DE202004010796U1 - Arrangement for offline or inline processing of strip-shaped substrates, e.g. paper, cardboard, plastic, has off-cut repository combined with conventional chain-operated stacking repository - Google Patents

Abstract

The arrangement employs a rotation process in which the substrate is inserted in the feed direction between two rotating processing rollers and passed through tool parts acting in the working gap followed by a multiple display. The off-cut repository can be combined with a conventional stacking repository : An independent claim is also included for the following: (a) a tool plate for offline or inline processing of strip-shaped substrates (b) and tool parts for offline or inline processing of strip-shaped substrates.

Description

The Invention relates to a, in a sheet processing, or Sheet printing machine, integrated punching device, with several in a row arranged stations, to which at least one investor and in a sheet-fed printing press with at least one printing unit, at least one dryer, at least one punching or cutting unit and at least one punching or cutting unit and at least one Booms include being between the at least one station or a printing unit and gives the boom a common sheet transport that everyone Arc passes through.

Known devices for processing printed substrates ( EP 1283 765 B1 ) show multiple displays. The disadvantage of this delivery, however, is that it cannot be used with a standard chain high-stack delivery of a conventional sheet-fed offset printing machine or e.g. B. can combine sheet varnish finishing machine.

The Requirements to use a processing module in a conventional Integrating sheetfed offset press are as follows:

• 1. it should be a modular additional construction that may be available later is
• 2. It should do not influence the construction of the basic machine too much,
• 3. It should comply with the ergonomic regulations,
• 4. It should operated with minimal effort,
• 5. It should can be put into operation with an absolutely minimal set-up time,
• 6. It should do not affect the standard sheet travel,
• 7. It should a trouble-free Enable production at speeds of 10,000 to 18,000 sheets per hour.
• 8. It should Troubleshooting a temporary production interruption enable, about the disturbance to eliminate, unchanged Printing. The printed but not punched sheets should not disposed of as waste, but still used can.
• 9. The punching sheets would have to the state of the art when changing offset and coating plate changes correspond,
• 10. It should fixed tools can also be used. - Both displays must be chosen can be operated so depending on the print job: unprocessed sheets in the existing High pile delivery can be designed - only partially processed z. B. only embossed Sheets can be laid out in the existing high pile delivery, - only punched and some waste cut and disposed sheets (with and suction and / or with impingement and stripping) in the Standard high pile delivery can be designed, - Completely processed blanks as the end product a separate batch and stack delivery can be designed,
• 11. The scope register adjustment would have two finishing modules, possibly allow before and after printing, d. H. that with the Finishing modules the upper male and lower die cylinders can be adjusted at the same time and in scope and sideways. Diagonal takes place over the transfer drum!
• 12. It should a mechanical clamping device of the P + M punching plates can be integrated, too if the processing cylinder is available as a magnetic cylinder, a more even one Clamping the two male and female clamping plates guarantee that a one-sided extension for damage of the tools becomes.

Around such a processing module in an existing sheetfed offset press to integrate, it makes sense to convert this processing module into one movable version to design.

The The disadvantage here is that this device in an advantageous embodiment 2 stations (for cutting and / or grooving and / or embossing and / or Creasing and / or punching) is too difficult to be easily moved.

inventive is the solution when integrating modules in the machine configuration, d. H. grooving and / or embossing and / or creasing and / or punching module in front of the sheet delivery in the printing press to integrate and the cutting module in or after the delivery position.

Thereby the result is a more compact, mobile version that meets the high demands minimal set-up times, as is the case with modern sheetfed offset presses is given and also has an advantageous effect that downstream in these displays Machining modules then only the upper Patriz / matriz tools changed Need to become, and not the die tools, because for cutting with a smooth one hardened Impression cylinder can be worked, in the sense not is contract-bound!

Problematic are cut-outs and cut-outs that fail due to failure in time, i.e. H. immediately removed from the punch contour and / or between the punch contours become.

With repeated rotation, these hanging cut-outs and / or blanks can be used for the tools significantly damage, which would lead to an immediate cessation of the production process, requiring new tools.

inventive is a detection and control system that cuts these illicit items recognizes and if necessary z. B. initiated a blowing air system so that these cuts over the extra large suction hood can be disposed of.

Complementary or Alternatively, could one of the processing rollers may be switched in the down position. The sheets not then punched would have to go to the high-pile delivery or a crossover are there (e.g. open in the gripper controllably late) the chopper device on the disposal of matrix waste is calculated, but not on the disposal of complete sheets at machine speed. This can, for. B. the disturbance in Punching unit can be fixed without interrupting the printing process to have to.

to Optimalisierununun the display and to protect the tools Machine in an inventive manner on a device that if necessary complete Pick up un punched sheets at full machine speed or can dispose if z. B. one of the processing cylinders for an accident in Offset from position is.

Conceivable it is this device too use to dispose of waste from ongoing production, even if the punching device is not used.

