DE10356405A1 - Apparatus for refining in line or off line treatment of curved substrates from a stack whereby those substrates which have become less stable due to the treatment are transported away - Google Patents

Abstract

The apparatus processes the substrate (8) using a rotation process in which the substrate can be pushed in an advancing direction between two rotating rollers (4,12). As the substrate passes through the tool in the gap between the rollers it is treated. One of the rollers has a grip (27) for transporting the curved substrate. Substrates which have lost their stability or become less stable during the treatment are transported away from the roller by a transport mechanism at an angle of less than 60 degrees.

Description

Of the Use of the latest materials in the field of printing and finishing technology is trendy. It meets the aspiration of product designers common Commodities to give an individual appearance, such. B. the most diverse unusual gloss and mirror effects.

interesting Possible combinations of different Finishing styles with high-quality materials that free creativity Giving space, stand for today the finishing of high quality printed matter. Especially in the sensitive Area of health, wellness and beauty care has product featuring a decisive effect on consumers.

The The invention relates to a finishing device, integrated into a web-processing or web printing machine with several stations arranged in a row, to which at least a roll handling and at a web press with at least a printing unit, at least one finishing device and at least belong to a boom, it being between at least one station or a printing unit and gives the boom a common rail transport.

PRIOR ART / PRIOR ART

The invention is also based on a prior art, as from US 4,306,475 , Stefanic is known, ie a stop and go-stroke device for punching and cutting process within a web machine. Here, blanks and waste parts are designed in an uncontrolled manner, which is only suitable for low production speeds, as is usual with a lifting punch.

Reference is also made to the prior art as shown, e.g. In 1 US 4,517,873 / Wilson and 1 US 5,388,490 / Buck. The working gap is in the 12 o'clock position, just above the lower counterpressure machining roller, ie in the transition from the right to the left upper quadrant.

Specifically for further analysis of the prior art has been 1 included in this application.

The arrangement of the upper processing roller ( 1 ) in the 12 o'clock position ( 12 ), as with the US 4,517,873 / Wilson and like the US 5,388,490 / Buck and the horizontal downstream delivery conveyor ( 16 ) in the approx. 9 o'clock position ( 9 ) requires a relatively large distance from the working gap ( 3 ), to the vacuum belt ( 16 ), ie until the moment ( 18 ) that open suction holes ( 16a ) from the delivery conveyor belt ( 16 ) the blank ( 23 ) and continue to transport, as in the US 4,306,475 / Stefanic.

The minimum format ( 19 ) of the blank ( 23 ) is accordingly relatively large (in this example lt. 1 260 mm), which in itself means a very big disadvantage, since it is z. B. many small carton, z. B. in the pharmaceutical packaging.

An even more significant disadvantage of this arrangement is the fact that for the blanks a relatively long unguided path (FIG. 19 ) between the working gap ( 3 ) and the suction on the vacuum belt ( 18 ) arises, as with the US 4,306,475 / Stefanic. The existing compressed air ( 31 ) are not used in the upper processing roller or only to a very limited extent in order to make the blank ( 23 ) from the cutting contour ( 24 ) of the punching sheet, without the associated disadvantage of inaccurate positioning on the delivery conveyor belt ( 16 ) to accept or risk.

For cartonboard production, multi-use printing forms are required for reasons of efficiency, with several benefits ( 22 ) are produced next to each other, see 2 , These multiple benefits must then be stacked at the same time, ie it is of eminent importance that the benefits are regularly displayed on the delivery conveyor ( 16 ) to automatically stack properly in the downstream stacker (not shown).

The blanks ( 23 ) (or good parts), the excerpts ( 26 ) (or waste parts), as well as the waste grid ( 27 ) must be designed and disposed of in a controlled manner at high speeds.

was standing the technique is also the machine, as well as in US 2001 / 0010183A / Kane shown.

This machine is intended for web-shaped substrates, as in 2 ( 58 ) and requires an additional transfer cylinder ( 66 ).

The 1/2 wrap of the male, machining roller ( 58 ) in the U.S. application limits substrate flexibility to relatively small and flexible substrates such as labels. This wrapping does not allow the processing of substrates such as cardboard or plastics, and z. B. used for folding carton production. The separation works with the use of rubber materials and vacuum systems and is therefore labor-intensive, because for each form these must be re-introduced. The blanks are not stored directly but indirectly via the transfer cylinder ( 66 ). This additional Handover is, of course, also associated with the additional risk of inaccurate positioning when depositing.

