CN86102596A - The method of strengthen fermentation of tobacco leaf - Google Patents
The method of strengthen fermentation of tobacco leaf Download PDFInfo
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- CN86102596A CN86102596A CN198686102596A CN86102596A CN86102596A CN 86102596 A CN86102596 A CN 86102596A CN 198686102596 A CN198686102596 A CN 198686102596A CN 86102596 A CN86102596 A CN 86102596A CN 86102596 A CN86102596 A CN 86102596A
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- tobacco
- tobacco leaf
- fermentation
- cleaner
- amylase
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Abstract
The forced fermentation processing method of tobacco leaf, it is spraying amylase and a mixed solution of hydrogen peroxide on the tobacco leaf of modulation, adopts cleaner to handle then.Through the tobacco leaf that the present invention handles, its total reducing sugar amount increases, and unfavorable factor such as total nitrogen, protein, nicotine equal size reduce.Go mouldy the tobacco leaf that goes rancid after treatment, and its mildew, stale all disappear, and the low-quality tobacco color can improve 1～2 grade, and its color significantly improves.Fermentation time of the present invention is short, the production efficiency height, and technology is simple, small investment, cost is low, is applicable to the fermentation process of flue-cured tobacco, suncured tabacco, air-curing of tobacco leaves.
Description
The present invention relates to the fermentation processing method of a kind of flue-cured tobacco, suncured tabacco, air-curing of tobacco leaves.
As everyone knows, no matter be flue-cured tobacco, suncured tabacco or air-curing of tobacco leaves, results modulation then and be called new cigarette without the tobacco leaf of fermentation or ageing is not suitable for making cigarette or other tobacco product.Because this tobacco leaf all has shortcoming in various degree on the quality, as blue or green gas of a kind of life beastly and assorted gas are arranged in fragrance, the suction flavor is coarse, and excitant is strong and impure, and color often has cyan, and flammability is relatively poor etc.Have only under certain condition, by fermentation or the ageing of regular period, could improve it and smoke quality, in that graceful fragrance is appeared, inhale flavor and suitable, excitant alleviates, and color is moderate, improves flammability.Tobacco fermentation method in the past mainly contains two kinds of spontaneous fermentation and artificial fermentations.Spontaneous fermentation is that the packaged tobacco leaf in modulation back is placed in the warehouse, understands its natural climate condition, refines along with the influence of seasonal temperature variation, and its fermenting speed is slow, and the time is long, and shade deviation is gone mouldy easily.The artificial fermentation is with tobacco leaf packing or heap frame, control uniform temperature and humidity are fermented at fermenting cellar, need often turn over bag or turning, labour intensity is big, troublesome poeration, and fermentation time is long, quality of tobacco is poor, assorted, bitter, peppery in the discarded tobacco leaf, astringent taste is difficult to eliminate, and it is considerable to overstock quantity because of tobacco fermentation and tobacco leaf planting, discarded tobacco leaf that baking produced are annual, and all it overstocks discarded tobacco leafs in a large number and suffers enormous economic loss admittedly for country, collective and tobacco grower.
The purpose of this invention is to provide a kind of tobacco leaf method of strengthen fermentation: shorten fermentation time, improve the outward appearance and the interior quality of tobacco leaf, improve the use value of discarded tobacco leaf, make the tobacco leaf of processing can produce safety low-poison type cigarette, help consumers in general's health.
In order to realize above-mentioned purpose, main points of the present invention are to add effective hydrolase liquid in tobacco leaf under the advantage of uniform temperature and temperature, enzymatic reaction strengthens, contained organic substance transforms and decomposes to favourable aspect in the tobacco leaf, handle with cleaner again, thereby its color is had clear improvement.