Around To allow maximum machining widths, relatively slim machining rollers must be used are used to process the commercially available large sizes in sheetfed offset, like 700 × 1000, 1000 x 1400 mm and larger. in the In the course of the development to ever higher ones Production speeds (today in 81 format up to 18,000 Revolutions per hour) is a bending-compensated machining cylinder inventive. This applies in particular to the single-circumference machining cylinder to. The principle of indented Bearings can be beneficial, with or without hydraulic Pressure on the extended Axis ends of the inner body. This gives the press coat over the indented Bearing inside a counter bending moment. The impression roller bends under it Counterbending moment through and is only due to the normal Pressure adjustment in an even pressure to the counter machining cylinder brought.

Advantageous when processing thicker substrates is the variable arrangement the processing rollers, with at least the roller at 9 o'clock Position is slidable towards the 12 o'clock position in order to do so a lower wrap for to enable thicker substrates.

SLY-74 version

The Invention relates to a device for finishing, for. B. punching and / or embossing of printed substrates according to the preamble of claim 1.

The invention relates to prior art, as in EP 1 283 766 B1 disclosed.

The configuration shown according to 11 shows a device for further processing with two modules, for z. B. folding boxes, the first module being used for creasing and the second module for punching.

The Accordingly, technical and cost expenditure is high above all with regard to the increasing number of short runs of approx. 5,000 sheets.

The Invention creates a new and improved design, using 2 processing rollers use a common impression cylinder and at the same time in this Single module combines a batch display and stack delivery becomes.

In 80% of all processing orders only two edits are required and thus this arrangement covers the majority of the finishing market. The display is designed in an inventive way so that it can be moved and this makes the tool parts on the processing rollers comfortable for the operator switch.

The Invention also creates the possibility of the waste matrix to be disposed of directly below the impression cylinder using a chopper. Besides, is it possible Several modules for special orders to be pre-arranged in a row and also to integrate inserts for machining the rear side.

The High-pile version

The Invention relates to a device for finishing, for. B. punching and / or embossing of printed substrates according to the preamble of claim 1.

The invention relates to the prior art, as well as in EP 1 283 766 B1 disclosed.

The configuration shown according to 11 shows a device for further processing with two modules. This type of arrangement does not meet the requirements, as they do with modern sheet deliveries with stack heights of up to approx. 2000 mm can be operated at speeds of up to approx. 18.00 sheets per hour. The high pile deliveries available on the market today cause a too significant wrap of 90 to 180 degrees from the delivery drums (see (39) of Fig. 39), which would lead to major problems with sheets that were punched before the wrap, since this wrap presents break up at high speeds and stronger materials, or fall apart the bow will lead.

The Invention creates a new and improved embodiment of a further processing device, which is inventive in a high pile sheet delivery with modules is integrated, before and after sheet transport (with gripper car and chain drive). The inventive achievement is:

It can punched sheets as semi-products with the lowest possible wrapping of less be interpreted as 90 degrees or straight. For the production of end products in the form of blanks is a compact punching device with shed delivery with absolutely minimal set-up time.