The Delivery conveyor is product-related and labor-intensive in the change of form.

The disposal upwards is limited to a waste matrix web and the disposal via needles and scrapers of waste cutouts ( 20 ), as specified, not provided in the folding carton production.

It There is no blast air system available, or possible to the Goodteil-blanks with stronger Remove blown air safely from the cut contour.

Further The prior art is that a processing roller as a magnetic cylinder or as a carrier roll with a clamping device for clamping clamping plates and / or Tensioning films is formed.

THE INVENTION

The invention provides with the subject matter of the new claim that the upper processing roller ( 11 ) in about 10 o'clock position ( 10 ), see 4 , with a delivery conveyor belt ( 16 ) in the approx. 9 o'clock position.

In order to gets the upper processing roller according to the invention 5 functions, she processes or refines, separates or breaks, transports the Cutting and / or cutting from the working gap, positioned on the delivery conveyor belt and thereby ensures the removal of the cut part from the punching contour.

From the detail view in 4A It can be clearly seen that the blank ( 23 ) with a length ( 29 ) of only 37 mm precisely on the conveyor belt ( 16 ) is positioned while compressed air from the channel ( 31 ) the blank already on the vacuum conveyor belt ( 16 ) and the air duct ( 32 ) keeps the blank at the same time with vacuum.

These enables inventive performance it, blanks with very small formats, which is a very regular and require particularly accurate positioning, even in several benefits next to each other, thus also easily interpret that they automatically can be stacked.

In the prior art, z. B. lt. 1 arises when punching or cutting out and cutouts from sheet-like substrates, especially for stamped sheets with low profile height, often the problem that the cut or cut jammed in the stamped sheet and can not be removed safely, which quickly damage the punching sheet and possibly also the carrier tool has the consequence. If z. B. at 2 to 3 revolutions of the inlet or cutout jammed, the tool can be useless by the stack effect.

The direct positioning without intermediate vacuum roller with only a slight wrap of about 1/5 of the processing roller ( 11 ), allows large and small formats with maximum substrate flexibility.

One known tool to dispose of the waste safely are Rubber strips that often do not turn out to be strong enough. The introduction of rubber strips or the like also requires appropriate skill and has a considerable amount of time entails the production machine stands, or can not produce.

Another significant innovative achievement of this 10 o'clock arrangement of the machining roller ( 11 ) and the downstream delivery conveyor belt ( 16 ) in about 9 o'clock position is that the blanks ( 23 ) on the delivery conveyor ( 16 ) can be rolled or stored, wherein temporarily a relatively high air pressure can be applied to avoid the jamming of the cut or cut in the blanking sheet to thereby obtain an accurate positioning, since the blanks can be held at the same time in part by the vacuum , This eliminates the time-consuming work with rubber strips.

Another inventive aspect of this 10 o'clock arrangement lt. 4 is that the spread angle ( 20 ) which is needed for the separation, or breaking out of waste and good part is about 1/3 greater than in the prior art lt. 1 (28 versus 20 degrees).

A new feature is the configuration with multiple displays, whereby one or both displays can be moved. Setting up the machine, z. B. sticking of needles on the counter-pressure working roll, or the change of tools, is thus much easier and shortened in time, see 12 ,

The cutting delivery is used to lay out z. B. packaging blanks, as seen from 2 , and, alternatively, for laying out arcuate substrates, such as 3 , In addition, the display can be used to z. B. Akzidenz, sheet with several blanks, which are not completely stamped, ie only pressed are interpreted.

The cutting delivery is for a particularly advantageous function in the inclination and in the Ge speed adjustable, for use separation or for flaking.

Known In web presses are turning systems with or without drive for printing on the Schön- and reverse side (recto verso), z. B. turnstiles with air cushioning systems. These systems are elaborate, make the machine by their fixed Position inflexible and lengthen the machine. In addition, the register-accurate web guide is through the air cushion (Wendepasser) extremely difficult, causing inaccuracies leads and that Air cushion does not allow intermittent run of the paper web. It also limits the material flexibility in the thickness of the substrate, as well as the Production speed.

