CN2832758Y - Rapid automatic loading station with double dosing store - Google Patents

Rapid automatic loading station with double dosing store Download PDF

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Publication number
CN2832758Y
CN2832758Y CN 200520108871 CN200520108871U CN2832758Y CN 2832758 Y CN2832758 Y CN 2832758Y CN 200520108871 CN200520108871 CN 200520108871 CN 200520108871 U CN200520108871 U CN 200520108871U CN 2832758 Y CN2832758 Y CN 2832758Y
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China
Prior art keywords
quantitative
storehouse
chute
utility
loading station
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Expired - Fee Related
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CN 200520108871
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Chinese (zh)
Inventor
张广军
张新
齐玫
席启明
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Tiandi Science and Technology Co Ltd
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Tiandi Science and Technology Co Ltd
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Priority to CN 200520108871 priority Critical patent/CN2832758Y/en
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Abstract

The utility model discloses a rapid automatic loading station with a double dosing store. The utility model is a loading machine which can quickly and continuously load bulk material in bulk. The utility model overcomes the problems that equipment of the existing automatic loading station is enormous, stores are excess and the utilization rate is low. The utility model has the technical scheme that an upper material transporting sealing tape machine is arranged at the upper part of a tower frame in a steel structure; a four-branch chute is arranged at the lower part of the upper material transporting sealing tape machine; a material outlet end of the upper material transporting sealing tape machine aims at a material inlet of the four-branch chute; two dosing stores which are mutually used as buffering stores are arranged at the lower part of the four-branch chute; four material outlets of the four-branch chute respectively aim at material inlets of the two dosing stores; material outlets of the two dosing stores are connected with a material outlet of a transition chute through a dust-proof device; the material outlet of the transition chute is connected with a material inlet of a fan-shaped loading chute. The utility model uses the dosing stores as the buffering stores, which solves the contradiction that weight needs to be weighed in a static mode and material needs to be continuously loaded. The utility model has the obvious effect of loading material in bulk, such as coal powder, bulk cement, etc.

Description

The fast automatic loading station in two quantitative storehouses
Technical field
The utility model is a kind of fast quantification automation loading station of large loose unpacked material, is a kind of automation apron quantitive conveyor tool, a kind of railroad train loading machine.
Background technology
What adopted at known quickly ration loading station is surge bunker+quantitative storehouse scheme, and its basic arrangement is that two bins are arranged above and below, and promptly places surge bunker above quantitative storehouse, to solve the contradiction between static weighing, the quantitative and continuous entrucking.For example the automatic ration truck-loading facilities of Chinese patent 01201108.8 and Chinese patent 01280152.6 proposition all adopts this scheme.The shortcoming of this scheme is that the bin that two volumes differ bigger is arranged above and below, and generally all is double, i.e. two surge bunkers, two quantitative storehouses.System is too huge, complex structure, and the bin degree of utilization is not high; Because quantitatively the top in storehouse also has the surge bunker of bigger height, total system is higher, makes the sealing-tape machine head of fortune material very high, has increased the material loading difficulty; Because system is huge, the construction investment is bigger, has limited the use at quickly ration loading station to a certain extent.
Summary of the invention
Too huge for overcoming existing automatic loading station equipment, bin is too much, the problem that degree of utilization is not high, the utility model provide a kind of parallel placement surge bunker and quantitatively the storehouse and with surge bunker also as the continuous and quantitative loading station in quantitative storehouse.Described loading station adopts installs two quantitative storehouses abreast on same horizontal surface, promptly so-called two storehouses.Two quantitative storehouses are surge bunker each other, is used alternatingly, i.e. quantitative storehouse quickly discharging material entrucking, is weighed or filled the material back of weighing and wait for discharging at another quantitative storehouse material loading, thus realize accurately static weighing and fast continuously entrucking carry out simultaneously.Described method need only a bin height, greatly reduce the height of total system, fortune material sealing-tape machine height is reduced greatly.Loading speed also is improved simultaneously.
