DE102015217408A1 - Verfahren und Vorrichtung zum Herstellen eines gegossenen Gegenstands aus faserverstärktem Kunststoff - Google Patents
Verfahren und Vorrichtung zum Herstellen eines gegossenen Gegenstands aus faserverstärktem Kunststoff Download PDFInfo
- Publication number
- DE102015217408A1 DE102015217408A1 DE102015217408.5A DE102015217408A DE102015217408A1 DE 102015217408 A1 DE102015217408 A1 DE 102015217408A1 DE 102015217408 A DE102015217408 A DE 102015217408A DE 102015217408 A1 DE102015217408 A1 DE 102015217408A1
- Authority
- DE
- Germany
- Prior art keywords
- liquid resin
- space
- room
- manufacturing cavity
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims description 33
- 229920002430 Fibre-reinforced plastic Polymers 0.000 title claims description 14
- 239000011151 fibre-reinforced plastic Substances 0.000 title claims description 14
- 229920005989 resin Polymers 0.000 claims abstract description 194
- 239000011347 resin Substances 0.000 claims abstract description 194
- 239000007788 liquid Substances 0.000 claims abstract description 186
- 238000004519 manufacturing process Methods 0.000 claims abstract description 105
- 239000002657 fibrous material Substances 0.000 claims abstract description 35
- 238000000465 moulding Methods 0.000 claims description 93
- 238000005266 casting Methods 0.000 claims description 51
- 238000007789 sealing Methods 0.000 claims description 50
- 230000000630 rising effect Effects 0.000 claims description 38
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 claims description 5
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- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- -1 that is Substances 0.000 description 4
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- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
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- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
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- 235000013877 carbamide Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000007527 lewis bases Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000009745 resin transfer moulding Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/34—Moulds having venting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/0038—Moulds or cores; Details thereof or accessories therefor with sealing means or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0005—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fibre reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/467—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements during mould closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
- B29C2791/006—Using vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-189924 | 2014-09-18 | ||
| JP2014189924A JP6133250B2 (ja) | 2014-09-18 | 2014-09-18 | 繊維強化樹脂成形品の成形方法及びその装置 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102015217408A1 true DE102015217408A1 (de) | 2016-03-24 |
Family
ID=55444995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102015217408.5A Ceased DE102015217408A1 (de) | 2014-09-18 | 2015-09-11 | Verfahren und Vorrichtung zum Herstellen eines gegossenen Gegenstands aus faserverstärktem Kunststoff |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20160082635A1 (https=) |
| JP (1) | JP6133250B2 (https=) |
| DE (1) | DE102015217408A1 (https=) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102018100177A1 (de) * | 2018-01-05 | 2019-07-11 | Webasto SE | Vorrichtung zum Spritzgießen einer Kunststoffanformung |
| EP3616872A4 (en) * | 2017-04-25 | 2020-05-13 | Nissan Motor Co., Ltd. | METHOD FOR SHAPING COMPOSITES AND DEVICE FOR SHAPING COMPOSITES |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102204662B1 (ko) * | 2016-02-22 | 2021-01-19 | 가부시끼가이샤 니혼 세이꼬쇼 | 유로 스위칭 블록이 설치된 사출 장치 |