New in the web processing for finishing or further processing is an innovative arrangement of the processing rollers, see 8th so that the webs can be processed in perfecting, without the web must be turned over an air cushion. It is also advantageous that this device is inexpensive and space-saving. This process is performed by (optionally) reversing the direction of travel of the first processing station, which allows more accurate registration tolerances and saves additional processing facilities. In addition, both counter-pressure working rollers, including the associated upper processing roller, are driven by a gearbox or motor in order to avoid tolerances from the drive of 2 gearboxes / motors. The reversal of the direction of rotation can also be switched off so that both processing stations for the front side machining can be used optionally. This arrangement also allows an intermittent run of the paper web, z. B. in combination with digital printing machines.

For machines with this refining device, it is particularly important to reduce the start-up waste that the barrel can first be adjusted without the use of tools. The required lifting / lifting mechanism is in 9 shown. The micro-adjustment of the working gap is shown in this figure. This is necessary to compensate for wear or z. B. to realize only a half-section of self-adhesive labels.

The carrier web will then match the stamped labels as required and Customer request rolled up again at the exit of the machine, in sheet cut or zig-zag folded.

Known are systems for machines that print web-like substrates and edit a matrix / waste grid of z. As paper, cardboard or Dispose of self-adhesive material continuously, with disposal systems, like shredders, outside the machine, which reduces the risk of blockages u. a. static electricity brings with it.

New is an integrated in the machine shredder device, the waste grid ( 27 ) and / or the waste particles spilled on the waste needles, see 8th ,

Systems are known within a machine for sheet-like substrates, the scrap parts, which are held by needles, by means of scrapers ( 43 ), see 9 ,

New are scraper systems ( 43 ), which has a skew of the needles according to the tilt of the subject via a lifting system ( 45 ) follow.

Known punching devices, such as US 4,517,871 / Wilson and US 5,388,490 / Buck, for processing of printed substrates are formed as a web-processing machine, wherein the processing roller has its own counter-pressure processing roller. The disadvantage of this machine design is that a modular module is needed for each machining and due to different web tension conditions, this rail connection between 2 stations is associated with the risk of register shifts. Additional modular modules are associated with considerable costs. The invention is concerned with the problem of designing a device which is as cost-effective as possible, with several interchangeable machining operations being made possible in a modular module. The machine should also have minimal space and ergonomic features.

A additional The object of the invention is a multiple processing technology developing an equally high register accuracy, as in the printing of securities, or packaging of valuable Products is required. It should be ensured that once adjusted registers from multiple processing over long Maturities unchanged preserved.

Advantageous if one of the processing rollers has a circumferential and / or lateral and / or diagonal register system.

Just so that can be the extra multiple processing or finishing the counterfeiting of Make securities and packaging more difficult.

Another inventive achievement relates to the operation for multiple processing and / or finishing, with a patrice with several matrices or a matrix with several patricks works together. This is made possible by the fact that two format-bound processing rollers of different circumference and three format-bound processing rollers of the same extent cooperate.

On This inventive way is guaranteed that once adjusted registers over long run times with an extremely high register accuracy unchanged stays with changed Production speed. It can It combines different applications and / or different shapes become.

In order to can be z. B. continuous engraving lines (Guilloche) without gaps Emboss with different color foils in the so-called "iris print".

In order to could z. B. cutting and / or punching contours, not in a male and / or die can be produced with high-quality register accuracy hardly ever to be produced with 2 edits in a row are realizing.

In order to could z. B. continuous fine engraving lines in several layers of Sheets are precisely stacked to be printed.

In order to could z. B. shared microchips or holograms or engraving lines to each other be positioned with or without overlap.

Around the fake could complicate matters further These applications not only on the front, but also in combination can be used in a single pass on the front and back. Advantageously suitable for clearly recognizable, clearly readable effects and / or simple electronic detection.

at Use of multiple refinement levels would be an unlimited interchangeability the finishing systems desired among themselves.

