DE102004058601A1 - Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band - Google Patents

Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band Download PDF

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Publication number
DE102004058601A1
DE102004058601A1 DE102004058601A DE102004058601A DE102004058601A1 DE 102004058601 A1 DE102004058601 A1 DE 102004058601A1 DE 102004058601 A DE102004058601 A DE 102004058601A DE 102004058601 A DE102004058601 A DE 102004058601A DE 102004058601 A1 DE102004058601 A1 DE 102004058601A1
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DE
Germany
Prior art keywords
roller
processing
processing roller
blanks
conveyor belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE102004058601A
Other languages
German (de)
Inventor
Klaus Wittmaier
Ebe Hesterman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HESTERMAN, EBE, NL
SCHOBER GMBH HOLDING, DE
Original Assignee
Schober GmbH Werkzeug und Maschinenbau
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE202004009490U external-priority patent/DE202004009490U1/en
Priority claimed from DE202004010796U external-priority patent/DE202004010796U1/en
Application filed by Schober GmbH Werkzeug und Maschinenbau filed Critical Schober GmbH Werkzeug und Maschinenbau
Priority to DE102004058601A priority Critical patent/DE102004058601A1/en
Publication of DE102004058601A1 publication Critical patent/DE102004058601A1/en
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B41F21/10—Combinations of transfer drums and grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/16—Cutting webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/08—Creasing
    • B31F1/10—Creasing by rotary tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062—Presses of the rotary type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B41F21/08—Combinations of endless conveyors and grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41G—APPARATUS FOR BRONZE PRINTING, LINE PRINTING, OR FOR BORDERING OR EDGING SHEETS OR LIKE ARTICLES; AUXILIARY FOR PERFORATING IN CONJUNCTION WITH PRINTING
    • B41G7/00—Auxiliary perforating apparatus associated with printing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
    • B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
    • B26D1/626—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/14—Forming notches in marginal portion of work by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/018—Holding the work by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B26F1/06—Perforating by punching, e.g. with relatively-reciprocating punch and bed with punching tools moving with the work
    • B26F1/10—Roller type punches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/24—Perforating by needles or pins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/384—Cutting-out; Stamping-out using rotating drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02—Feeding or positioning sheets, blanks or webs
    • B31B50/10—Feeding or positioning webs
    • B31B50/102—Feeding or positioning webs using rolls, belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02—Feeding or positioning sheets, blanks or webs
    • B31B50/10—Feeding or positioning webs
    • B31B50/12—Feeding or positioning webs by air pressure or suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/146—Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/88—Printing; Embossing

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Making Paper Articles (AREA)
  • Details Of Cutting Devices (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)

Abstract

The device has a counter pressure-processing roller (2) and processing roller (3) between which a substrate (5) is led, where the substrate is processed through tool parts in a work slit. A vacuum band (12) is arranged under a processing roller (4). One of the processing rollers, while rotating transfers waste-cutouts and/or material part-blanks to the band, and positions and supplies cut-outs of a suction hood (13) towards disposal.

Description

Die Erfindung betrifft eine Vorrichtung zum veredelnden Bearbeiten von bogenförmige Substrate, z. B. Stanzen und/oder Prägen und/oder Folientransfer und/oder Beschichtungen von bedruckten Papier, Karton, Kartonverpackungen, Wellpappe, Kunststoffe oder dergleichen Substrate mittels eines Rotationsvorganges bei dem das Substrat zwischen zwei rotierende Bearbeitungswalzen einführbar ist und beim Durchlaufen durch im Arbeitsspalt wirksame Werkzeugteile seine Bearbeitung erfährt, gemäss dem Oberbegriff des Anspruchs 1.The The invention relates to a device for refining processing arcuate Substrates, e.g. As stamping and / or embossing and / or film transfer and / or coatings of printed paper, cardboard, cardboard packaging, Corrugated cardboard, plastics or the like substrates by means of a rotation process wherein the substrate between two rotating processing rolls insertable is and when passing through effective in the working gap tool parts undergoes its processing, according to the Preamble of claim 1.