Foundation of the present invention is: it is the catalytic action and the oxidation of enzyme that summary tobacco fermentation principle thinks active to tobacco leaf.Enzyme in tobacco leaf mainly is that respiratory enzyme group and hydrolase group preponderate.Most important among the respiratory enzyme group, and among the hydrolase group with oxidizing ferment, the catalytic action maximum be amylase.In order to finish the tobacco leaf aerobic oxidation, must there be oxidizing ferment existence and oxygen to participate in carrying out down dehydrogenation, form hydrogen peroxide and water, as long as breathing the activity of hydrogen in the compound is not consumed, or enzymatic activity do not have disturbed and hindered, and its oxidation can continue always, constantly forms hydrogen peroxide or water, but the oxidizing ferment of tobacco leaf own is less, and the quantity that therefore forms hydrogen peroxide is few.Find after deliberation, in the tobacco fermentation process, add a certain amount of hydrogen peroxide, but can make the intracellular aerobic oxidation of tobacco leaf can be fiercely, go on lastingly, stop fully up to the hydrogen peroxide oxidation effect.Simultaneously, sprayed the volume low-concentration hydrogenperoxide steam generator on tobacco leaf, and raise with temperature, the wettability power of tobacco leaf and respiration strengthen, and the metabolism of tobacco leaf is quickened greatly, and the conversion and the decomposable process of the inherent composition of its tobacco leaf are smooth.The material of the respiration institute oxidation of tobacco leaf mainly is a carbohydrate, and carbohydrate often exists in the tobacco leaf with starch and protein form, its starch and protein all are disadvantageous compounds for tobacco leaf, having a strong impact on the outward appearance and the interior quality of tobacco leaf, though through baking tobacco leaves, partial starch is converted into sugar, blue or green cigarette becomes the tobacco leaf with yellow, yet blue or green cigarette this own respiration and enzymatic reaction are incomplete, and content of starch is still quite high in the tobacco leaf.When spraying low concentration hydrogen peroxide, consequently the speed of starch conversion saccharogenesis is accelerated greatly in the tobacco leaf, makes the blade of tobacco leaf promptly present distinct yellow.In general, the tobacco leaf color and luster changes the process of representing enzymatic reaction, and the quality of tobacco leaf color and luster is being represented cigarette in some sense in qualitative quality, and the tobacco leaf color and luster is good, and its inherent quality might as well.Research also shows: increase the amylase that helps the tobacco leaf flavescence in tobacco leaf, utilize amylase starch in the tobacco leaf to be decomposed into the water-soluble sugar that tobacco leaf is played good action, tobacco leaf total reducing sugar amount is increased, to tabacco fragrance, total nitrogen, protein, nicotine and the content of starch of inhaling the detrimental effect of having distinguished the flavor of reduce, and quality of tobacco is taken a turn for the better.
Actual conditions below in conjunction with cigar mill and tobacco leaf rebaking factory are set forth the tobacco leaf forced fermentation treatment process that the present invention proposes.
Leavening of the present invention mainly is made up of amylase, hydrogen peroxide and cleaner, and its compound method and fermentation process technology are as follows.
One, the preparation of fermentation liquid:
1, amylase mixed solution preparation:
Take by weighing model and be BF7658 amylase 500 grams, at room temperature, add concentration and be 1000 milliliters of 30% hydrogenperoxide steam generators, add 3000 milliliters of entry again, stir, adjusting pH value is 6.7～7.2, and promptly obtain solution is qualified.Per 50 kilograms of tobacco leaves need 11 kilograms of amylase mixed liquors.
2, cleaner preparation
Get 500 milliliters of alimentary acetic acids, at room temperature pour 130 milliliters of 75% alcohol into, stir, promptly be made into cleaner solution.It is 1 kilogram that per 50 kilograms of tobacco leaves need cleaner.
Two, tobacco fermentation is handled
Accompanying drawing is tobacco fermentation processing technological flow figure, and the tobacco fermentation treatment process of its cigar mill and tobacco leaf rebaking factory is basic identical.Be that example is narrated in detail now with cigar mill's tobacco fermentation treatment process.
1, cigar mill's tobacco fermentation pre-treatment
The tobacco leaf of cigar mill storage mostly is to pack with straw bag becomes 50 kilograms of a bundles, tobacco storage mutual stickup the in blade face of its tobacco leaf of back for many years closely (is especially gone mouldy, the person of going rancid more very), bundled tobacco leaf should be put into rifle formula vacuum conditioner, control its internal pressure and be negative 720 millimetress of mercury, temperature is controlled at 100～120 ℃, the tobacco bale central temperature is about 80 ℃, handle through 15 minutes vacuum conditionings, the water content of measuring tobacco leaf with the tobacco leaf moisture determination instrument is 13～16% in advance can, then tobacco leaf is sent into through conveyer belt and cut point and separate operation is handled, tobacco leaf is with bamboo container splendid attire.
