DE102004031387A1 - Burr removal device for molded part, has separator with two horizontally arranged rotatable abrasive and fine filters for separating blasting abrasive from burr removed from molded part - Google Patents

Abstract

The device has a barrel for receiving molded part, and a blasting device (18) for subjecting the molded part with a blast abrasive. A separator includes two horizontally arranged rotatable abrasive and fine filters (12, 13) for separating the blasting abrasive from the burr removed from the molded part. Screw conveyors transport the blasting abrasive and the burr into the filter. The blades and the conveyors are driven by a motor. An independent claim is also included for a method for removing burrs from the molded parts.

Description

The The invention relates to a device for removing burrs from Moldings with a drum for receiving the moldings, with a Blasting device for applying a blasting agent to the moldings and a separator for separating the blasting agent from the burrs removed from the moldings. Furthermore, the invention relates to a method for removing burrs from moldings, wherein the moldings are exposed to a blasting agent, so that the burrs are knocked off the moldings, and the Blasting agent subsequently is separated from the burrs cut off from the moldings.

To the Deburring of molded parts made of plastic or rubber it is known Blasting agents, such as plastic pellets or steel gravel, by means of a blast wheel to shoot on the burrs of the moldings to to refuse them. The moldings are before and / or during the Deburring with the help of a cryogenic gas embrittles to To facilitate the knocking off of the burrs when the blasting agents hit. After the actual deburring process, the blasting agent and the ailing burrs separated, leaving the blasting medium reused can be.

Such a Entgratungsanlage is for example in the DE 44 21 218 A1 described. The moldings to be deburred are hereby introduced into an inclined drum with a latticed shell. Through the gaps or openings in the jacket, the blasting agent can penetrate into the interior of the drum and hit the moldings. The separation of the abrasive from the chipped ridges occurs in a Rüttelsiebvorrichtung.

The Rüttelsiebvorrichtung is from one inside the case driven by the trimming system arranged motor. Here is Ensure that the motor is present in the housing of the deburring system low temperatures are working properly. In particular, make sure that the engine or the drive unit is sufficiently sealed, so no blasting agent in the drive arrives.

task Therefore, it is a burring device of the present invention with a cost-effective Device for separating the abrasive from the chipped Burrs and a corresponding procedure to develop.

These Task is solved by a device that holds a drum for recording the molded parts, a blasting device for applying the moldings with a blasting agent and a separating device for separating the Having abrasive from the burrs removed from the moldings, wherein the separating device comprises a rotatable sieve drum.

The inventive method The type mentioned above is characterized in that the blasting agent and the chipped ridges a rotatable sieve drum introduced and separated by sieving.

Instead of otherwise used Rüttelsiebes is the separation according to the invention of blasting abrasive and chipped burrs in a rotatable sieve drum performed. This brings with it the advantage that the drive for the Screen drum also outside of the housing the Entgratungsanlage can be provided. Of particular advantage it is when the screen drum is arranged horizontally. In this Case, on the one hand, the construction much easier and cheaper, on the other hand, the drive of the rotary screen, for example, via a outside of the housing lying motor and a simple, the housing piercing shaft respectively.

The Size of the sieve drum is to be separated per unit time amount of blasting agent and chopped off Adjust ridges. The bigger the too processing throughput of blasting abrasive and chipped burrs is, the bigger it must be Also the screen drum can be designed to provide a satisfactory separation to reach. For big ones throughputs would therefore correspondingly large Sieve drums are used. For reasons of space, the screening drum according to the invention therefore preferred for smaller Entgratungsanlagen used in which the drum for receiving the deburred moldings a capacity less than 50 liters, more preferably from 20 to 40 liters, has.

Preferably is a forced delivery the blasting agent by means of a conveyor to the blast wheel intended. The conveyor for the Blasting agent is driven by the same drive means like the blower wheel. If the blast wheel is rotated, so will over compulsively the conveyor Blasting agent transported to the blast wheel.

In systems in which the supply of blasting agent to the blast wheel is effected solely by gravity, there is a risk that the blasting agent jammed in the supply line or slipping only unevenly. The forced transport of the blasting agent through the conveyor Ensures that a steady and sufficient stream of abrasive is always delivered to the blast wheel.

The Coupling of the conveyor to the blast wheel in the sense that both are controlled by the same drive means, for example, an electric motor, has the advantage that no separate engine for the conveyor must be provided.

The Integration of the forced feed the blasting agent to the blast wheel simplifies the construction and regulation of Entgratungsanlage essential. This way you can a significant reduction in manufacturing costs can be achieved. For de-burring systems with a drum capacity of up to 50 liters and in particular for small systems with a capacity of up to 30 Liters, this has a significant impact on the total cost of the plant.