Aus der DE 197 55 058 C1 ist eine Vorrichtung bekannt mit zwei rotierenden Bearbeitungswalzen mit einer nachgeordneten Transporteinrichtung, womit Gutteile als Zuschnitte geordnet weitertransportiert werden.From the DE 197 55 058 C1 a device is known with two rotating processing rollers with a downstream transport device, which good parts are transported as ordered orders.

Die obere Werkzeugwalze ist als Patrize und die untere Bearbeitungswalze ist als eine nicht formatgebundene glatte Gegendruckwalze gebildet.The upper tool roller is as a male and the lower processing roller is formed as an unformatted smooth platen roller.

Im Anschluss an den Bearbeitungsspalt ist ein Transportband angeordnet, das die Gutteile in der Form von Pflastern, Aufklebern, usw. von der oberen Bearbeitungswalze übernimmt, mit Hilfe von Blas- und Saugluft. Deutlich ist zu erkennen, dass im Übergabebereich die Zuschnitte eine bedeutende Umschlingung machen, unterstützt von Blasluft aus der oberen Bearbeitungswalze und von nur 2 Vakuumnuten in der Umlenkwalze. Diese geringfügige Vakuumbildung in Kombination mit der Umschlingung hat als Nachteil, dass diese Anordnung nicht für stärkere Substrate, wie aus Karton, Wellpappe oder Kunststoff geeignet ist. Diese Art von Zuschnitte würden durch die geringfügige Vakuumfläche und Umschlingung eher unkontrolliert weiter transportiert werden. Bei den kleinen Formaten und dünnen Substraten ist das Risiko der Verklemmung innerhalb der Stanzkontur weniger kritisch.in the Connection to the machining gap is arranged a conveyor belt, the good parts in the form of patches, stickers, etc. of the upper processing roller takes over, with the help of blowing and suction air. It can be clearly seen that in the transfer area the blanks make a significant loop, supported by Blowing air from the upper processing roller and only 2 vacuum grooves in the guide roller. This slight vacuum formation in combination with the wrap has as a disadvantage that this arrangement is not for stronger substrates, as is suitable from cardboard, corrugated cardboard or plastic. This kind of blanks would be through the minor vacuum surface and wrap around rather uncontrolled to be transported. at the small formats and thin Substrates is the risk of jamming within the punching contour less critical.

Der Erfindung liegt die Aufgabe zu Grunde eine entsprechende Weitertransport-Vorrichtung zu schaffen, welche grössere Zuschnitte und/oder stärkere Substrate in mehrere Nutzen nebeneinander geordnet weiter transportiert.Of the The invention is based on the object an appropriate further transport device to create which bigger ones Blanks and / or stronger ones Substrate in several uses next to each other ordered transported.

Der Erfindung liegt weiter die Aufgabe zu Grunde, eine Vorrichtung und Werkzeugteile zu schaffen, Zuschnitte aus bogen- und bahnförmige Substrate, eine sichere Führung zu geben, ohne dass die Stanzung eine Verklemmung der Aus- und/oder Zuschnitte und/oder der Abfallmatrix mit sich bringt. Die erfinderische Anordnung ohne Umschlingung und direkte Übertragung erlauben eine grosse Substratflexibilität, d. h. es können Papier, Karton, Kunststoffe mit kleinen und grossen Formaten verarbeitet werden, da die Zuschnitte flach auf das Vakuumband übertragen werden und zugleich vollflächig angesaugt werden.Of the Invention is further based on the object, a device and To create tool parts, blanks from sheet and web-shaped substrates, a safe guide without giving the punching a jamming of the cut and / or blanks and / or the waste matrix entails. The inventive arrangement without wrapping and direct transfer allow a large substrate flexibility, d. H. it can be paper, cardboard, Plastics are processed in small and large formats, because the blanks are transferred flat to the vacuum belt and at the same time sucked over the entire surface become.