Another aspect of this inventive arrangement is that a plurality of interchangeable processing rollers for a plurality of combined methods can be arranged in a kind of satellite arrangement, in combination with back processing, see 10 ,

• 1. Schneiden, Stanzen und Perforieren, wobei die obere Bearbeitungswalze ausgerüstet sein kann als – voller Magnetzylinder oder Trägerzylinder mit Magnetsegmenten zur Aufnahme von Magnetblechen – voller Werkzeugzylinder für höheren Auflagenbereich, wobei die untere Bearbeitungswalze ausgerüstet sein kann als – Oberflächengehärteten Ambosszylinder oder – mit einem darauf befestigten gehärteten Blech
• 2. Prägen oder Rillen, Nuten, wobei die obere Bearbeitungswalze ausgerüstet sein kann als – voller Magnetzylinder oder Trägerzylinder mit Magnetsegmenten zur Aufnahme von Magnetbleche oder mit Werkzeugsegmenten wobei die untere Bearbeitungswalze ausgerüstet sein kann als – Oberflächengehärteten Ambosszylinder oder mit gehärteten Blech, oder Blech mit Hartgummi für eine sog. unechte Rille oder als Trägerzylinder mit Werkzeugsegmenten für sog. echte Rille
• 3. Loch-Stanzen mit Patrize und Matrize, wobei die obere Bearbeitungswalze ausgerüstet sein kann als – Trägerzylinder mit Werkzeugaufnahmen für die Patrizen und die untere Bearbeitungswalze ausgerüstet sein kann als – Trägerzylinder mit Matrizenaufnahme und Abfallentsorgung.
• 4. Hotfoil oder Hologramm aufbringen, wobei die obere Bearbeitungswalze ausgerüstet sein kann als – Rotor mit Prägeelementen (beheizt) oder als Trägerzylinder mit Prägeelementen (beheizt) mit Folien oder Foliensparsteuerung. wobei die untere Bearbeitungswalze ausgerüstet sein kann als – Blech mit Gummibezug oder als Blech mit Prägesegmenten
• 5. Spenden an Vorder- und Rückseite, d. h. nur einen Teil von einer Rolle abschneiden und aufbringen, z. B. Fensteraufkleben mit einer glatten oberen und unteren Bearbeitungswalze.
• 6. Hot-Tape-Transfer an Vorder- oder Rückseite, wobei die Gegendruckbearbeitungswalze eine glatte Oberfläche hat.
• 7. Beschichtung, z. B. für Lack- oder Leimauftrag von z. B. „Pressure Sensitive Leim" an Vorder- und/oder Rückseite mit Inkjet oder Flexoverfahren, z. B. mit Duftstoffen oder Gold- bzw. Glitzerpigmenten.
• 8. Laserbearbeitungen für Schneiden, Stanzen, Perforieren, Lochstanzen und/oder Rillen.

What is new in this machine concept is the arrangement of the processing rollers or tools and displays, which permits the following applications, individually or in combination:

• 1. Cutting, punching and perforating, wherein the upper processing roller may be equipped as - full magnetic cylinder or carrier cylinder with magnetic segments for receiving magnetic plates - full tool cylinder for higher circulation area, wherein the lower processing roller can be equipped as - surface hardened anvil cylinder or - with one on it fastened hardened sheet metal
• 2. embossing or grooving, grooves, wherein the upper processing roller can be equipped as - full magnetic cylinder or carrier cylinder with magnetic segments for receiving magnetic plates or with tool segments wherein the lower processing roller can be equipped as - surface hardened anvil cylinder or hardened sheet, or sheet with hard rubber for a so-called spurious groove or as a carrier cylinder with tool segments for so-called real groove
• 3. hole punching with male and female, wherein the upper processing roller can be equipped as - carrier cylinder can be equipped with tool holders for the male and the lower processing roller as - carrier cylinder with Matrizenaufnahme and waste disposal.
• 4. Apply hotfoil or hologram, wherein the upper processing roller can be equipped as - Rotor with embossing elements (heated) or as a carrier cylinder with embossing elements (heated) with films or Foliensparsteuerung. wherein the lower processing roller may be equipped as - sheet with rubber cover or as sheet metal with embossed segments
• 5. donations on front and back, ie cut off only part of a roll and apply, for. B. window gluing with a smooth upper and lower processing roller.
• 6. Hot tape transfer on the front or back, with the counter-pressure working roller having a smooth surface.
• 7. coating, z. B. for paint or glue application of z. B. "Pressure Sensitive Glue" on the front and / or back with inkjet or Flexoverfahren, eg., With perfumes or gold or glitter pigments.
• 8. Laser processing for cutting, punching, perforating, punching and / or grooving.