The Conveyor is preferably as a screw conveyor educated. In a particularly preferred embodiment, the Screw conveyor and the blast wheel arranged on a common shaft. The speed the screw conveyor and thus the abrasive flow rate are thus at the rotational speed coupled to the blast wheel. A separate control or regulation the screw conveyor is not intended, which achieves a significant cost reduction becomes.

to To facilitate the knocking off of the burrs, the moldings are preferred at low temperatures between -196 ° C and 0 ° C, more preferably in a Temperature between -140 ° C and 0 ° C, deburred. The separation of the abrasive from the chipped ridges occurs preferably also at a temperature between -196 ° C and 0 ° C, preferably at a temperature between -140 ° C and 0 ° C.

For this The moldings are preferably before and / or during the actual deburring process embrittled with the help of a cryogenic fluid. As cryogenic fluid comes preferably cryogenic nitrogen either in liquid form or as cryogenic Gas used.

It has continued to be favorable proven, at least part of the blasted on the moldings blasting agent due back to the blast wheel. Of the Blasting agent consumption and the associated costs can be so be significantly reduced.

The to be processed moldings are usually in a rotatable Drum with lattice Coat introduced from the outside is charged with the blasting agent. The abrasive penetrates the openings in the grid-shaped Coat in the drum and meets the deburred moldings. Preferably, the drum is alternately about its axis of rotation turned in one direction and the opposite direction or each deflected by a certain angle. The drum is oscillating around their rest position and rolling while the in-drum moldings effectively, so that all moldings are exposed to the blasting medium. The pendulum movement is preferably controlled by an electronic control.

By The pendulum movement of the drum makes it possible to do this in a horizontal position Position to install. In the known drums, where a Direction of rotation is maintained, the moldings during the Rotation of the drum in a certain direction promoted, so that is an uneven distribution the mold parts in the drum sets. This is especially true the case when in the drum baffles or paddles for circulating the Moldings are provided. The known drums are therefore mounted diagonally, so that the due to the drum rotation upwardly moving moldings falling back by gravity.

at that according to the invention The preferred deburring system, on the other hand, is the drum of the housing the Entgratungsanlage advantageous arranged so that their Rotation axis extending in the horizontal direction. This way will on the one hand the space requirement for the drum is reduced, on the other hand, with the storage of the drum and minimizes the manufacturing effort associated with their drive.

The Strength the pendulum motion, i. the deflection of the drum is preferred set so that the moldings over the entire drum length as possible equally distributed stay. The pendulum deflection hangs among other things, the type, size and number the molded parts and the execution the drum and in particular any installations in the drum from. For example, in the drum, a coiled paddle or Guide plate provided, which during a rotation of the drum, the moldings in the direction of the drum axis, so is the pendulum movement also depending on the slope of the To determine coiled paddles. In this case, the drum becomes for example, deflected only in each case by half a turn in each direction. On the other hand, internals are provided in the drum, the only a revolution of To cause shaped parts when the drum rotates, it can be quite favorable before turning the drum several turns in one direction the direction of rotation is reversed.

The Invention and further details of the invention are hereinafter explained in more detail with reference to exemplary embodiments illustrated in the drawings. in this connection demonstrate:

1 the front view of a deburring plant according to the invention,

2 the side view of the Entgratungsanlage according to 1 and

3 an enlarged view of the Schleuderradeinheit the Entgratungsanlage according to the 1 and 2 ,

In the 1 and 2 is a plant according to the invention for deburring of molded parts made of rubber or plastic, which were embrittled with liquid nitrogen.

The Entgratungsanlage has a substantially cylindrical drum 1 for receiving the deburred moldings. The lateral surface of the drum 1 is with a variety of openings 7 provided or grid-shaped and horizontally arranged so that the axis of rotation 2 the drum 1 located in a horizontal. By this lying arrangement of the drum 1 becomes the space required for the drum 1 inside the case 3 the deburring system minimized.

The drum 1 has on one end face a closable with a door opening 4 , about which the moldings in the drum 1 can be inserted and removed again after the deburring process. About a motor 5 can the drum 1 be placed in a rotary motion.

Inside the drum 1 are paddle-shaped baffles or coiled paddles 6 provided during a rotation of the drum 1 cause a circulation of the moldings. The baffles 6 are further designed so that the moldings during rotation of the drum 1 in the axial direction, that is in the direction of the axis 2 the drum 1 to be moved.