Die erfinderische Ausbildung der veredelnden Vorrichtung mit seiner Anordnung weitgehendst unterhalb der Bearbeitungswalze erlaubt es die Anordnung von mehreren Zuschnitten, ohne jegliche Verformung, Umschlingung und flach auf einen Vakuum-Transportband abzuwickeln bzw. zu übertragen, wobei Blas- und Saugluft die Übertragung unterstützen können ohne das dabei die Zuschnitte sich verschieben können, da sie direkt aus der Stanzkontur auf das Vakuumband übertragen werden, Die Stanzkontur führt dabei den Zuschnitt.The innovative training of the grafting device with its Arrangement largely below the processing roller allows it the arrangement of several blanks, without any deformation, Wrap around and flat on a vacuum conveyor belt or transfer, where Blow and suction air transmission support can without the blanks can move, as they directly from the Transfer punch contour to the vacuum belt The punching contour leads while the cut.

Gemäss einer bevorzugten Weiterbildung können sowohl formfreie als auch formgebundene Vakuum-Transportbänder eingesetzt werden. (siehe 8 und 9)According to a preferred embodiment, both form-free and form-bound vacuum conveyor belts can be used. (please refer 8th and 9 )

Die innovativ formgebundenen Vakuumbänder erlauben es Zuschnitte, die durch Ihre z. B. runde Form ungünstig in geschuppter Form auszulegen sind doch gut und kontrolliert bei hohen Geschwindigkeiten weiter zu transportieren.The innovative form-bound vacuum bands allow blanks, which by your z. B. round shape unfavorable in to interpret scaly form are still good and controlled at high Transporting speeds further.

Gemäss einer anderen Weiterbildung ist diese Vorrichtung mit nur geringen Anpassungen sowohl für Anschluss einer Bogen- oder Bahnenverarbeitenden, Druck- oder Veredelungsmaschine geeignet.According to one Another development is this device with only minor adjustments as well as Connection of a bow or Web processing, printing or finishing machine suitable.

Diese Aufgaben werden durch Vorrichtungen mit den Merkmalen des Anspruchs 1 gelöst. Weitere vorteilhafte Weiterbildungen der erfindungsgemässen Vorrichtung sind in den Unteransprüchen genannt.These Tasks are achieved by devices having the features of the claim 1 solved. Further advantageous developments of the inventive device are in the subclaims called.

Ausführungsbeispielembodiment

In den Zeichnungen ist eine bevorzugte Ausführungsform dargestellt. Es zeigt:In The drawings show a preferred embodiment. It shows:

1 zeigt die Vorrichtung (1) 1 shows the device ( 1 )

2, 2A, 3, 3A, 4 und 4A Darstellung der 10-Uhr Position mit Detailzeichnung. 2 . 2A . 3 . 3A . 4 and 4A Presentation of the 10 o'clock position with detailed drawing.

5 Darstellung Substratbogen mit Gutteil-Zuschnitten. 5 Presentation Substrate sheet with good-part blanks.

6 Darstellung Substratbogen mit Abfall-Ausschnitte in drei Nutzen. 6 Presentation substrate sheet with waste cutouts in three uses.

7 Darstellung der Vakuumführung der Transportzylinder 7 Representation of the vacuum guide of the transport cylinder

8 Darstellung mit Ausschnitt Entsorgung und 6a Darstellung mit Detailzeichnung. 8th Presentation with detail disposal and 6a illustration with detail drawing.