The Invention continues to create

• a. using the upstream standard sheet delivery a possibility, to temporarily, if e.g. B. the punch has a malfunction, the sheet in such a way out without having to switch off the printing units that them later can be recycled, by means of a second machine run, without the material is lost, d. H. the punch-scale delivery and high-pile delivery are arranged according to the invention and thus ready for operation simultaneously.
• b. The simultaneous operational readiness of the standard high pile delivery enabled in punching operation it is also possible to take complete sheets as samples to be placed on a standard measuring table, z. B. to evaluate densitometrically.
• c. This advantage is significant because it is densitometric Measurement required Control strips in the matrix outside the blanks, e.g. B. the folding box and if this when punching is disposed of, control becomes impossible. It is conceivable that the whole sheet z. B. from the front or side of the stack can be removed.
• d. Depending on the arrangement of the upstream and downstream, in the high pile delivery integrated processing modules, can accommodate up to 5 stations are available for z. B. punching, cutting, perforating, slitting, embossing, grooving, Creasing, coating (e.g. paint or glue), personalization (e.g. B. inkjet process), film donations. This variety of reprocessing options are also in combination with processing on the front and back possible, d. H. without turning the bow, d. H. without speed limit and Material loss due to a second gripper white edge required when turning.
• e. The arrangement can be integrated into a standard high-stack sheet delivery by means of interchangeable push modules, which may be available from special suppliers, with which the standard sheet-fed offset printing machine can not only produce printed but also finished products. In order to achieve maximum added value with maximum efficiency through high production speed with minimum downtime by utilizing the max. To achieve a stack height of 2000 mm. I.e. a further professionalization of the process bundling of inline finishing, as well as of that in the EP 1 283 766 B1 specified.
• f. When prepared, these are processing modules and stations later can be easily retrofitted, especially by the fact that the base machine cannot be extended got to.
• G. The main features of the machine, as well as the drive and sheet run construction do not have to be changed, thanks to the inventive integration of the high-pile delivery and thanks to the servo drive, as well EP 1 283 766 B1 known.
• H. The operation corresponds to the ergonomic regulations. Above all, the almost ideal arrangement of the punch-scale delivery is given its operating level of approx. 1100 mm. The waste scraper too are almost ideally accessible. The standard operator panel of the sheetfed offset machine is almost unlimited for all types of production to use.
• i. The processing modules can be exchanged on the one hand be arranged, on the other hand, these devices are inventive designed by means of adapter parts use in different materials and thicknesses without much Loss of time when setting up or without (having to) retrofit.
• j. The arrangement of the processing modules allows one Operating system that fits within a highly modern, fully automated sheetfed offset machine. The arrangement allows z. B. the (semi) automatic change of Tool plates and / or quick change of tool sleeves. The Changing the tool parts thus corresponds to today's standard the change of offset and lacquer plates.
• k. The e.g. lateral positioning of the punch-scale delivery allowed a change of the tool parts or the delivery belt during the Production with the high pile delivery.
• 1. Both deliveries of the high stacks for semi-finished products and the punched shed delivery for end products can be used with a changeover time of a few minutes, depending on the print job.
• m. The shape-free punch-scale delivery conveyor belt is shaped with a conveyor belt interchangeable, with which rubberized bottle labels are laid out can.
• n. The arrangement of the processing modules in their position and their design allows a punching process in the shed delivery with a smooth impression cylinder, advantageously only one Patriz tool plate has to be changed per order. additionally should a set of male and female tool parts modules upstream of the chain delivery are changed per order, for z. B. grooves and cutouts disposal using waste needles. The above Male and female tool parts can be conveniently semi-automatically as sheets or as a sleeve can be changed according to customer requirements.
• o. The back processing not only has the particular advantage that the bow is not turned Need to become, but also special advantages when editing the always more microwave cartons used, but also with z. B. the coating the back (or inside) of the packaging so that food is not directly come into contact with the raw material. Could also be windows from the back be removed and sealed with a film on the front become. Blind embossing from the back is also conceivable takes place against an impression cylinder covered with hard rubber, which therefore does not have to be changed per order. Conceivable is that the bottle labels are rubberized on the back or the Backworking take advantage for the intaglio procedure.
• p. The machining operations are advantageously carried out on the front and back in direct order, d. H. with a synchronous gripper takeover one-time alignment of the sheets in the system. So that is absolute minimal register accuracy between front and back given, independently of factors such as B. Speed and material properties. Nevertheless, the z. B. 5-fold assembly with processing stations in the high pile delivery it is possible to have identical processing modules in to integrate the standard Transferter modules of the standard sheetfed offset press before and / or between and / or after the printing units. With that almost endless finishing options the sheet is given in combination with printing or coatings.
• q. The arrangement of the modules in the high-pile delivery also enables an upstream pre- and / or intermediate and / or final dryer system.
• r. Through the use of hollow body shaft technology, e.g. sleeve technology and / or bend-compensated cylinder technology can the punch-scale delivery be constructed with minimal weight.

interchangeable Adapterhulb

The Invention relates to a device for finishing, for. B. punching and / or embossing of printed substrates according to the preamble of claim 26.

The invention relates to the prior art, as well as in EP 1 2837 66 B1 disclosed.

was standing Technology are tool parts that consist of solid tool rolls for the Use with large volumes Pads or tool plates for smaller ones Conditions exist which are held by means of magnetic cylinders and / or attached around the cylinder surface by means of clamping devices are. The expensive massive processing rollers are for very short runs uneconomical and therefore slide-in cartridges are provided, to be able to use both types of tool parts.

The Invention creates a new and improved technique, using several Molds of tool parts can be used with just one set of Processing rollers. The inventive solution consists of one sentence Pick-up cylinder, which can be mounted using an adapter with or without magnetic elements and interchangeable clamping elements for tool plates and / or solid tool shells and / or tool parts in the form of sleeves are suitable.

The The invention also creates a blowing and suction air system which the transport and disposal of cutouts and / or blanks allows.

detection system

The The invention relates to a device for refining, for. B. punching and / or embossing of printed substrates according to the preamble of claim 31.

The invention relates to the prior art, as well as in EP 1 283 766 B1 disclosed.

It machining cylinders are shown, the cut-outs and cuts temporarily in the punching contour in order to dispose of it later, or to be transported on a conveyor belt.

The Invention creates a new and improved method of using the tools to protect.

The Invention also creates a way to complete the punching process temporarily interrupt without interrupting the printing process got to.

sleeve technology

The The invention relates to a device for refining, for. B. punching and / or embossing of printed substrates according to the preamble of claim 34.

The invention relates to the prior art, as well as in EP 1 283 766 B1 disclosed.