Below the drum 1 There is an approximately V-shaped curved collecting tray 8th which extends almost the entire length of the drum 1 extends. Through the openings 7 from the drum 1 falling burrs or blasting agents hit the collecting tray 8th and collect at the lowest point of the collecting tray 8th , One about a motor 9 driven screw conveyor 10 Used to promote the accumulated burrs and the blasting agent to a shaft 11 leading to a separator for separating the burrs from the blasting means.

The separator consists of a rotatable coarse sieve 12 and a fine sieve 13 coaxial with the coarse sieve 12 is arranged and surrounds this. Furthermore, there are further screw conveyors 14 and 15 provided by means of which blasting agents and burrs in the axial direction within the coarse sieve 12 or within the fine sieve 13 can be transported. The coarse strainer 12 and the fine sieve 13 are just like the drum 1 arranged horizontally horizontally. Both strainers 12 . 13 and the screw conveyors 14 . 15 be about a motor 23 driven at the same rotational speed. Because there is a relative movement between the two sieves 12 . 13 and the screw conveyors 14 . 15 For a good separation result has not been found necessary, can be applied to devices for converting the rotational speed of the motor 23 to different rotational speeds for the sieves 12 . 13 or for the screw conveyors 14 . 15 be waived.

By the separator, the blasting agent is separated from the chipped ridges and can be reused for the further Entgratungsprozess. For this purpose, a vertical screw conveyor 16 provided, which the blasting agent up to the supply line 17 a blower wheel 18 promotes. The supply line 17 is also connected to a supply of blasting material, not shown in the drawing.

The supply of the blasting agent to the blast wheel 18 is in 3 shown enlarged. The blower wheel 18 is on a drive axle 19 stored and is powered by a motor 20 set in rotation. On the axis 19 is a dosing screw 21 attached to the blower wheel 18 rotates and in the supply line 17 upcoming blasting agent to the blast wheel 18 transported.

The dosing screw 21 is inside a non-rotating piece of pipe 24 arranged, which in the area of the blower wheel 18 a serving as a blasting agent window opening 25 having. The pipe piece 24 is manually adjustable from the outside, eliminating the opening 25 can be aligned differently.

For deburring, for example, rubber moldings these are over the feed opening 4 in the drum 1 introduced and by means of cryogenic liquid or gaseous nitrogen, the not shown in the drawing, cold gas nozzles in the drum 1 is sprayed, embrittled.

For deburring blasting agent from plastic are preferably used, depending on the nature of the deburred moldings but also blasting agents made of metal, eg. As steel gravel or ceramic or carbon dioxide pellets, frozen water drops or Ice pieces are used. The blasting agent is via the supply line 17 the blower wheel 18 fed. When commissioning the centrifugal wheel 18 promotes the on-axis 19 the blower wheel 18 seated dosing screw 21 the blasting agent automatically to the blast wheel 18 ,

Through the opening 25 in which the metering screw 21 surrounding pipe section 24 the blasting agent leaves the area of the axis 19 , becomes outward to the blades of the blast wheel 18 conveyed and radiated radially outward. By the size and position of the opening 25 the area is determined in which the blasting agent is emitted. The blasting agent is from the blast wheel 18 fired at the top of the latticed drum shell passes through the openings 7 into the interior of the drum 1 , strikes the parts to be deburred and deflects protruding burrs.

The drum 1 is thereby offset by an electronic control in a pendulum motion, that is, the drum 1 is rotated alternately in one direction and then in the opposite direction. As a result, the moldings, especially in combination with the inside of the drum 1 located baffles 6 , optimally circulated, so that a uniform loading of all moldings with blasting agent is achieved.

The chipped ridges as well as the abrasive used fall through the openings 7 of the drum shell down and are in the collecting tray 8th collected. The mixture of burrs and blasting agent is using the screw conveyor 10 in the direction of the shaft 11 moved, falls down in this and collects in front of the rotating coarse filter 12 , The screw conveyor 14 transports the abrasive and burrs in the axial direction through the coarse screen 14 , wherein a separation of the blasting agent takes place from the chipped ridges. The coarse strainer 12 is from a likewise rotating fine sieve 13 surround. The two-stage screening ensures a good separation of blasting abrasive and material cut off from the molded parts.

The rejected blasting agent is then transported via the vertical auger 16 back into the supply line 17 transported and - possibly together with new blasting agent from the reservoir - for re-blasting the blast wheel 18 fed.

After completion of the deburring, the door becomes 4 The deburring system is opened and the moldings are replaced by appropriate rotation of the drum 1 with the help of baffles 6 from the drum 1 promoted.

