DE10250665B4 - Process for the production of sandwich wall elements - Google Patents

Process for the production of sandwich wall elements Download PDF

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Publication number
DE10250665B4
DE10250665B4 DE10250665A DE10250665A DE10250665B4 DE 10250665 B4 DE10250665 B4 DE 10250665B4 DE 10250665 A DE10250665 A DE 10250665A DE 10250665 A DE10250665 A DE 10250665A DE 10250665 B4 DE10250665 B4 DE 10250665B4
Authority
DE
Germany
Prior art keywords
insulation material
elements
attached
cover plate
supporting skeleton
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
DE10250665A
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German (de)
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DE10250665A1 (en
Inventor
Karl Weinmann
Herbert Groschup
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weinmann Holzbausystemtechnik GmbH
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Weinmann Holzbausystemtechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Weinmann Holzbausystemtechnik GmbH filed Critical Weinmann Holzbausystemtechnik GmbH
Priority to DE10250665A priority Critical patent/DE10250665B4/en
Priority to EP03020315A priority patent/EP1398425A1/en
Publication of DE10250665A1 publication Critical patent/DE10250665A1/en
Application granted granted Critical
Publication of DE10250665B4 publication Critical patent/DE10250665B4/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/386—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of unreconstituted or laminated wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Panels For Use In Building Construction (AREA)
  • Building Environments (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Alarm Systems (AREA)
  • Geophysics And Detection Of Objects (AREA)

Abstract

The invention relates to a construction system for erecting buildings, comprising walls (10) that are configured from panel-type elements (11). Said panel-type elements (11) are manufactured from a material containing crushed vegetable-fibre material, in particular wood chips and have recesses (12) for housing the pillars (13) of a supporting construction.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Sandwich-Wandelementen eines Wandsystems, die zwischen zwei Deckplatten angeordnete Stützskelettelemente und ein Isolationsmaterial aufweisen.The invention relates to a method for the production of sandwich wall elements of a wall system, the have supporting skeleton elements arranged between two cover plates and an insulation material.

Solche Sandwich-Wandelemente sind sowohl für die Erstellung von Gebäuden als auch als Außenhülle von Wohnwagen und Wohnmobilen bekannt. Das Stützskelett dieser Wandungselemente wird bisher in einem separaten Arbeitsschritt aus den einzelnen Elementen zusammengesetzt und dann die verbundenen Elemente an einer der Deckplatten befestigt. Danach erfolgt das Ausfachen der Zwischenräume zwischen den Skelettelementen mit dem Isolationsmaterial, bevor die zweite Deckplatte aufgepresst und befestigt wird. Sowohl die Erstellung des Stützskeletts als auch die Ausfachung der Skelettzwischenräume sind relativ zeit- und arbeitsaufwendige Vorgänge, weshalb die Fertigung dieser Sandwich-Bauelemente auch bei Verwendung eines sehr preisgünstigen Isolationsmaterials wie Styropor relativ teuer ist.Such sandwich wall elements are as well as the creation of buildings as well as the outer shell of Caravans and mobile homes known. The supporting skeleton of these wall elements is So far in a separate step from the individual elements assembled and then attached the connected elements to one of the cover plates. Then the spaces between the skeletal elements are fanned out with the insulation material before the second cover plate is pressed on and is attached. Both the creation of the support skeleton and the infill the skeletal spaces are relatively time-consuming and labor-intensive processes, which is why manufacturing these sandwich components even when using a very inexpensive Insulation material such as styrofoam is relatively expensive.

Aus der DE 195 00 081 A1 ist bereits ein Verfahren zur Herstellung von Wandelementen eines Wandsystems bekannt. Bei diesem Verfahren wird eine Hartschaumschicht an einer Kunststoffplatte oder zwei Kunststoffplatten durch Kleben befestigt, anschließend werden Ausfräsungen für H-Profilstücke in die Hartschaumschicht eingebracht und die H-Profilstücke in die Ausfräsungen eingelegt und darin befestigt.From the DE 195 00 081 A1 a method for producing wall elements of a wall system is already known. In this method, a hard foam layer is attached to a plastic plate or two plastic plates by gluing, then cutouts for H-profile pieces are introduced into the hard foam layer and the H-profile pieces are inserted into the cutouts and fastened therein.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Möglichkeit zur rationelleren Fertigung von Sandwich-Wandbauelementen zu schaffen.The present invention lies based on the task, one way to create more rational production of sandwich wall components.