9 Darstellung eines formatfreien Transportbands. 9 Representation of a format-free conveyor belt.

10 Darstellung eines formatgebundenen Transportbands. 10 Representation of a format-bound conveyor belt.

11
Vorrichtung zur veredelnden Bearbeitung contraption for refining processing
22
Gegendruck-BearbeitungswalzeBack-pressure processing roller
33
Bearbeitungswalze in der 12-Uhr Positionprocessing roller in the 12 o'clock position
44
Bearbeitungswalze in der 10-Uhr Positionprocessing roller in the 10 o'clock position
55
Substratsubstratum
6 6
Greifergrab
77
Auslagetrommeldelivery drum
88th
Luftkanäleair ducts
99
Gutteil-ZuschnittLarge part of blank
1010
Abfall-AusschnittWaste-Neck
1111
Saugluftsuction
1212
Vakuumband formfreivacuum belt free form
12a12a
Saugluftöffnungen offen suction air open
12b12b
Saugluftöffnungen verschlossensuction air locked
1313
Absaughaubeexhaust hood
1414
Blasluftblowing air
1515
Abfall-MatrixWaste matrix
1616
Auswurf-VorrichtungEjection device
1717
Häcksler-VakuumbandChipper vacuum belt
1818
Häckslervorrichtungshredder device
1919
AbfallrohrleitungWaste pipe
2020
Stanzkonturdieline
2121
Ablagemomentstorage moment
2222
Matriz-WerkzeugteilMatriz tool part
2323
Abstreifervorrichtungsqueegee
2424
Längelength
2525
Arbeitsspaltworking gap
2626
Patriz WerkzeugteilePatriz tool parts
2727
Matriz WerkzeugteileMatriz tool parts
2828
Kassettenschienencassette rails
2929
Spreizungsmomentspreading moment
3030
Auslagetrommeldelivery drum
3131
GreiferauflageGripper pad
3232
GreiferweissrandWhite gripper edge
3333
NutzenUse
3434
Schneid- oder Stanzliniencutting or punched lines
3535
Vakuumkastenvacuum box
3636
Saugluftkammersuction chamber
3737
Blasluftkammerblast air
3838
Position der Punkturnadelposition the puncture needle
3939
Oberer EntsorgungsmomentOberer disposal moment
4040
Trennungsmomentseparation moment
4141
BearbeitungskassetteA process cartridge
4242
Häckslerkassettechopper cassette
4343
Positive Rillliniepositive grooved line
4444
Rillliniencreasing
4545
Vakuumband formgebundenvacuum belt form-bound
4646
Negative Rilllinienegative grooved line
4747
4848
Durchbrüche für Saug- oder BlasluftBreakthroughs for suction or blowing air
4949
PunkturnadelPuncturing needle
5050
Bedruckte Seite des Substratsprinted Side of the substrate
5151
AA
Vorschubrichtung feed direction
PP
Patriz-Werkzeugblech Patriz tool sheet
MM
Matriz-Werkzeugblech Matriz tool sheet
XX
Stanzkontur Abfallteil dieline waste part
YY
Stanzkontur Gutteil dieline good part
ZZ
Stanzkontur Abfallteil dieline waste part

DETAILLED DESCRIPTION/DETAILLIERTE BESCHREIBUNGDETAILLED DESCRIPTION / DETAILED DESCRIPTION

1 Zeigt die Vorrichtung (1) mit der Gegendruck-Bearbeitungswalze (2) und Bearbeitungswalze (3) in der 12-Uhr Position und Bearbeitungswalze (4) in der 10-Uhr Position. 1 Shows the device ( 1 ) with the counter-pressure machining roller ( 2 ) and processing roller ( 3 ) in the 12 o'clock position and processing roller ( 4 ) in the 10 o'clock position.

Die Substratbogen (5) wird von dem Greifer (6) in der Gegendruckbearbeitungswalze (2) transportiert und nach der Bearbeitung von der Auslagetrommel (7) übernommen.The substrate sheets ( 5 ) is from the gripper ( 6 ) in the counter-pressure working roll ( 2 ) and after processing by the delivery drum ( 7 ) accepted.

Die Bearbeitungswalze (3) ist z. B. mit Rillwerkzeuge und die Bearbeitungswalze (4) mit z. B. Stanzwerkzeuge ausgerüstet. Die Bearbeitungswalze (4) ist lt. Stand der Technik mit Luftkanälen (8) ausgerüstet, die der Zuschnitt (9) und/oder Abfallausschnitt (10) zuerst mit Saugluft (11) festhalten, um dann den Zuschnitt (9) auf dem nachgeordneten Vakuumband (12) mit Hilfe von Blas- und Saugluft abzulegen. Der ausgeschnittene Abfallteil (10) wird dann weiter mit Saugluft zur Absaughaube (13) transportiert und da mit Blasluft (14) abgestossen und abgesaugt.The processing roller ( 3 ) is z. B. with scoring tools and the processing roller ( 4 ) with z. B. punching tools equipped. The processing roller ( 4 ) is lt. State of the art with air ducts ( 8th ), the blank ( 9 ) and / or waste section ( 10 ) first with suction air ( 11 ) and then the blank ( 9 ) on the downstream vacuum belt ( 12 ) with the help of blowing and suction air. The cut out waste part ( 10 ) is then continued with suction to the exhaust hood ( 13 ) and there with blown air ( 14 ) and sucked off.