It tool plates are shown, which are attached with magnets become.

If This means that male and female sheets have to be replaced high demands on precise assembly. By tensioning and the bending of the tool plates creates undesirable extensions of the sheets, which leads to inaccuracies in the register and damage to the Guide tool parts can.

The Invention creates a new and improved method through use of tool parts in the form of sleeves.

was standing technology are closed sleeves, who are not for are suitable for use in sheetfed offset presses because the protruding ones looper back sliding the sleeves sideways makes impossible.

The Invention creates a processing cylinder with a gripper that temporarily are lowerable. This means, that the grippers are positioned under the cylinder surface for assembly become. The pods are then positioned with their recesses in register (with With the help of register pins) and the grippers back into their operating position added.

Bending correction

The The invention relates to a device for refining, for. B. punching and / or embossing of printed substrates according to the preamble of claim 38.

The Invention relates to the prior art, as well as in patent No. 2876 by Austrian Patent office disclosed. This and similar bending compensated Rolling became the state of the art in gravure printing. These solutions according to the state of technology, however, are for the application on processing rollers is not suitable for e.g. B. punching, Shape, Grooves and grooves, because if there is no counterforce all around, that Cylinder system literally “in one Hole "falls when the counterforce of z. B. cutting fails. This leads to irregular depth when cutting and this state of the art is absolutely unsuitable.

The Invention creates a new and improved processing roller for e.g. B. Punching, embossing, creasing and grooves through the inventive solution of this bend-compensated Support cylinder with bearer rings with the other processing roller.

It can use either the male or female processing roller a bend-compensated construction. Also the Processing roller, which is provided with a gripper for sheet transport, can be provided with such a bend-compensated construction become.

The The invention also creates a bend-compensated impression cylinder with or without gripper for Sheet or web transport.

The invention thereby creates the possibility of optimally distributing the punching pressure over the width of the processing rollers in order to avoid premature wear on the outside. It also enables very slim processing rollers, as in EP 1 283 766 B1 described.

Stand offset plate

The The invention relates to a device for refining, for. B. punching and / or embossing of printed substrates according to the preamble of claim 43.

The invention relates to the prior art, as well as in EP 1 283 766 B1 disclosed.

shown are tool plates for z. B. cutting and embossing.

If a large part of the arch area are processed, these tools can be used cost-effectively.

going however, it is only a small motif for a smaller edition, then the cost of tools too significant.

The Invention creates a new and improved method to e.g. B. too Shape, in the z. B, small stamping elements, both in male and female form, pre-copied to a standard Offset printing plate can be attached. The pre-copied offset plates are used the big one The advantage of this is that the manual assembly on site is carried out very precisely can.

The Invention further creates an advantageous way that such plates with the standard (semi) automatic offset plate changing device can be positioned with which the setup very quickly and within the existing automation system the sheetfed offset press.

Hülsensleeves

The The invention relates to tool parts for finishing, e.g. B. punching and / or Shape of printed substrates according to the preamble of claim 50.

The invention relates to the prior art, as well as in EP 1 283 766 B1 disclosed.

It tool plates are shown, which are attached with magnets become. The tensioning and bending result in material extensions, which will lead to inaccuracies in male and female arrangements and so that the tool parts can be seriously damaged. costly Plate-changing devices are then announced.

The Invention creates a new and improved version of sleeve-shaped tool parts that normally cannot be used with sheetfed offset presses because of the supernatant Looper back. The inventive solution sees sleeve-shaped tool plates in front, which is not clamped, but laterally on a tool-carrying cylinder are pushed on and are provided by the gripper back Cutouts. This enables punching contours with maximum precision, which is what high-quality Packaging applications and for patrix and matrix compilations is particularly advantageous.

The The invention also provides a blowing and / or suction air system for push and hold the sleeves (Sleeves). The invention is superfluous also expensive (semi) automatic sheet changing systems, since changing from the side with a foldable side stand only little loss of time possible is.

Further Details about the advantageous effect of the invention can be seen from the following Descriptions, claims and drawings showing an embodiment the device according to the invention illustrate.

In the drawing shows:

1 Representation using the offline method.

2 Representation with inline method.

3 Representation with a movable roll-on roll-off arrangement with additional sheet alignment.

4 Representation of how 3 with a directly coupled roll-on-roll device and sheet switch.

5 Representation of how 4 , but with processing module, before and after delivery.

6 Representation of how 5 , but with a compact processing module.

7 Representation of how 6 , but with an extra extended high-pile delivery and processing module with double function, also as waste switch.

8th Representation of how 7 , but with processing module with changed running direction.

9 Representation of how 2 , but with an extended drying module and a processing module upstream of the printing units.

10 Representation of how 6 , but with an interposed delivery chain.

11 Representation of the processing modules with an enlarged exhaust hood.

12 Representation with two processing rollers in the Y configuration.

13 Representation of how 4 , but with single circumference impression cylinder and compact punching device.

14 shows a processing roller with adapter for holding tensioned sheets.