The multiple further processing is carried out very precisely by the inventive common counter-pressure machining roller, with very precise tolerances (of eminent importance, for example in the case of holograms) and cost-effective, since a multiple processing option is given for front and back in just one machine module.

Further Details about the advantageous effect of the invention will become apparent from the following Descriptions, claims and drawings showing an embodiment the inventive Illustrate device.

Drawings / DRAWINGS

1 Representation according to the prior art

2 Presentation substrate sheet with blanks at six width benefits by 3 blanks in the direction of travel

3 Presentation substrate sheet with cutouts in three uses

4 Presentation of the 10 o'clock position and 4a illustration with detailed drawing

5 Representation of a 10 and 12 o'clock position

6 Presentation with detail disposal and 6a illustration with detail drawing

7 Presentation with garbage needles

8th Presentation with shredder

9 Presentation with backside processing

10 Presentation with combination method

11 Representation with arrangement of processing rollers

12 Display with offline method

13 Presentation with inline method

14 Presentation with the inventive device

DETAILLED DESCRIPTION / DETAILED DESCRIPTION

1 shows as a reference point the prior art, wherein the substrate web ( 38 ) by means of a rotation process on the substrate ( 38 ) in the feed direction (A) between two rotating machining rollers ( 1 + 2 ) and when passing through in the working gap ( 3 ) effective tool parts ( 5 + 6 ) undergoes its processing and the processing roller ( 1 ) in the 12 o'clock position ( 12 ) is arranged.

The perforated delivery conveyor ( 16 ) wraps around the deflection roller ( 15 ) and the vacuum box ( 17 ). This device is arranged horizontally and provides a minimum substrate length ( 19 ) at these ratios of eg 240 mm. The guide roller is designed in relation to the working width to minimum diameter and at a minimum distance to the counter-pressure working roller ( 2 ) arranged.

The inevitable free distance ( 18 ) between the working gap ( 3 ) from the counter-pressure working roll ( 2 ) and the delivery conveyor belt ( 16 ) with open suction holes ( 16a ) has a filler ( 21 ) in support of the blank ( 23 ) without the blank being guided or transported.

The existing in the upper processing roller suction ( 32 ) and blown air ( 31 ) can not be used very or very limited, since the blanks at this transition to the delivery conveyor belt ( 16 ) are unguided.

2 shows an already cut sheet-shaped substrate ( 4 ) with six benefits ( 22 ) next to each other. In total, there are eighteen blanks ( 23 ) collected on this sheet, which with sectional contour ( 24 ) get cut.

The non-printing zone ( 25 ) is specified by the printing method. Inside the sheet, the waste cutouts ( 26 ) and it remains the waste grid ( 27 ), both of which must be disposed of. For the transcription of the terms is after 3 directed.

3 shows an already cut sheet-shaped substrate ( 4 ) with three benefits ( 23 ) and three waste incisions ( 26 ).
Terms: The Print Media Handbook, pp. 827 + 828 (ISBN Nos. 3-540-66941-8) states: "In contrast to cutting, post-press cutting involves the splitting of materials in a divergent line from the straight line. Preferably, it is thought of the production of cut outs and blanks with self-contained boundary lines, but in some cases, open cuts are realized by punching, z. B. the rounding of corners in book blocks, playing cards u. Ä., And the register punching (stage register, Griffregister u. Ä.). Also perforations with which material is removed are punching operations ".
"When punching excerpts ( 26 ), the outer shape of the part and final product is retained. This Process serves for the preparation of processing and utilization points (process sections), which are eg. B. tear lines, handle holes and viewing window). The punched out material is waste. "
"When punching blanks ( 23 ), the part or end product is given its external geometric shape (eg labels, beer mats, playing cards, joke articles, blanks for folding cartons and other packaging materials, registers). The garbage is outside. "

If several blanks are made from a sheet, thereby also punched waste cutouts, inside the bow, z. As in cartons, as shown in 2 ,

