005-02-02 |
DE502004000290D1 (en) | 2006-04-20 |
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ON | Later submitted papers | ||
8122 | Nonbinding interest in granting licences declared | ||
8139 | Disposal/non-payment of the annual fee |