The technical scheme that its technical matters that solves the utility model adopts is: the fast automatic loading station in two quantitative storehouses comprises fortune material sealing-tape machine, freeing pipe, the steel structure pylon, dust keeper, transition chute, fan-shaped loading chute, hydraulic efficiency pressure system, weight correcting device, control cabin, also comprise four bifurcated chutes, batching gate, two quantitative storehouses of surge bunker each other, discharge gate, LOAD CELLS; Described going up transported the top that the material sealing-tape machine is installed in described steel structure pylon, described four bifurcated chutes are installed in described below of going up fortune material sealing-tape machine, the described discharge end of going up fortune material sealing-tape machine is aimed at the feeding mouth of described four bifurcated chutes, described two each other the quantitative storehouse of surge bunker be installed in the below of described four bifurcated chutes, four discharging openings of described four bifurcated chutes are aimed at the feeding mouth in described two quantitative storehouses respectively, the discharging opening in described two quantitative storehouses is connected with described transition chute feeding mouth by described dust keeper, described transition chute discharging opening is connected with described fan-shaped loading chute feeding mouth, described hydraulic efficiency pressure system and batching gate, discharge gate, the weight correcting device connects, described freeing pipe and suitable for reading connection of described quantitative storehouse, described weight correcting device is suspended on the both sides in described quantitative storehouse, and described control cabin is installed in described steel structure pylon bottom one side.
Quantitatively the storehouse comprises straight section, oblique section, supporting leg.Quantitatively top, storehouse is straight section, the bottom is oblique section, described straight section and oblique section are formed an asymmetric terrace with edge, described two quantitative storehouses are installed on the same horizontal surface, be installed in side by side on the steel structure pylon by described supporting leg, described LOAD CELLS is installed under the supporting leg, and the discharging opening bottom in described each quantitative storehouse is installed the described discharge gate of a cover respectively.Four bifurcated chutes have a feeding mouth and four discharging openings, and feeding mouth is a column type body, the upper end pan feeding, and the lower end is connected with four barrel shape chutes, forms four bifurcateds, and each discharging opening is installed a cover batching gate respectively.
Concrete working process of the present utility model is: after vehicle to be installed arrives at a station, start conveying system, material is sent in the quantitative storehouse of A through defeated material adhesive tape, measure weight in real time by the LOAD CELLS that is installed in the quantitative storehouse of A, when reaching predetermined weight, stop to have sent material, the material in the quantitative storehouse of A is carried out static accurate measurement to the quantitative storehouse of A.Simultaneously, defeated material adhesive tape is sent material into the quantitative storehouse of B, and in the pan feeding of the quantitative storehouse of B, the discharge gate in the quantitative storehouse of A is opened, and material is discharged into the compartment by fan-shaped loading chute in the quantitative storehouse of A.In the time of the quantitative storehouse of A discharging, B fills in quantitative storehouse, waits for discharging after static accurate measurement.After A quantitative storehouse emptying, the quantitative storehouse of A discharge gate cuts out when waiting for batching, and the quantitative storehouse of B discharge gate is opened, and the material in the quantitative storehouse of B is discharged into the compartment.Meanwhile defeated material adhesive tape begins to the quantitative storehouse of A batching, weighs, and performs and unloads the material preparation.Train is at the uniform velocity advanced in the entrucking process, and the compartment is at the uniform velocity by the entrucking position, and charging, weighing, discharging are taken turns in two quantitative storehouses, and cycle operation so continuously hockets, thus realize rapidly, continuously, accurately, dynamically entrucking.Train the continuously and smoothly advance, until having adorned the final section compartment.
The beneficial effects of the utility model are: the loading speed of loading station further improves, and the height of loading station reduces greatly, weight saving, reduced the number of bin, reduced the investment of loading station, Applicable scope is wider, is a kind of safe and reliable novel fast quantification automation loading station.Described two quantitatively storehouse automation loading station bicycle entrucking precision is 0.1%, and permutation car entrucking precision is ± 0.05%; The entrucking ability per hour can reach more than 5000 tons, and promptly train can guarantee continuous car loading operation so that per hour 0.8~1.5 kilometer speed is at the uniform velocity travelled, and satisfies the requirement of user to loading station loading speed and entrucking precision.
Below in conjunction with the drawings and specific embodiments the utility model is described further.