4 shows the inventive arrangement of the processing roller ( 11 ) in about 10 o'clock position ( 10 ) and the directly downstream delivery conveyor belt ( 16 ) in about 9 o'clock position ( 9 ). It is the minimum distance from the guide roller to the counter-pressure working roller ( 2 ) and the spread angle ( 20 ) of eg 28 degrees. In detail drawing 4A on an enlarged scale 25: 1 the deposit torque ( 80 ) represented by blank ( 23 ) with a length ( 29 ) of eg 37 mm. The cut ( 23 ) is held by vacuum from the working gap ( 3 ) and immediately after about 1/5 looping on the delivery conveyor belt ( 16 ) with open suction holes ( 16a ), whereby the blank ( 23 ) still over the channel ( 14 ) with suction air ( 32 ) is held in its exact position, the front can already with blown air ( 31 ) from the cutting contour ( 24 ) and at the same time precisely on the form-free delivery conveyor ( 16 ) with open suction holes ( 16a ), which by means of vacuum box ( 17 ) is applied with vacuum transferred. This inventive slight looping and direct transfer allow a large substrate flexibility, ie it can be processed paper, cardboard, plastics with small and large formats. This is also conceivable for special applications in which form or format-bound delivery belts are used.

The spread angle in 4 is about 1/3 larger than given in the prior art, lt. 1 , and thus improves the Ausbrechfähigkeit which for separating waste and good parts directly after the working gap ( 3 ) is required.

5 shows a possible arrangement with two processing rollers ( 1 + 11 ) in the approx. 12 o'clock position ( 12 ) and about 10 o'clock position ( 10 ), both with extraction hood ( 30 ). The processing roller ( 1 ) is a delivery transport roller ( 33 ) and a vertical display ( 34 ).

Both processing rollers ( 1 + 11 ) are a common counter-pressure machining roller in the double circumference ( 2 ) as an alternative in the individual scope ( 8th ).

The Double circumference counterpressure machining roller allows processing of stronger substrates, however, has as a disadvantage that a double set of tool parts dies needed becomes.

The Single-circumference counter-pressure machining roller allows smaller and more cost-effective machine dimensions but with limited substrate thicknesses.

The vertical display ( 34 ) is intended in the first approach for stronger substrates, which can be easily stacked in this sense. It is conceivable that this still a delivery conveyor belt ( 16 ) with the opposite direction of rotation (C).

6 shows the same inventive arrangement as in 4 , but here with a detailed drawing 6A , the upper disposal torque ( 35 ) for excerpts ( 26 ) below the extraction hood ( 30 ) in the scale 25: 1. The cutouts ( 26 ) from 3 are here from the cutting contour ( 24 ) removed with blown air. The extraction hood ( 30 ) is hinged.

7 shows the same innovative arrangement as 4 , but here with a detailed drawing 7A in the scale 5: 1. In particular, the spreading moment ( 36 ) when breaking or separating, wherein the blank ( 23 ) held on the processing roller by means of vacuum and the waste cutouts ( 26 ) (see also 2 ) by spearing needles ( 37 ) to be disposed of later.

It also shows the multiple functions of the processing roller ( 11 ), ie separation at the separation torque ( 36 ), the subsequent transport, the laying of the blank ( 80 ) while removing the blank ( 23 ) from the cutting contour ( 24 ).

8th shows the disposal of waste grids ( 27 ). After the waste grid ( 27 ) as remnant of the substrate web ( 38 ) via the delivery drum ( 39 ) is removed from the counter-pressure processing roller, this waste grid track ( 27 ) possibly supported by blowing ( 31 ) and suction air ( 32 ) (not shown) to the disposal vacuum belt ( 44 ) is moved to the shredder device ( 46 ) and then via the waste pipeline ( 47 ) to the ev. central disposal point to be led. This shredder cartridge slot ( 48 ) is laterally over the rail ( 49 ) movable. Thus, this cassette is outside the machine to use.

Furthermore, the backside bear is also processing cartridge slot ( 55 ) shown with a back side processing roller ( 50 ) and suction hood ( 30 ).

The running direction of the processing roller with its counter-pressure processing roller ( 2 or 8th ) can be switched in running direction (C). The substrate web ( 38 ) is transported via the railway overpass ( 40 ) supplied alternatively.

Thus, the substrate webs can be processed from the back, without the web must be turned over an air cushion. Accordingly, the register tolerances are particularly small and this arrangement allows an intermittent web run. The preferred ( 41 ) and extract ( 42 ) Rolls, or rollers shown, whereby the web tension is maintained.