15 shows a processing roller with mounted solid tool shells.

16 shows a processing roller with adapter with magnetic elements.

17 shows a processing cylinder ( 1 ) / Impression cylinder ( 2 ) with protruding gripper backs, as well as state of the art.

18 shows a processing roller with thin-film sleeve-shaped tool part with gripper opening.

19 shows a processing roller with thick-film sleeve-shaped tool part with gripper opening.

20 shows a processing cylinder in a bend-compensated construction with impression cylinder.

1 shows a so-called OFFLINE finishing machine, with several stations arranged in a row to which a feeder ( 81 ), an attachment ( 82 ), two finishing stations ( 70 ) a high pile delivery ( 71 ) and a cutting display ( 72 ) belong. Also shown is a backside processing cash drawer ( 55 ), a chopper cassette insert ( 48 ) and a dryer ( 73 ). B shows the movability of this delivery system, with which the operator can set it up, e.g. B. the change of punching plates and the application of needles user-friendly and efficient allowed.

2 shows a so-called INLINE printing and finishing machine, with upstream dryer. The machine has in addition to the stations, as well as the machines in 1 shown, 2 printing unit stations ( 74 ) integrated. This bundling of processes enables end products such as blanks ( 23 ), e.g. B. folding box, over the cutting delivery ( 72 ) or semi-products, as in 3 shown, via the high pile delivery ( 71 ) can be interpreted.

3 shows a conventional sheet printing machine ( 77 ) with a movable, ie a so-called roll on - roll off - finishing machine ( 78 ), but completely without feeder ( 81 ). A synchronous conveyor belt ( 76 ) arranged that the substrate sheets ( 4 ) from the delivery chain ( 75 ) and register the system ( 82 ) to hand over. This new arrangement allows machines already installed and / or new machines to be retrofitted with e.g. B. a so-called. Electronic cardan shaft, without any adaptation to the standard printing machine.

Also would be conceivable a roll on roll off - configuration with printing presses, with an inventive arrangement, the Refinement station is coupled by means of a stop and go operation with z. B. a digital printing press, each in stop mode is aligned (not shown).

4 shows a machine configuration like 3 , but with a directly downstream finishing module ( 70 ) and an additional crossover ( 83 ).

5 shows a machine configuration like 4 , but with a finishing module 70 and 70 ' the delivery chain upstream and downstream, the cutting process in 70 ' takes place and the back pressure processing roller accordingly has a smooth surface that is not bound to the order.

6 shows a machine configuration like 5 , but with a finishing module ( 84 ) in a compact design, which is accordingly easier to move in the transverse or longitudinal direction. The top detail drawing shows the arrangement when using the standard chain high-pile delivery.

7 shows a machine configuration like 6 , but with an extra extended chain delivery. It is possible that the finishing module 84 can be positioned in the compact version below the delivery chain and thus it can also serve as an arc switch when operating the high-pile delivery by 85 takes the bow and to the pile 87 leads. The top detail drawing shows the positioning of the compact finishing modules ( 84 ) in operation.

8th is a schematic diagram of how 7 , but here the delivery is particularly extended, which means that the finishing module can be positioned firmly below the delivery chain. So when changing from high pile operation ( 71 ) for the relay display / 72 ) not to be moved. This is indicated by a changed direction of rotation from left to right in the finishing module ( 89 ) by means of an extra transfer drum ( 51 ) reached.

9 shows a machine configuration like 2 , but with an extended drying module upstream of the finishing module ( 90 ) and it shows a finishing module upstream of the printing unit ( 70 ).

10 shows a machine configuration like 6 , but with an extra interposed delivery chain and a compact finishing module 84 with an upstream transfer drum 51 ,

11 shows the two sensors ( 92 . 93 ) and the enlarged suction hood ( 94 ). Sensor ( 92 ) checks the cutting contours of the punched sheet for hanging cuts and activates the blowing air system inside the cylinder ( 11 ), so that these cuts can be made immediately via the enlarged suction hood ( 94 ) are disposed of. The suction hood ( 94 ) is dimensioned accordingly in order to dispose of cut-outs during production and, in the event of a fault, also of blanks.

Sensor ( 92 ) checks after the disposal process whether cut-outs and / or blanks have been removed and if not, it activates the processing cylinder ( 11 ) in the down position and activates the crossover ( 83 ) in which the transfer drum ( 39 ) do not attach the sheet to the vacuum belt ( 44 ) from the chopper, but only to the conveyor belt of the crossover ( 83 ) releases.

It would be conceivable if the training and / or Cutting after the second turn is not disposed of, so that the machine is then stopped automatically to avoid damage to the tools.

12 shows a finishing module with two processing rollers ( 1 . 11 ) in the Y configuration. The roller ( 1 ) are cut and roller 11 , e.g. B. grooved. The counter pressure roller 2 serves as a common counter-pressure roller. The gap distance ( 95 ) can be kept for cutting if the gap distance ( 96 ) for z. B. Grooves via the micro adjustment ( 54 ) is adjusted.