Die Aufgabe wird bei einem Herstellungsverfahren der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass das Isolationsmaterial an einer der Deckplatten beispielsweise durch Kleben befestigt wird, anschließend Ausfräsungen für die Stützskelettelemente in das Isolationsmaterial eingebracht und die Stützskelettelemente darin eingelegt und befestigt werden, bevor die zweite Deckplatte aufgelegt und befestigt wird. Dabei kann auch eine mit dem Isolationsmaterial bereits versehene Deckplatte als vorgefertigtes Bauelement mit den Ausfräsungen versehen werden.The task is in a manufacturing process of the type mentioned in the invention solved in that the insulation material on one of the cover plates, for example Glue is attached, then millings for the Supporting skeletal elements introduced into the insulation material and the supporting skeleton elements inserted therein and fastened before the second cover plate is put on and is attached. One can also use the insulation material already provided cover plate as a prefabricated component with the millings be provided.

Erfindungsgemäß entfallen also jetzt die Arbeitsschritte des separaten Zusammensetzens der Einzelelemente zum Stützskelett und die anschließende Ausfachung der Skelettzwischenräume. Stattdessen werden in das Isolationsmaterial an den vorgeschriebenen Stellen Ausfräsungen eingebracht und dort dann die einzelnen Elemente eingelegt und beispielsweise eingeklebt. Die Ausfachung entsteht automatisch durch das zwischen den Ausfräsungen stehen bleibende Material. Die Fertigung der Sandwich-Wandelemente wird dadurch wesentlich schneller und kostengünstiger. Die Fräsungen können so eingebracht werden, dass zwischen der ersten Deckplatte und den eingelegten Stützskelettelementen noch Material stehen bleibt. Es ist jedoch auch möglich, die Isolationsmaterialschicht vollständig durchzufräsen.According to the invention, the Steps of assembling the individual elements separately to the supporting skeleton and the subsequent one Filling out the skeletal spaces. Instead, be prescribed in the insulation material Make cutouts introduced and then inserted the individual elements and for example glued. The infill is created automatically by the between the cutouts permanent material. The production of the sandwich wall elements is therefore much faster and cheaper. The millings can be made in this way be that between the first cover plate and the inserted Support skeleton elements still Material remains. However, it is also possible to use the insulation material layer Completely durchzufräsen.

Das Positionieren der Stützskelettelemente in Ausfräsungen des Isolationsmaterials hat auch den Vorteil, dass das Stützskelett wirklich den statischen Anforderungen entsprechend ausge legt werden kann. Es sind keine Rücksichten zu nehmen auf bestimmte gegenseitige Abstände der Skelettelemente, die aus fertigungstechnischen Gründen, beispielsweise wegen bestimmten Normbreiten von Deckplattenelementen oder Ausfachungsmaterialplatten, günstig wären.Positioning the support skeleton elements in millings The insulation material also has the advantage that the supporting skeleton really designed to meet the static requirements can. They are not considerations to take on certain mutual distances of the skeletal elements that for manufacturing reasons, for example because of certain standard widths of cover plate elements or infill panels, would be cheap.

In das Isolationsmaterial können neben den Ausfräsungen für die Stützskelettelemente auch Ausfräsungen für Installationskanäle für Wasserleitungen oder elektrische Leitungen eingebracht werden. Es kann damit das Vorsehen einer separaten Installationsebene entfallen.In addition to the insulation material the millings for the Supporting skeletal elements also millings for installation ducts for water pipes or electrical lines are introduced. It can be provision there is no separate installation level.

Neben Ausfräsungen für Stützelemente und Installationskanäle können auch Ausfräsungen für Fenster- und Türstürze, Befestigungselemente für Innenausbauteile und dergleichen in das Isolationsmaterial eingefräst werden. Die Deckplatten können aus Aluminium, Holz oder Kunststoff gefertigt und damit beispielsweise OSB-Platten sein. Als Isolationsmaterial kann vorzugsweise Styropor oder auch ein anderer geschäumter Werkstoff verwendet werden. Auch für die Stützskelettelemente kommen verschiedene Materialien, beispielsweise Holz, Aluminium, Kunststoff oder Stahl, in Frage.In addition to milling for support elements and installation ducts, you can also millings for window and lintels, fasteners for interior fittings and the like are milled into the insulation material. The cover plates can made of aluminum, wood or plastic and thus for example Be OSB panels. Styrofoam can preferably be used as insulation material or another foamed Material are used. Different materials are also used for the supporting skeleton elements, for example wood, aluminum, plastic or steel.

Für die Herstellung der Wandelemente ist es außerdem von Vorteil, wenn die zweite Deckplatte unter Verpressen an dem Isolationsmaterial und/oder an den Stützskelettelementen befestigt wird. Dabei können sowohl die Stützskelettelemente als auch die zweite Deckplatte durch Verkleben am Isolationsmaterial befestigt werden.For the manufacture of the wall elements, it is also advantageous if the second cover plate under compression on the insulation material and / or the supporting skeleton elements is attached. You can both the supporting skeleton elements as well as the second cover plate by gluing to the insulation material be attached.

Im Folgenden wird ein mögliches Ausführungsbeispiel eines nach dem erfindungsgemäßen Verfahren hergestellten Wandelements anhand der Zeichnung näher beschrieben.The following is a possible one embodiment one according to the inventive method manufactured wall element described with reference to the drawing.