9 shows the lifting / lifting device ( 52 ) which, for example, pneumatically ( 53 ) is operated to allow a simple device of the web, without influence of the tool parts.

The micro-adjustment ( 54 ) is specified in order to enable the basic setting, or wear of the cutting contour ( 24 ) to compensate for Hertzian pressure, or to set half-section for self-adhesive labels.

The scraper ( 43 ) removes the waste cuts ( 26 ), of needles ( 37 ) are impaled. This scraper device is equipped with a simple lifting device ( 45 ) equipped. The lifting movement ensures that the eventual skew of the motif and thus the oblique arrangement of the needles is automatically followed laterally during the rotation.

10 shows the inventive arrangement how 4 and or 5 ,

In addition, the inclination adjustment ( 56 ) of the delivery conveyor belt ( 16 ), whereby depending on the substrate, the delivery conditions can be adjusted. It is also the Folienrollollung ( 57 ) and film winding ( 58 ).

It symbolically the different processing functions are displayed

59

real Grooving with male and female

60

Loggerhead Grooving with patrix and rubber coating

61

Full cut, z. Punching

62

Half section, from Z. B. self-adhesive labels

63

blind embossing

64

Foil embossing, z. B. gold foil

65

Silhouette, z. B. punching

66

Donate, z. B. application of foil

67

Tape Transfer, z. B. magnetic film

68

introduction, z. B. RF-ID's

69

coating with z. B. screen printing or paint

11 shows format-related processing rollers of different arrangement. Above two rolls of different circumference and below three rolls of the same circumference, so that allows in an inventive way that multiple matrices with only one patrix, as shown above or more patricks with only one die in a so-called. Y-arrangement cooperate.

12 shows a so-called. OFFLINE finishing machine, and state of the art with several arranged in a row stations to which a Rollenabwickler ( 81 ), a web tension controller ( 82 ), two refining stations ( 84 ), z. B. for painting, a rewinder ( 87 ) and a cutting delivery ( 72 ), belong.

13 shows a so-called. INLINE printing and finishing machine, as well as the prior art, with upstream dryer.

The machine has in addition to the stations, as well as in 11 represented, only symbolically, a printing station ( 74 ). This process bundling enables end products such as blanks ( 23 ), z. As folding box, on the cutting delivery ( 72 ) or via the rewinder ( 87 ) Rolls with self-adhesive labels, produced in one pass.

14 shows a so-called symbolic printing machine with inline processing lt. 12 However, with integrated innovative device lt. 8th , It shows the mobility of this display system, which it the operator setting up, for. B. the exchange of punching plates and the application of needles easy to use and efficient.

1

processing roller 12 o'clock position

2

Back-pressure processing roller with double circumference

3

working gap

4

Arcuate substrate

5

tool parts punch

6

tool parts die

7

8th

Back-pressure processing roller with single circumference

9

9 clock position

10

10 O `clock position

11

processing roller in 10 o'clock position

12

12 o'clock position

13

clamping shaft punching sheet

14

air duct

15

deflecting

16

Delivery conveyor with suction holes (perforated)

16a

Suction holes - open

16b

Suction holes - closed

17

vacuum box

18

first Moment vacuum grip

19

Minimum length = distance 3 - 18

20

spread angle

21

filling

22

Use

23

blanks

24

sectional contour

25

Not printing zone

26

Waste clippings

27

Waste mesh ribbon

28

Outer deflecting rollers conveyor belt

29

Length cut

30

exhaust hood

31

blowing air

32

Suction / vacuum

33

Delivery - transport rollers

34

vertical display

35

Disposal moment - cut-outs ( 11 )

36

separating or spreading moment

37

needles

38

Web-shaped substrate

39

delivery drum

40

Railroad footbridge

41

preferred role

42

excerpt role

43

scraper

44

Disposal vacuum belt

45

lifting device

46

chopping

47

Waste pipe

48

chopper cassette insertion

49

guide rails

50

backs processing rollers

51

52

On / lift-off

53

Pneumatics

54

micro adjustment the working gap

55

Processing cassette insertion

56

tilt adjustment

57

Film unwinding

58

Folienaufrollung

59

real creasing

60

Loggerhead creasing

61

full cut

62

half-section

63

blind embossing

64

foil stamping

65

silhouette

66

donate

67

Tape transfer

68

bring

69

coating

70

refining station

71

High pile delivery

72

cutting display

73

dryer

74

printing units

75

76

77

conventional press

78

79

interrupted Punching contour for die-cut bows

80

storage moment

81

roll unwinding

82

Web tension controllers

83

Web guide

84

Coating flexo unit

85

Winding-waste grid

86

Suction waste grid

87

rewinders

88

processing station with 12 o'clock position

A

direction of rotation

B

mobility of

C

reverse direction of rotation

Claims (18)