Die Abfall-Matrix (15) (in 5 dargestellt) wird von der Gegendruckbearbeitungswalze (2) an die Auslagetrommel (7) übergeben. Die Abfall-Matrix (15) kann dabei mit Saugluft (11) an der Oberfläche der Trommel gehalten werden, um dann mit Hilfe von Blasluft an das Entsorgungs-Vakuumband (17) zu übergeben.The waste matrix ( 15 ) (in 5 shown) is from the impression-machining roller ( 2 ) to the delivery drum ( 7 ) to hand over. The waste matrix ( 15 ) can with suction air ( 11 ) are held on the surface of the drum, and then with the help of blowing air to the disposal vacuum belt ( 17 ) to hand over.

Die Abfall-Matrix (15) und die von den Punkturnadeln (21 aufgespiessten Abfallstücke (10) werden dann in der Häckslervorrichtung (18) zerkleinert und über die Abfallrohrleitung (19) entsorgt.The waste matrix ( 15 ) and the puncture needles ( 21 impaled waste pieces ( 10 ) are then in the shredder device ( 18 ) and via the waste pipeline ( 19 ) disposed of.

2 und 2A zeigen die erfinderische Anordnung der Bearbeitungswalze (4) in ca. 10-Uhr Position und das dazu direkt nachgeordnete Auslageförderband (12) in ca. 9-Uhr Position. 2 and 2A show the inventive arrangement of the processing roller ( 4 ) in about 10 o'clock position and the directly downstream delivery conveyor belt ( 12 ) in about 9 o'clock position.

In Detailzeichnung 2A wird im vergrösserten Maßstab 25:1 der Ablagemoment (21) dargestellt von Zuschnitt (9) mit einer beispielsweise Länge (24) von 37 mm. Der Zuschnitt (9) wird durch Vakuum gehalten vom Arbeitsspalt (25) transportiert und direkt nach ca. 1/5 Umschlingung auf das Auslageförderband (12) mit offenen Sauglöchern (12a) positioniert, wobei der Zuschnitt (9) noch mit Saugluft (11) in seiner exakten Position gehalten wird, kann die Vorderseite schon mit Blasluft (14) aus der Stanzkontur (20) entfernt werden und zugleich präzise auf das formfreie Auslageförderband (12) mit offene Sauglöcher (12a), welches mittels Vakuumkasten (35) mit Vakuum beaufschlagt ist, übertragen werden.In detail drawing 2A on an enlarged scale 25: 1 the deposit torque ( 21 ) represented by blank ( 9 ) with an example length ( 24 ) of 37 mm. The cut ( 9 ) is held by vacuum from the working gap ( 25 ) and immediately after about 1/5 looping on the delivery conveyor belt ( 12 ) with open suction holes ( 12a ), whereby the blank ( 9 ) still with suction air ( 11 ) is held in its exact position, the front can already with blown air ( 14 ) from the punching contour ( 20 ) and at the same time precisely on the form-free delivery conveyor ( 12 ) with open suction holes ( 12a ), which by means of vacuum box ( 35 ) is applied with vacuum transferred.

3 und 3A zeigen die Anordnung wie 1 in Drehrichtung A versetzt. 3 and 3A show the arrangement like 1 offset in direction of rotation A.

4 und 4A zeigen die Anordnung wie 2 weiter in Drehrichtung A versetzt. 4 and 4A show the arrangement like 2 further offset in direction of rotation A.