Description of drawings
Fig. 1 is the two quantitatively front views of the fast automatic loading station in storehouse of the utility model;
Fig. 2 is the two quantitatively lateral plans of the fast automatic loading station in storehouse of the utility model;
Fig. 3 is the two quantitatively four bifurcated chute front views of the fast automatic loading station in storehouse of the utility model;
Fig. 4 is the two quantitatively four bifurcated chute birds-eye vieies of the fast automatic loading station in storehouse of the utility model;
Fig. 5 is the two quantitatively quantitative storehouse front views of the fast automatic loading station in storehouse of the utility model;
Fig. 6 is the two quantitatively quantitative storehouse lateral plans of the fast automatic loading station in storehouse of the utility model.
Specific embodiment
Fig. 1, Fig. 2 are for realizing the utility model two quantitatively front view and the lateral plans of the fast automatic loading station in storehouse.
Among the figure: fortune material sealing-tape machine, 2 four bifurcated chutes, 3 freeing pipes, 4 batching gates, 5 pairs of quantitative storehouses on 1 comprise A CangBCang, 6 LOAD CELLS, 7 steel structure pylons, 8 discharge gates, 9 dust keepers, 10 transition chutes, 11 fan-shaped loading chutes, 12 railway cars, 13 automatic lubricating systems, 14 hydraulic efficiency pressure systems, 15 insulation colored steels, 16 weight correcting devices, 17 control cabins.
The drive part of last fortune material sealing-tape machine 1 is installed on the plane beam of steel structure pylon 7, and the different cultivars mass transport is arrived loading station; Four bifurcated chutes, 2 tops are connected on the steel structure pylon 7, and the bottom is connected with batching gate 4 flanges, and the effect of four bifurcated chutes 2 is to give two quantitative storehouse 5 feed with the material that last fortune material sealing-tape machine 1 is carried respectively according to the entrucking technological requirement; On each quantitative storehouse 5 top cover two freeing pipes 3 being installed is communicated to outside the entrucking tower, the effect of freeing pipe 3 is when streams falls into quantitative storehouse, make air and dust in the quantitative storehouse be discharged into outside the entrucking tower gas shock when entering fast by gas exhaust duct to slow down material; Batching gate 4 is connected on four bifurcated chutes 2, prepares burden fast in quantitative storehouse 5 by opening, close batching gate 4; Quantitative 5 tops, storehouse and batching gate 4 flexible-disc joints, the bottom is connected with discharge gate 8 flanges; LOAD CELLS 6 is installed under the supporting leg in each quantitative storehouse, is used for the accurate weighing of material; The sound load of equipment such as the sound load of fortune material sealing-tape machine 1, quantitative storehouse 5, four bifurcated chutes 2, freeing pipe 3, batching gate 4, weight correcting device 16, discharge gate 8, transition chute 10, fan-shaped loading chute 11, hydraulic efficiency pressure system 14 is gone up in the 7 main carryings of steel structure pylon, the quantitative live load of storehouse 5 material of adorning, and to bear that wind carries and earthquake load.Require integral structure must have enough rigidity, intensity, stability, adapt to the code requirement of measurement instrument, and have enough wind resistances, shock resistance, guarantee the normal operation and the design life of fast quantification automation loading station.Steel structure member is mainly welding wide width wing edge H shaped steel, all connects with big hexagonal high strength bolt between post, beam and the support; Weight correcting device 16 is used for the weighing precision in the quantitative storehouse of periodic calibration; Discharge gate 8 cooperates with fan-shaped loading chute 11, with the railway car 12 of packing into of the material after the weighing; Dust keeper 9 adopts totally-enclosed form, in case dust pollution; Transition chute 10 passes through a charging door entrucking with the material in two quantitative storehouses 5; Control cabin 17 is positioned near the railway car position, be convenient to the operator and see pack into the process in compartment of material by window, the operator is by various buttons and switch, indicator lamp and instrument on the operator's station in the control cabin, and a plurality of main screens and several times screen, equipment state can be understood and control in real time, the process of entrucking can be easy to operate and monitor from the product storehouse to each link of entrucking.Hydraulic efficiency pressure system 14 provides power for various gates, chute and weight correcting device etc.; Automatic lubricating system 13 provides lubricated for the entrucking mechanical equipment, guarantees the normal operation and the service life of equipment.