Device for finishing, z. As cutting, stamping, embossing, film transfer, and / or coatings, of printed paper, cardboard, cardboard packaging, corrugated cardboard, plastics or the like web-like substrates ( 38 ), by means of a rotation process in which the substrate ( 38 ) in the feed direction (A) between two rotating processing rollers ( 1 . 2 ) is insertable and when passing through in the working gap ( 3 ) effective tool parts ( 5 . 6 ) undergoes its processing, characterized in that the counter-pressure machining roller ( 2 ) substantially next to a processing roller ( 11 ) and that the processing roller ( 11 ) directly a delivery conveyor belt ( 16 ) is arranged downstream of form-free substrates, which is aligned in particular approximately horizontally. Apparatus according to claim 1, characterized in that the delivery conveyor belt ( 16 ) is arranged under at least one processing roller and the outs and / or blanks can be placed on the delivery conveyor system at an ideal flat angle. Device according to at least one of the preceding claims, characterized in that at least one processing roller cutouts ( 26 ) and / or blanks ( 23 ) from the waste grid ( 27 ) and transported from the working nip and positioned on the delivery conveyor, or stores and thereby ensuring the removal of the cut part of the punching contour and in particular transported cutouts as waste parts with up to the suction hood for disposal. Device according to at least one of the preceding claims, characterized in that at least one processing roller in one revolution, first the blanks ( 23 ) on a conveyor belt ( 16 ) and / or subsequently the cutouts ( 26 ) the extractor hood for disposal. Device according to at least one of the preceding claims, characterized in that the blank ( 23 ) in the display ( 16 ) simultaneously with blown air ( 31 ) and vacuum ( 32 ) is applied. Device according to at least one of the preceding claims, characterized in that at least one delivery drum ( 39 ) or a transport drum ( 39 ) for the secure guidance of a stamped substrate web or waste grid disposal ( 27 ) a vacuum system ( 32 ) having. Device according to at least one of the preceding claims characterized in that this device at least one movable display (B) for having particularly advantageous ease of use. Device according to at least one of the preceding claims, characterized in that the scraper device ( 43 ) has a Seitenhub movement, for tracking the motif skew. Device according to at least one of the preceding claims, characterized in that at least two processing rollers or two tool carriers are arranged upstream together with their carrier shafts in the direction of travel and that these are convertible in the running direction, for either front and back side machining ( 8th ). Device according to at least one of the preceding claims, characterized in that at least one interchangeable processing cassette ( 55 ) is to be set up outside the machine during the production process. Device according to at least one of the preceding claims characterized in that both displays, d. H. the cutting delivery and rewinder are used simultaneously. Device according to at least one of the preceding claims characterized in that this device in a web printing machine is integrated (so-called inline version) without upstream drying. Device according to at least one of the preceding claims characterized in that this device in an independent processing machine is integrated. (so-called offline execution). Device according to at least one of the preceding claims, characterized in that the at least one processing roller ( 1 . 11 ) Has Schmitz rings and thereby a defined or over the Hertzian pressure adjustable working gap to the counter-pressure machining roller ( 2 ) is produced. Device according to at least one of the preceding claims, characterized in that at least on one of the processing rollers ( 4 . 5 . 6 ) are applied at specific positions needles (x) (eg sticking needles) on the surface to pick up the waste pieces. Device according to at least one of the preceding claims characterized in that at least one processing roller as Magnetic cylinder equipped is and at the same time has a clamping device for clamping plates and / or clamping films. Device according to at least one of the preceding claims characterized in that at least two format-bound processing rollers unequal sizes exhibit and interact. Device according to at least one of the preceding claims characterized in that at least three format-bound processing rollers same amounts exhibit and interact.