13 shows a schematic printing machine, such as 4 , but with pre- ( 102 ) and subordinate ( 101 ) Machining modules with single circumferential cylinders. The upstream station ( 102 ) is designed for holding sleeve-shaped tool parts. Upstream of the module ( 103 ) is a double-sized impression cylinder ( 2 ) with rear processing roller ( 98 ). A circular knife holder ( 100 ), and suction device for cutouts ( 94 ) and ( 97 ). The subordinate station ( 101 ) is a punch module, which is constructed with hollow body technology and with a single circumference counter pressure cylinder 2 ) for the lowest possible weight ratios. The choppers, as well as in 4 With ( 48 ) is set up in this configuration next to the machine and via hoses on the suction device ( 94 ) connected. The sample sheets could be in the position ( 99 ) can be removed from the side. The straight chain delivery is with ( 100 ).

14 shows a receiving cylinder ( 105 ) with adapter half-shell ( 108 ). The blowing and / or suction air system ( 116 ) allows blowing on and / or blowing off cutouts and / or blanks. The jig ( 117 ) can be designed for tensioning sheets in various forms, for processing arches or webs.

15 shows a receiving cylinder ( 105 ), how 14 , with solid tool bowl ( 115 ).

16 shows a receiving cylinder ( 105 ), how 14 , with adapter shells with magnets ( 114 ).

17 shows a processing roller ( 1 ) with clamping device ( 117 for tool sheets ( 107 ). In the processing roller ( 2 ) is a gripper ( 118 ) added for sheet transport. It also shows the protruding back of the gripper ( 118 ) and the state of the art. The grippers are designed to be lowerable, as in the prior art and in 9 to 13 in DE 103 12 870 A1 displayed.

18 shows a receiving cylinder ( 105 ) with blowing and / or suction air system ( 116 ), designed around the tool sheet sleeves ( 121 ) to postpone and hold. The axis ( 119 ) represents an inner axis of the bend-compensated construction. The gripper recess ( 120 ) allows the grippers to function ( 118 ) with protruding gripper backs.

19 shows a receiving cylinder ( 105 ), but with thick tube tool sleeve ( 123 ).

20 shows a processing cylinder in a so-called. Bending-compensated construction. The receiving cylinder ( 105 ) is for holding adapter half shells ( 108 ) designed (with or without blowing and / or suction air) so that it is suitable for holding metal sheets and / or solid tool bodies.

The P1 is to be regarded as a normal contact force, the P2 as a bending compensation force and the P3 as a counter-bending force in order to achieve a uniform processing pressure across the width of the roller. The bearer rings ( 110 ) allow stable concentricity despite uneven cutting load due to interrupted cutting contours. A position without contact is demonstrative ( 113 ) added, as well as state of the art.

1

processing roller

2

Back-pressure processing roller with double circumference

3

working gap

4

Arched substrate

5

tool parts punch

6

tool parts die

7

grab

8th

Back-pressure processing roller with individual scope

9

9 clock position

10

10 O `clock position

11

processing roller in 10 o'clock position

12

12 o'clock position

13

Slide rails punching sheet

14

air duct

15

deflecting

16

Delivery conveyor with suction holes (perforated)

16a

Suction holes - open

16b

Suction holes - closed

17

vacuum box

18

first Moment vacuum handle

19

Minimum length = distance 3 - 18

20

spread angle

21

filling

22

Use

23

blanks

24

sectional contour

25

White gripper edge

26

Waste clippings

27

waste grid

28

Outer deflection rollers conveyor belt

29

Cut length

30

exhaust hood

31

blowing air

32

suction / Vacuum

33

Delivery - transport rollers

34

vertical display

35

Disposal moment - excerpts ( 11 )