Die einzige Figur zeigt einen Querschnitt durch ein Wandelement 10 mit einem Sandwich-Aufbau, bestehend aus zwei Deckplatten 11, 12 und einem dazwischen angeordneten Isolationsmaterial 13, beispielsweise Styropor. In das Isolationsmaterial 13 sind Ausfräsungen 14 für zwei Stützskelettelmente 15 eingebracht. Außerdem ist eine weitere Ausfräsung 16 vorgesehen, die einen Installationskanal 17 bildet.The single figure shows a cross section through a wall element 10 with a sandwich structure consisting of two cover plates 11 . 12 and an interposed insulation material 13 , for example polystyrene. In the insulation material 13 are milled out 14 for two supporting skeleton men th 15 brought in. There is also another cut 16 provided an installation duct 17 forms.

Claims (6)

Verfahren zur Herstellung von Sandwich-Wandelementen eines Wandsystems, die zwischen zwei Deckplatten angeordnete Stützskelettelemente und ein Isolationsmaterial aufweisen, wobei das Isolationsmaterial an einer der Deckplatten beispielsweise durch Kleben befestigt wird, anschließend Ausfräsungen für die Stützskelettelemente in das Isolationsmaterial eingebracht und die Stützskelettelemente darin eingelegt und befestigt werden, bevor die zweite Deckplatte aufgelegt und befestigt wird.Process for the production of sandwich wall elements of a wall system, the supporting skeleton elements arranged between two cover plates and have an insulation material, the insulation material is attached to one of the cover plates, for example by gluing, subsequently millings for the Supporting skeletal elements introduced into the insulation material and the supporting skeleton elements inserted therein and fastened before the second cover plate is put on and is attached. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Deckplatte unter Verpressen an dem Isolationsmaterial und/oder den Stützskelettelementen befestigt wird.A method according to claim 1, characterized in that the second cover plate is pressed onto the insulation material and / or the supporting skeleton elements is attached. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Stützskelettelemente und/oder die zweite Deckplatte durch Verkleben an dem Isolationsmaterial befestigt werden.A method according to claim 1 or 2, characterized in that that the supporting skeleton elements and / or the second cover plate by gluing to the insulation material be attached. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass eine mit dem Isolationsmaterial versehene Deckplatte als vorgefertigtes Bauelement mit den Ausfräsungen versehen wird.Method according to one of claims 1 to 3, characterized in that that a cover plate provided with the insulation material as a prefabricated component with the cutouts is provided. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass in das Isolationsmaterial auch Ausfräsungen für Installationskanäle und/oder andere Einlegeelemente eingebracht werden.Method according to one of claims 1 to 4, characterized in that that also cutouts for installation ducts and / or in the insulation material other insertion elements are introduced. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das Isolationsmaterial vollständig durchgefräst wird.Method according to one of claims 1 to 5, characterized in that that the insulation material is completely milled through.
DE10250665A 2002-09-10 2002-10-31 Process for the production of sandwich wall elements Expired - Fee Related DE10250665B4 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE10250665A DE10250665B4 (en) 2002-09-10 2002-10-31 Process for the production of sandwich wall elements
EP03020315A EP1398425A1 (en) 2002-09-10 2003-09-09 Wall system

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10241735 2002-09-10
DE10241735.0 2002-09-10
DE10250665A DE10250665B4 (en) 2002-09-10 2002-10-31 Process for the production of sandwich wall elements

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DE10250665A1 DE10250665A1 (en) 2004-03-25
DE10250665B4 true DE10250665B4 (en) 2004-08-26

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DE50305516T Expired - Lifetime DE50305516D1 (en) 2002-09-10 2003-09-06 BUILDING SYSTEM FOR CREATING BUILDINGS

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US (1) US20060096214A1 (en)
EP (1) EP1537279B1 (en)
AT (1) ATE343693T1 (en)
AU (1) AU2003282010A1 (en)
CA (1) CA2498561A1 (en)
DE (2) DE10250665B4 (en)
RU (1) RU2333324C2 (en)
WO (1) WO2004025046A1 (en)

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DE10134268A1 (en) * 2001-07-18 2003-01-30 Frankia Fahrzeugbau Pilote Gmb Sandwich wall element and method of production involve placing intermediate insulating layer between inner and outer cladding panels with bracing strut fitting into groove

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AU2003282010A1 (en) 2004-04-30
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RU2333324C2 (en) 2008-09-10
EP1537279B1 (en) 2006-10-25
EP1537279A1 (en) 2005-06-08
CA2498561A1 (en) 2004-03-25
WO2004025046A1 (en) 2004-03-25
DE50305516D1 (en) 2006-12-07
ATE343693T1 (en) 2006-11-15
AU2003282010A8 (en) 2004-04-30
US20060096214A1 (en) 2006-05-11

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