| CN107639786B (zh) * | 2016-07-22 | 2019-10-11 | 卡骆驰公司 | 用于通过真空辅助来注射和制造模制组件的方法和设备 |
| GB2562718B (en) * | 2017-05-15 | 2021-12-22 | Mclaren Automotive Ltd | Multi-stage resin delivery |
| JP6959775B2 (ja) * | 2017-07-04 | 2021-11-05 | 株式会社Subaru | 繊維強化樹脂の製造装置及び繊維強化樹脂の製造方法 |
| CN110978385B (zh) * | 2018-10-03 | 2023-04-28 | 卡骆驰公司 | 用于通过真空辅助来注射和制造模制组件的方法和设备 |
| CN111605227B (zh) * | 2019-02-25 | 2025-01-07 | 深圳市银宝山新科技股份有限公司 | 备胎舱制作模具及备胎舱制作方法 |
| JP7428093B2 (ja) * | 2020-07-13 | 2024-02-06 | トヨタ紡織株式会社 | 繊維樹脂成形体の製造方法、及び乗物用シートの製造方法 |
| US11731324B2 (en) * | 2021-08-23 | 2023-08-22 | King Steel Machinery Co., Ltd. | Molding device and injection molding method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011000847A (ja) | 2009-06-22 | 2011-01-06 | Toyota Motor Corp | 繊維強化樹脂、繊維強化樹脂の製造方法、繊維強化樹脂の製造装置 |
| WO2011004325A1 (en) | 2009-07-06 | 2011-01-13 | Pledpharma Ab | Pharmaceutical compositions and therapeutic methods employing a combination of a manganese complex compound and a non-manganese complex form of the compound |
| WO2011043253A1 (ja) | 2009-10-09 | 2011-04-14 | 東レ株式会社 | 繊維強化プラスチックの製造方法および装置 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03274118A (ja) * | 1990-03-23 | 1991-12-05 | Mazda Motor Corp | 反応射出成形方法 |
| US6675055B1 (en) * | 2000-06-16 | 2004-01-06 | Mold Masters Ltd. | Method and apparatus for an automated injection molding configuring and manufacturing system |
| JP4459467B2 (ja) * | 2000-10-31 | 2010-04-28 | 三菱重工プラスチックテクノロジー株式会社 | 電動射出成形機及び電動射出成形機の射出速度・射出圧力制御方法 |
| NL1023365C2 (nl) * | 2003-05-08 | 2004-11-09 | Fountain Patents B V | Werkwijze en inrichting voor het vervaardigen van voertuigonderdelen. |
| JP2006341536A (ja) * | 2005-06-10 | 2006-12-21 | Shin Kobe Electric Mach Co Ltd | 注入成形金型及びこの金型を用いる成形品の製造法 |
| TW200909184A (en) * | 2007-08-17 | 2009-03-01 | Nat Univ Chung Cheng | Method of sensing melt-front position and velocity |
| JP5876791B2 (ja) * | 2012-08-28 | 2016-03-02 | 本田技研工業株式会社 | 繊維強化樹脂成形品の成形方法及びその装置 |
| DE102012110354B4 (de) * | 2012-10-29 | 2021-11-18 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Formwerkzeug, Steuermittel, Verfahren und Anlage zum Herstellen eines, vorzugsweise faserverstärkten, Kunststoffbauteils |
-
2014
- 2014-09-18 JP JP2014189924A patent/JP6133250B2/ja not_active Expired - Fee Related
-
2015
- 2015-08-27 US US14/837,217 patent/US20160082635A1/en not_active Abandoned
- 2015-09-11 DE DE102015217408.5A patent/DE102015217408A1/de not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011000847A (ja) | 2009-06-22 | 2011-01-06 | Toyota Motor Corp | 繊維強化樹脂、繊維強化樹脂の製造方法、繊維強化樹脂の製造装置 |
| WO2011004325A1 (en) | 2009-07-06 | 2011-01-13 | Pledpharma Ab | Pharmaceutical compositions and therapeutic methods employing a combination of a manganese complex compound and a non-manganese complex form of the compound |
| WO2011043253A1 (ja) | 2009-10-09 | 2011-04-14 | 東レ株式会社 | 繊維強化プラスチックの製造方法および装置 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3616872A4 (en) * | 2017-04-25 | 2020-05-13 | Nissan Motor Co., Ltd. | METHOD FOR SHAPING COMPOSITES AND DEVICE FOR SHAPING COMPOSITES |
| DE102018100177A1 (de) * | 2018-01-05 | 2019-07-11 | Webasto SE | Vorrichtung zum Spritzgießen einer Kunststoffanformung |
Also Published As
| Publication number | Publication date |
|---|---|
| US20160082635A1 (en) | 2016-03-24 |
| JP6133250B2 (ja) | 2017-05-24 |
| JP2016060113A (ja) | 2016-04-25 |
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| R012 | Request for examination validly filed | ||
| R079 | Amendment of ipc main class |
Free format text: PREVIOUS MAIN CLASS: B29C0045140000 Ipc: B29C0070480000 |
|
| R163 | Identified publications notified | ||
| R016 | Response to examination communication | ||
| R016 | Response to examination communication | ||
| R002 | Refusal decision in examination/registration proceedings | ||
| R003 | Refusal decision now final |