36

separating or spreading moment

37

needles

38

ejection flap

39

Ruslagetrommel

40

grab closed

41

grab open

42

grab stop

43

scraper / Scraper

44

Disposal vacuum belt

45

twice lifting device

46

chopping

47

Waste pipe

48

chopper cassette insertion

49

guide rails

50

backs processing rollers

51

Transfer cylinder / Transfer drum

52

On- / Lifting device

53

Pneumatics

54

micro adjustment of the working gap

55

Processing cassette insertion

56

tilt adjustment

57

Film unwinding

58

Folienaufrollung

59

real creasing

60

Loggerhead creasing

61

full cut

62

half-section

63

blind embossing

64

foil stamping

65

silhouette

66

donate

67

Tape transfer

68

bring

69

coating

70

finishing module

71

High pile delivery with delivery chain

72

cutting display

73

dryer

74

printing units

75

Delivery chain system

76

Synchronous conveyor belt

77

conventional Sheetfed

78

roll on -Roll off - finishing station

79

interrupted Punching contour for die-cut sheet

80

storage moment

81

investor

82

investment

83

Bogenweiche

84

finishing module in a compact design

85

Arch acquisition

86

filing the crossover

87

high pile of bow

88

stack of end products or cuts

89

finishing module running from left to right

90

Extended drying modules

91

extra intermediate delivery chain

92

sensors upstream

93

sensors downstream

94

enlarged suction hood

95

gap distance to cut

96

gap distance z. B. for grooving

97

suction cutouts

98

backs processing

99

side withdrawal sample sheets

100

straight chain delivery

101

punching device with compact delivery

execution

102

embossing module for receiving sleeves in single circumference

103

circular blade for longitudinal cutting

104

105

receiving cylinder

106

indented bearings

107

tool sheet

108

Adapter shells

109

camp

110

Schmitz ring

111

Schmitz ring contact

112

free line

113

without Contact

114

adapter trays with magnets

115

Solid tool tray

116

Wind and / or suction air system

117

clamping elements for sheets for bow application

118

grab with protruding looper back

119

axis

120

gripper recess

121

Tool sheet sleeves

122

REC tab

123

Thick pipe tool sleeve

X

lateral shift

Y

rotatable adjustment

P1

contact force

P2

Bending compensation force

P3

Against bending force

Claims (60)