5 zeigt ein beispielsweise bereits geschnittenes bogenförmiges Substrat (5) mit sechs Nutzen (33) nebeneinander. Insgesamt sind achtzehn Zuschnitte (33) auf diesen Bogen gesammelt, welche. mit Stanzkontur (20) geschnitten werden. 5 shows an example already cut arcuate substrate ( 5 ) with six benefits ( 33 ) next to each other. In total, there are eighteen blanks ( 33 ) collected on this sheet, which. with punching contour ( 20 ) get cut.

Der nicht druckenden Zone (32) wird vom Druckverfahren vorgegeben. Im Bogeninneren bleiben die Abfallausschnitte (10) und es bleibt das Abfallgitter-Matrix (15), die beide entsorgt werden müssen.The non-printing zone ( 32 ) is specified by the printing method. Inside the sheet, the waste cutouts ( 10 ) and the waste grid matrix ( 15 ), both of which must be disposed of.

Die Position der Punkturnadeln zur Entsorgung der Abfallausschnitte (10) wird mit (38) angegeben.The position of the point needles for the disposal of waste ( 10 ) will with ( 38 ).

6 zeigt beispielsweise ein bereits geschnittenes bogenförmiges Substrat (5) mit drei Nutzen (33) und drei Abfallausschnitte (10). 6 shows, for example, an already cut sheet-shaped substrate ( 5 ) with three benefits ( 33 ) and three waste incisions ( 10 ).

7 zeigt die gleiche erfinderische Anordnung wie bei 1, jedoch hier mit einer Detailzeichnung 7A, das obere Entsorgungsmoment (39) für Abfall-Ausschnitte (10) unterhalb der Absaughaube (13) im Maßstab 25:1. Die Abfall-Aussschnitte (10) werden hier aus der Stanzkontur (20) mit Blasluft entfernt. Die Absaughaube (13) ist abklappbar. 7 shows the same inventive arrangement as in 1 , but here with a detailed drawing 7A , the upper disposal torque ( 39 ) for waste cutouts ( 10 ) below the extraction hood ( 13 ) in the scale 25: 1. The waste cuts ( 10 ) are from the punching contour ( 20 ) removed with blown air. The extraction hood ( 13 ) is hinged.

8 zeigt das formfreie Auslageband (12) mit über die Oberfläche die offenen Saugöffnungen (12a) regelmässig angeordnet, damit ist es breit einsetzbar für Produkte, die z. B. weiter geschuppt ausgelegt werden können, in Vorschubrichtung (A). Die verschlossene Saugluftöffnungen werden mit 12b dargestellt. 8th shows the shape-free delivery belt ( 12 ) with over the surface of the open suction openings ( 12a ) arranged regularly, so that it is widely used for products that z. B. further scaled, in the feed direction (A). The sealed Saugluftöffnungen be with 12b shown.

9 zeigt ein formgebundenes Auslageband (45), wobei das formgebundene Vakuumband produktbezogen ist für Zuschnitte, die nicht oder schwierig geschuppt ausgelegt werden können. Das formgebundene Band kann auch in der Oberfläche strukturiert sein, um den Zuschnitt besser transportieren zu können. 9 shows a molded delivery belt ( 45 ), wherein the molded vacuum belt is product-related for blanks that can not be designed or difficult to be scaled. The molded band can also be structured in the surface in order to better transport the blank.

10 zeigt ein Patriz-Werkzeugblech (P) und ein Matriz-Werkzeugblech (M). Um die Verklemmung der Zuschnitte in der Stanzkontur (X) zu vermeiden, sind die Stanzlinien (34) mit einer einseitigen Fase versehen. Desweiteren weisst das Matriz-Werkzeugblech (M) Saugöffnungen (48) auf, womit das gestanzte Abfall angesaugt werden kann und um bei der Absaughaube (13) entsorgt zu werden. Die Punkturnadeln (49) befördern alternativ Abfallstücke zur Abfall-Abstreifvorrichtung (23) für die weitere Entsorgung (siehe 5). Es zeigt weiter die positive (43) – und negative Rilllinien (46), sowie das Substrat (5) mit der bedruckten Seite (50). 10 shows a Patriz tool sheet (P) and a Matriz tool sheet (M). In order to avoid the jamming of the blanks in the punching contour (X), the punched lines ( 34 ) provided with a one-sided chamfer. Furthermore, the Matriz tool plate (M) has suction openings ( 48 ), with which the punched waste can be sucked in and at the exhaust hood ( 13 ) to be disposed of. The point needles ( 49 ) alternatively carry waste pieces to the waste stripping device ( 23 ) for further disposal (see 5 ). It further shows the positive ( 43 ) And negative crease lines ( 46 ), as well as the substrate ( 5 ) with the printed page ( 50 ).