2, fermentation process
Get the tobacco leaf by standard code, its model rank is a level Four in the Hunan, and each 50 kilograms of Hunan final stage, korneforos Pyatyis evenly are sprayed at the amylase mixed liquor on the tobacco surface with sprayer, divides following three kinds of situations to handle:
1. level Four, Hunan final stage tobacco leaf in the Hunan of spraying amylase mixed liquor are used bamboo container splendid attire respectively for each 50 kilograms, place at room temperature (20～25 ℃), put and put 2～3 days, measuring absolute humidity is 11～13%, i.e. hyperchromic 2 grades of tobacco leaf is finished in fermentation substantially.
(2) the korneforos Pyatyi tobacco leaf of spraying amylase mixed liquor is 10 kilograms, be placed in the fermenting house with bamboo container splendid attire, the control temperature is 45～50 ℃, fermentation time 4～6 hours, reach 14～15% when measuring absolute humidity, place at room temperature to put then and put 24 hours, measuring absolute humidity is 11～12%, hyperchromic 2 grades of tobacco leaf is finished in i.e. fermentation substantially.
3. get korneforos Pyatyi tobacco leaf 500 grams of spraying amylase mixed liquor, absolute humidity is 25～27%, is placed in the insulating box, and the control temperature is 90～93 ℃, and absolute humidity is 12～13%, and fermentation time is taking-up in 30 minutes, hyperchromic 2 grades of tobacco leaf.
Spray cleaner on the tobacco leaf of handling through above-mentioned steps, deposited 24 hours at normal temperatures, sweat is all finished.The main chemical of the tobacco leaf of being handled and being handled without the present invention by the present invention is more as shown in table 1.Simultaneously, adopt tobacco leaf after the present invention handles (roasting, solarization, air-curing of tobacco leaves) to be made into cigarette after, its leaf silk, stem filling capacity greatly improve, the tobacco leaf coefficient of expansion reaches 5～10%.Its pipe tobacco tissue looseness, good permeability, burning is more complete when burning and sucking.So amylase, aqueous hydrogen peroxide solution and cleaner can be used as swelling agent and use.
Table 1 the present invention handles tobacco leaf (roasting, solarization, air-curing of tobacco leaves) and handles the tobacco leaf main chemical compositions relatively without the present invention
Compared with the prior art the present invention has remarkable advantage: (1) tobacco leaf smokes quality and improves, and its color is good. Total reducing sugar is obvious increase, and schmuck value improves greatly, and unfavorable factor such as total nitrogen, protein, nicotine equal size reduce, and the tobacco leaf interior quality is improved. (2) tobacco leaf of the present invention's processing can be produced safety low-poison type cigarette, favourable consumer's health. Go mouldy the flue-cured tobacco that goes rancid after treatment its mildew, mould assorted gas all disappear, to the mildew-resistant of air-cured tobacco leaf, suncured tobacco leaf, dispel mould too effectively, its amylase, hydrogen peroxide and cleaner can be used as the mildew-resistant of tobacco leaf and dispel mould dose. So not only improved tobacco leaf use value, can kill simultaneously the noxious material of infringement people ' s health, such as yellow aspergillus etc. (3) can make the low-quality tobacco color improve 1～2 grade, thereby relax The contradiction nervous with the high-grade cigarette raw material of solution and low-quality tobacco overstocks is given country's creation enormous wealth. (4) fermentation time of the present invention is short, the production efficiency height, and technological process is easy, small investment, cost is low, can utilize existing tobacco fermentation equipment or natural place that tobacco leaf is processed in a large number.
One, cigar mill two, tobacco leaf rebaking factory
Flue-cured tobacco, air-curing of tobacco leaves, suncured tabacco flue-cured tobacco, air-curing of tobacco leaves, suncured tabacco
↓ ↓
Steaming backlash tide tobacco leaf lashes
↓ ↓
Cut point and separate a spraying amylase
↓ mixed liquor
Spray solarization amylase ↓
The mixed liquor fermentation reaction
↓ ↓
Fermentation reaction sprays cleaner
↓ ↓
Sprinkling cleaner packing
↓
Cutting or packing
Claims (6)
1, the fermentation processing method of a kind of flue-cured tobacco, air-curing of tobacco leaves, suncured tabacco is characterized in that leavening is made up of amylase, hydrogen peroxide and cleaner, and spraying amylase and mixed solution of hydrogen peroxide on tobacco leaf adopt cleaner to handle then earlier.
2,, it is characterized in that cleaner is made up of acetic acid and alcohol according to the described method of claim 1.