Device for finishing offline or inline editing, e.g. B. cutting, punching, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet-like substrates ( 38 ), by means of a rotation process in which the substrate ( 38 ) in the feed direction (A) between two rotating processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing and a multiple delivery is arranged downstream, characterized in that the cutting scale delivery can be combined with a conventional chain high-pile delivery. Device according to claim 1, characterized in that a sheet pile delivery below the cutting scale delivery is arranged. Device according to at least one of the preceding Expectations characterized in that the processing of sheaths and Grooves and / or grooves and / or embossing in two processing modules takes place, which are upstream and downstream of the delivery chain. Device according to at least one of the preceding Expectations characterized in that the processing before and after printing and / or Coating takes place. Device according to at least one of the preceding Expectations characterized in that the editing between printing and / or coating takes place. Device according to at least one of the preceding Expectations characterized in that it is an arch switch for non-punched Has bow. Device according to at least one of the preceding Expectations characterized in that at least one processing roller with Detection and control technology is protected by means of z. B. suction and / or blowing air and / or moving down. Device according to at least one of the preceding Expectations characterized in that the gap distance of the processing stations is independent of can be adjusted quickly. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers while production temporarily can be moved in a down position. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers a so-called bending press construction having. Device according to at least one of the preceding Expectations characterized in that at least the processing roller in the 9 o'clock position can be moved in the 12 o'clock direction. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers via compressed air can blow off complete blanks. Device according to at least one of the preceding Expectations characterized in that it has at least one suction hood, which is not only suitable for the disposal of cutouts, but also of complete cuts. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers is suitable for the inclusion of machining sleeves. (Sleeves) Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers has a circumferential register adjustment. Device according to at least one of the preceding Expectations characterized in that there are interchangeable processing rollers has, with which processing of solid-state cylinders and / or tool sheets possible is. Device according to at least one of the preceding Expectations characterized in that the back pressure processing roller below and arranged in connection to the delivery chain of the high-pile delivery is. Device according to at least one of the preceding Expectations characterized in that it is associated with a sheet removal device from completely not punched sheets for further quality inspection, e.g. the print quality. Device according to at least one of the preceding Expectations characterized in that it is an arc switch or stacking device from not processed sheets, with which these sheets later in one further machine run can still be processed. Device according to at least one of the preceding Expectations characterized in that it has a circular knife holder, for z. B. perforation, edge and / or partial cut. Device according to at least one of the preceding Expectations characterized in that it has a device for rear side processing, without having to turn the bow, e.g. B. for blind embossing or for the Intaglio process. Device according to at least one of the before forthcoming claims, characterized in that devices for (semi) automatic sheet change are assigned. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers has a hollow body structure for weight reduction. Device according to at least one of the preceding Expectations characterized in that there is a chain delivery transport for die-cut Arch that is as possible is loop-free or straight. Device according to at least one of the preceding Expectations characterized in that it is a shaped cutting display for transportation and the stacking of not very stable blanks. Device for finishing offline or inline processing, e.g. cutting, punching, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet-like or sheet-like substrates, by means of a rotation process in which the substrate in Feed direction (A) between two rotating processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that at least one of the processing rollers ( 1 . 2 ), or receiving cylinder has interchangeable adapter tool half-shells for receiving tool parts. Device according to claim 26, characterized in that these adapter half-shells have blowing and / or suction air systems. Device according to at least one of the preceding Expectations characterized in that this adapter half-shells has magnetic segments. Device according to at least one of the preceding claims, characterized in that at least one of the processing rollers ( 1 . 2 ) has interchangeable clamping elements for tool plates, e.g. B. for the sheet-processing machines or for the web-processing machines. Device according to at least one of the preceding Expectations characterized in that the adapter half-shells for receiving tool parts in the form of tool sheets and / or tool sleeves and / or has fixed tool elements. Device for finishing offline or inline editing, e.g. B. cutting, stamping, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet or sheet-shaped substrates, by means of a rotation process in which the substrate in the feed direction (A) between two rotating Processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that at least one of the processing rollers ( 1 . 2 ) is checked and protected with detection and control technology. Apparatus according to claim 31, characterized in that at least one of the processing rollers ( 1 . 2 ) Have suction and / or blowing air systems, not only for the disposal of cutouts, but also for cuts. Device according to at least one of the preceding claims, characterized in that at least one of the processing rollers ( 1 . 2 ) can be temporarily moved to a down position. Device for finishing offline or inline editing, e.g. B. cutting, punching, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet-like substrates, by means of a rotation process in which the substrate ( 38 ) in the feed direction (A) between two rotating processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, with at least one of the processing rollers ( 1 . 2 ) has at least one gripper for transporting arcuate substrates, characterized in that both processing rollers are suitable for receiving tool parts in the form of interchangeable sleeves. Apparatus according to claim 34, characterized in that at least one of the processing rollers, with at least one Gripper, has a retractable gripper design, so that the sleeve laterally can be postponed. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers Has blowing and / or suction air systems. Device according to at least one of the preceding claims, characterized in that at least one bearing plate can be removed, for lateral exchange of the tool sleeves. Device for finishing offline or inline editing, e.g. B. cutting, punching, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet or sheet-shaped substrates, by means of a rotation process in which the substrate in the feed direction (A) between two rotating Processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that at least one of the processing rollers ( 1 . 2 ) has a so-called bending-compensated construction or execution. Device according to claim 38, characterized in that the two processing rollers ( 1 . 2 ) have so-called hardened bearer rings. Device according to at least one of the preceding claims, characterized in that at least one of the processing rollers ( 1 . 2 ) Has blowing and / or suction air systems. Device according to at least one of the preceding Expectations characterized in that at least one of the processing rollers at least one gripper for has the transport of substrate sheets. Device according to at least one of the preceding claims, characterized in that at least one of the processing rollers ( 1 . 2 ) has at least one traction roller or traction roller for the transport of substrate webs, or is arranged upstream or downstream. Tool plates for finishing offline or inline processing, e.g. B. cutting, punching, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet or sheet-shaped substrates, by means of a rotation process in which the substrate in the feed direction (A) between two rotating Processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that standard offset printing plates are used as tool carriers. Device according to claim 43, characterized in that the offset plate is pre-copied like a standard offset printing plate is for register-based assembly of the tool parts. Device according to at least one of the preceding Expectations characterized in that it strips for semi-automatic Exhibits change. Device according to at least one of the preceding Expectations characterized in that it has a deformable layer. Device according to at least one of the preceding Expectations characterized in that there is a deformable layer of plastic and / or Has metal. Device according to at least one of the preceding Expectations characterized in that it is used to hold sub-tools are prepared. Device according to at least one of the preceding Expectations characterized in that it enables the disposal of cutouts by means of Suction and / or blowing air and / or waste skewers. Tool parts for finishing offline or inline processing, e.g. B. cutting, punching, embossing, foil transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like sheet-like substrates, by means of a rotation process in which the substrate in the feed direction (A) between two rotating processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that at least one of the rotating tool parts has a sleeve shape. Device according to claim 50, characterized in that that the sleeve-shaped tool parts (Sleeves) has a recess that receives the protruding gripper back. Device according to at least one of the preceding Expectations characterized in that the sleeve-shaped tool parts are interchangeable are stored. Device according to at least one of the preceding Expectations characterized in that the sleeve-shaped tool parts a single or have a multilayer structure. Device according to at least one of the preceding Expectations characterized in that the sleeve-shaped tool parts register systems exhibit. Device according to at least one of the preceding claims, characterized in that the tool parts for disposal elements of cutouts. Device according to at least one of the preceding Expectations characterized in that the punched scale delivery for blanks or end products and the high pile sheet delivery for complete sheets can be used as semi-products at the same time and can be operated optionally per bow cycle. Device according to at least one of the preceding Expectations characterized in that the arch chain delivery with less than ninety degrees a delivery or transfer drum or roller or Cylinder is wrapped. Device according to at least one of the preceding Expectations characterized in that the punching module with or without a flake delivery is mounted displaceably, e.g. B. laterally and / or horizontally and / or vertical and / or axial. Device according to at least one of the preceding Expectations characterized in that the punch module on a new order to be set up while the sheetfed offset press produces and designs with the high pile delivery. Device according to at least one of the preceding Expectations characterized in that during of the operation of the punch scale delivery complete single sheets Quality control can be taken from the high-pile sheet display as a sample sheet.