Claims (8)

Vorrichtung (1) zum veredelnden Bearbeiten von bogenförmigen Substrate z. B. Schneiden, Stanzen, Prägen, Folientransfer und/oder Beschichtungen von bedrucktem Papier, Karton, Kartonverpackungen, Wellpappe, Kunststoffe oder dergleichen, mittels eines Rotationsvorgangs, bei dem das Substrat (5) in Vorschubrichtung (A) zwischen zwei rotierenden Bearbeitungswalzen (2 ,3) einführbar ist und beim Durchlaufen durch im Arbeitsspalt wirksame Werkzeugteile seine Bearbeitung erfährt, dadurch gekennzeichnet, dass die Gegendruck-Bearbeitungsgwalze (4) im Wesentlichen neben einer Bearbeitungswalze (4) angeordnet ist und dass die Bearbeitungswalze (12) direkt ein Auslageförderband (12) für formfreie Substrate nachgeordnet ist, das insbesondere annähernd horizontal ausgerichtet ist.Contraption ( 1 ) for finishing of arcuate substrates z. As cutting, stamping, embossing, film transfer and / or coatings of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like, by means of a rotation process in which the substrate ( 5 ) in the feed direction (A) between two rotating processing rollers ( 2 . 3 ) is insertable and undergoes its processing when passing through effective in the working gap tool parts, characterized in that the counter-pressure Bearbeitungsgwalze ( 4 ) substantially next to a processing roller ( 4 ) and that the processing roller ( 12 ) directly a delivery conveyor belt ( 12 ) is arranged downstream of form-free substrates, which is aligned in particular approximately horizontally. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Auslageförderband (12) unter mindestens einer Bearbeitungswalze (4) angeordnet ist und die Aus- und/oder Zuschnitte (9, 10) in einem idealen flachen Winkel auf das Auslagefördersystem gebracht werden können.Apparatus according to claim 1, characterized in that the delivery conveyor belt ( 12 ) under at least one processing roller ( 4 ) and the cutouts and / or blanks ( 9 . 10 ) can be placed on the delivery conveyor system at an ideal flat angle. Vorrichtung nach Anspruch 1 und 2, dadurch gekennzeichnet, dass mindestens eine Bearbeitungswalze Abfall-Ausschnitte (15) und/oder Gutteil-Zuschnitte (9) vom Abfallgitter-Matrix (25) entfernt und vom Arbeitsspalt transportiert und auf dem Auslageförderband (12) positioniert, bzw. überträgt und dabei die Entfernung des Schnitteils aus der Stanzkontur sicherstellt, mittels Saugluft von dem Auslagetransportband (12) und zugleich Blasluft im Inneren der Stanz- oder SchneidkonturApparatus according to claim 1 and 2, characterized in that at least one processing roller waste slices ( 15 ) and / or good-part blanks ( 9 ) from the waste grid matrix ( 25 ) and transported from the working gap and on the delivery conveyor belt ( 12 ), or transmits and thereby ensures the removal of the cut part of the punching contour, by means of suction air from the delivery conveyor belt ( 12 ) and at the same time blowing air inside the punching or cutting contour Vorrichtung nach mindestens einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass mindestens eine Bearbeitungswalze in einer Umdrehung zuerst die Gutteil-Zuschnitte (9) auf einem Förderband (12) übertragt und positioniert und anschliessend die Ausschnitte (10) der Absaughaube (13) zur Entsorgung liefert.Device according to at least one of the preceding claims, characterized in that at least one processing roller in one revolution, first the Goodteil-blanks ( 9 ) on egg a conveyor belt ( 12 ) and then the cutouts ( 10 ) the extraction hood ( 13 ) for disposal. Vorrichtung nach mindestens einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass anstatt eines formfreien, ein formgebundenes Auslageförderband (45) angeordnet ist.Device according to at least one of the preceding claims, characterized in that instead of a form-free, a molded delivery conveyor belt ( 45 ) is arranged. Vorrichtung nach mindestens einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass diese Vorrichtung in einer Druckmaschine integriert ist (sog. Inline-Ausführung).Device according to at least one of the preceding Claims, characterized in that this device in a printing press integrated (so-called inline version). Vorrichtung nach mindestens einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass dies Vorrichtung in einer selbständigen Bearbeitungsmaschine integriert ist (sog. Offline-Ausführung).Device according to at least one of the preceding Claims, characterized in that this device in an independent processing machine integrated (so-called offline execution). Vorrichtung nach mindestens einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass diese in einer Bahnenrotationsmaschine angeordnet.Device according to at least one of the preceding Claims, characterized in that they are in a web rotation machine arranged.
DE102004058601A 2003-11-26 2004-11-26 Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band Ceased DE102004058601A1 (en)