3, the swelling agent of a kind of flue-cured tobacco, air-curing of tobacco leaves, suncured tabacco is characterized in that amylase, hydrogen peroxide and cleaner.
4,, it is characterized in that cleaner is acetic acid and alcohol according to the described swelling agent of claim 3.
5, the mildew-resistant of a kind of flue-cured tobacco, air-curing of tobacco leaves, suncured tabacco is dispelled mould dose, it is characterized in that amylase, hydrogen peroxide and cleaner.
6, dispel mould dose according to the described mildew-resistant of claim 5, it is characterized in that cleaner is alcohol and acetic acid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN86102596A CN86102596B (en) | 1986-04-10 | 1986-04-10 | Method of strengthen fermentation of tobacco leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN86102596A CN86102596B (en) | 1986-04-10 | 1986-04-10 | Method of strengthen fermentation of tobacco leaves |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN86102596A true CN86102596A (en) | 1986-10-08 |
| CN86102596B CN86102596B (en) | 1988-02-10 |
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ID=4801796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN86102596A Expired CN86102596B (en) | 1986-04-10 | 1986-04-10 | Method of strengthen fermentation of tobacco leaves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN86102596B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102559548A (en) * | 2011-12-22 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Diastase high-producing strain and method for improving quality of low-grade tobacco through same |
| CN102669811A (en) * | 2012-05-28 | 2012-09-19 | 川渝中烟工业有限责任公司 | Method for producing cigarette expansion cut tobacco with low tar content and low harm by using microbial fermentation |
| CN103494326A (en) * | 2013-10-21 | 2014-01-08 | 李祥麟 | Biological enzyme mixture impurity-removing and tobacco-alcoholization method |
| CN104432448A (en) * | 2014-10-27 | 2015-03-25 | 红云红河烟草(集团)有限责任公司 | Tobacco mould preventing method achieving sterilization through ethyl alcohol slow release |
| CN111480894A (en) * | 2020-03-25 | 2020-08-04 | 内蒙古昆明卷烟有限责任公司 | Cigarette cartridge containing biological enzyme and tobacco product |
| CN113826942A (en) * | 2021-10-29 | 2021-12-24 | 云南中烟新材料科技有限公司 | Preparation method of sun-cured tobacco extract with sweet characteristic and processing method of sun-cured tobacco |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100425171C (en) * | 2004-11-24 | 2008-10-15 | 中国科学院大连化学物理研究所 | Improvement of tobacco quality |
-
1986
- 1986-04-10 CN CN86102596A patent/CN86102596B/en not_active Expired
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102559548A (en) * | 2011-12-22 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Diastase high-producing strain and method for improving quality of low-grade tobacco through same |
| CN102559548B (en) * | 2011-12-22 | 2013-06-05 | 红塔烟草(集团)有限责任公司 | Amylase high-producing strain and method for improving quality of low-grade tobacco through same |
| CN102669811A (en) * | 2012-05-28 | 2012-09-19 | 川渝中烟工业有限责任公司 | Method for producing cigarette expansion cut tobacco with low tar content and low harm by using microbial fermentation |
| CN102669811B (en) * | 2012-05-28 | 2015-06-17 | 川渝中烟工业有限责任公司 | Method for producing cigarette expansion cut tobacco with low tar content and low harm by using microbial fermentation |
| CN103494326A (en) * | 2013-10-21 | 2014-01-08 | 李祥麟 | Biological enzyme mixture impurity-removing and tobacco-alcoholization method |
| CN104432448A (en) * | 2014-10-27 | 2015-03-25 | 红云红河烟草(集团)有限责任公司 | Tobacco mould preventing method achieving sterilization through ethyl alcohol slow release |
| CN111480894A (en) * | 2020-03-25 | 2020-08-04 | 内蒙古昆明卷烟有限责任公司 | Cigarette cartridge containing biological enzyme and tobacco product |
| CN113826942A (en) * | 2021-10-29 | 2021-12-24 | 云南中烟新材料科技有限公司 | Preparation method of sun-cured tobacco extract with sweet characteristic and processing method of sun-cured tobacco |
| CN113826942B (en) * | 2021-10-29 | 2022-06-21 | 云南中烟新材料科技有限公司 | Preparation method of sun-cured tobacco extract with sweet characteristic and processing method of sun-cured tobacco |
Also Published As
| Publication number | Publication date |
|---|---|
| CN86102596B (en) | 1988-02-10 |
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