• 1. Integration der Fördereinrichtung für das Strahlmittel mit dem Schleuderrad: Das Schleuderrad und die Fördereinrichtung können so von demselben Motor angetrieben werden. Der Durchsatz an Strahlmittel stellt sich automatisch in Abhängigkeit von der Drehzahl des Schleuderrades ein. Aufwändige Regeleinrichtungen müssen nicht vorgesehen werden.
• 2. Waagrecht liegende, eine Pendelbewegung ausführende Trommel zur Aufnahme der zu entgratenden Formteile: Durch die waagrechte Anordnung der Trommel im Vergleich zu der üblichen schrägen Anordnung wird der Platzbedarf im Gehäuse der Entgratungsanlage reduziert. Die Lagerung und der Antrieb der waagrechten Trommel ist wesentlich einfacher als bei einer schrägen Trommel. Vorzugsweise wird die Trommel zudem während des Entgratungsvorgangs in eine Pendelbewegung versetzt, um eine optimale Umwälzung der Formteile zu erreichen.
• 3. Verwendung einer waagrecht angeordneten, insbesondere zweistufigen Drehsiebanordnung: Die Trennung der abgeschlagenen Grate von dem Strahlmittel erfolgt in einem Drehsieb, welches in waagrechter Lage angeordnet wird. Hierbei ergeben sich die gleichen Vorteile hinsichtlich Lagerung und Antrieb wie bei der waagrecht angeordneten Trommel zur Aufnahme der Formteile. Die zweistufige Siebung gewährleistet zudem eine ausreichend gute Trennung von Strahlmittel und abgeschlagenen Graten, so dass das Strahlmittel ohne weitere aufbereitende Zwischenschritte unmittelbar wiederverwendet werden kann.

The described deburring system is characterized by the following features:

• 1. Integration of the conveyor for the blasting agent with the blast wheel: The blast wheel and the conveyor can be driven by the same engine. The throughput of blasting agent adjusts automatically depending on the speed of the blast wheel. Elaborate control devices need not be provided.
• 2. Horizontal, a pendulum-type drum for receiving the deburred moldings: The horizontal arrangement of the drum compared to the usual oblique arrangement of the space required in the housing of the Entgratungsanlage is reduced. The storage and the drive of the horizontal drum is much easier than with an oblique drum. Preferably, the drum is also placed during the Entgratungsvorgangs in a pendulum motion in order to achieve optimum circulation of the moldings.
• 3. Use of a horizontally arranged, in particular two-stage Drehsiebanordnung: The separation of the chipped ridges of the blasting agent takes place in a rotary screen, which is arranged in a horizontal position. This results in the same advantages in terms of storage and drive as in the horizontally arranged drum for receiving the moldings. In addition, the two-stage screening ensures a sufficiently good separation of blasting agent and cut off burrs, so that the blasting agent can be reused immediately without any further intermediate steps.

By each of the features mentioned above and in particular by combining them, the production costs and the cost of a deburring plant in comparison to conventional Systems of the same power significantly reduced. Especially with small ones Deburring systems with a drum up to 50 liters capacity acts this is positive.

Claims (7)

Device for removing burrs from molded parts with a drum ( 1 ) for receiving the moldings, with a blasting device ( 18 ) for applying a blasting agent and a separating device ( 12 . 13 ) for separating the blasting agent from the burrs removed from the shaped parts, characterized in that the separating device comprises a rotatable screen drum ( 12 . 13 ). Apparatus according to claim 1, characterized in that the axis of rotation of the screening drum ( 12 . 13 ) is arranged horizontally. Device according to one of claims 1 or 2, characterized in that the separating device comprises two coaxially arranged, rotatable screening drums ( 12 . 13 ). A method for removing burrs from molded parts, wherein the blanks are subjected to a blasting agent, so that the burrs are cut off from the molded parts, and wherein the blasting abrasive is subsequently separated from the burrs cut off from the molded parts, characterized in that the blasting abrasive and the blasting agent chipped ridges a rotatable sieve drum ( 12 . 13 ) and separated by sieving. Method according to claim 4, characterized in that that the moldings at a temperature between -196 ° C and 0 ° C, preferably be deburred at a temperature between -140 ° C and 0 ° C. Method according to claim 4 or 5, characterized that the moldings before and / or during deburring with the help of a cryogenic fluid embrittled become. Method according to one of claims 4 to 6, characterized that the abrasive and the chipped ridges at a temperature between -196 ° C and 0 ° C, preferably at a temperature between -140 ° C and 0 ° C, separated become.