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DE102004058601A DE102004058601A1 (en) 2003-11-26 2004-11-26 Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band

Applications Claiming Priority (13)

Application Number Priority Date Filing Date Title
DE10356414 2003-11-26
DE20320741 2003-11-26
DE10356414.4 2003-11-26
DE20320741.6 2003-11-26
DE20320740 2003-11-26
DE20320740.8 2003-11-26
DE202004009490.8 2004-06-09
DE202004009490U DE202004009490U1 (en) 2003-11-26 2004-06-09 Device for finishing sheet-shaped substrates
DE202004012086.0 2004-06-09
DE202004012086 2004-06-09
DE202004010796U DE202004010796U1 (en) 2004-07-06 2004-07-06 Arrangement for offline or inline processing of strip-shaped substrates, e.g. paper, cardboard, plastic, has off-cut repository combined with conventional chain-operated stacking repository
DE202004010796.1 2004-07-06
DE102004058601A DE102004058601A1 (en) 2003-11-26 2004-11-26 Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band

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DE102004058601A1 true DE102004058601A1 (en) 2005-08-04

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DE102004058600A Ceased DE102004058600A1 (en) 2003-11-26 2004-11-26 Process and assembly to emboss or punch holes in a web for release to a vacuum conveyer belt
DE102004058601A Ceased DE102004058601A1 (en) 2003-11-26 2004-11-26 Arc-shaped substrate processing device, has counter pressure-processing roller and processing roller, and vacuum band placed under another roller, where one of rollers, while rotating transfer waste-cutouts and material part-blanks to band
DE102004058599A Active DE102004058599B4 (en) 2003-11-26 2004-11-26 Device for the finishing of sheet-shaped substrates
DE102004058598A Pending DE102004058598A1 (en) 2003-11-26 2004-11-26 Device for perforating and punching of openings into paper or cardboard, comprising suction openings also at counter pressure drum
DE102004058596.2A Active DE102004058596B4 (en) 2003-11-26 2004-11-26 Device for the finishing of sheet-like substrates on front and back
DE102004058597A Ceased DE102004058597A1 (en) 2003-11-26 2004-11-26 Apparatus for refining in line or off line treatment of curved substrates from a stack whereby those substrates which have become less stable due to the treatment are transported away

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DE102004058599A Active DE102004058599B4 (en) 2003-11-26 2004-11-26 Device for the finishing of sheet-shaped substrates
DE102004058598A Pending DE102004058598A1 (en) 2003-11-26 2004-11-26 Device for perforating and punching of openings into paper or cardboard, comprising suction openings also at counter pressure drum
DE102004058596.2A Active DE102004058596B4 (en) 2003-11-26 2004-11-26 Device for the finishing of sheet-like substrates on front and back
DE102004058597A Ceased DE102004058597A1 (en) 2003-11-26 2004-11-26 Apparatus for refining in line or off line treatment of curved substrates from a stack whereby those substrates which have become less stable due to the treatment are transported away

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