Fig. 3, Fig. 4 are the structural representation of described four bifurcated chutes, among the figure, and 18a section chute, 19b section chute.
The special bifurcated chute that four bifurcated chutes are made up of two chute section a section chutes 18, b section chutes 19 among the figure, a section, b section corresponding respectively quantitatively A storehouse, the B storehouse in storehouse.When material has been joined in the quantitative storehouse of A, the batching closing gate of this top, quantitative storehouse cooresponding a section chute 18; Simultaneously, the batching gate of top, the quantitative storehouse of B cooresponding b section chute 19 is opened, be the quantitative storehouse of B batching, be used alternatingly, cushion each other by two quantitative storehouses of A, B, promptly during a quantitative storehouse batching weighing, another quantitative storehouse quickly discharging material entrucking, realize train in advancing rapidly, continuously, efficiently, accurately entrucking and accurate measurement.
Fig. 5, Fig. 6 are the quantitative chamber structure scheme drawing of present embodiment, among the figure, and 20 quantitative storehouse straight sections, 21 quantitative storehouse supporting legs, oblique section of 22 quantitative storehouses.
Special asymmetric terrace with edge shape funnel structure is adopted in quantitative storehouse in the present embodiment.Quantitative storehouse straight section 20, the oblique section 22 in quantitative storehouse, quantitative storehouse supporting leg 21, LOAD CELLS 6, weight correcting device 16 among the figure.Quantitatively the lower end, storehouse is a square opening, and the lower end is connected with discharge gate 8 flanges, and two mouths are opened at each top, storehouse, with batching gate flexible-disc joint, and is provided with sighthole.The quantitative storehouse of asymmetric terrace with edge is supported on four high-precision weighing sensors 6, and LOAD CELLS is in the use of loading system, and stressing conditions is good, and has characteristics such as temperature, creep automatic compensation and linear self-correcting, thereby the static weighing precision improves greatly.
The process of present embodiment work:
When preparing entrucking, at first determine kind to be installed, start the initial static software for calculation, determine to open the platform number and the feeding coal of feeder, start conveying system, start the dynamic optimization software for calculation simultaneously, required material enters four bifurcated chutes 2 through defeated material adhesive tape 1, the batching gate of a section chute of four bifurcated chutes 2 is opened, material is unloaded to the quantitative storehouse of pairing A, according to feeding speed, vehicle entrucking situation and the material kind automatically regulating frequency conversion feeder to the quantitative storehouse of A, the control feeding coal forms closed loop control system; Measure in real time by four LOAD CELLS that are installed in the quantitative storehouse of A, when reaching predetermined weight, close the batching gate of a section chute, realize static accurate measurement.Simultaneously, the batching gate opening of the b section chute of four bifurcated chutes 2 unloads material to the quantitative storehouse of the pairing B of this gate.After treating that vehicle 12 puts in place, open the discharge gate under the quantitative storehouse of A, the fan-shaped loading chute 11 by the bottom is packed material in the compartment, by the lip of chute below the material in the compartment is wipeed off simultaneously.When A quantitative storehouse emptying, the discharge gate in A storehouse cuts out; This moment, B material that quantitative storehouse is adorned reached predetermined weight, the B section batching closing gate of bifurcated chute, in the static title in the quantitative storehouse of B, the discharge gate under the quantitative storehouse of B is opened afterwards, fan-shaped loading chute 11 by the bottom is packed material second half section in compartment into, and by the lip of chute material is wipeed off; Meanwhile a section of four bifurcated chutes 2 batching gate opening continues as the quantitative storehouse of A batching.After having adorned a joint railway carriage, lift on the fan-shaped loading chute 11, the vehicle 12 at the uniform velocity advancing enters next entrucking position, put down fan-shaped loading chute 11 and begin to load next joint railway carriage, so continuously cycle operation hockets, thus realize rapidly, continuously, accurately, dynamically entrucking.Train the continuously and smoothly advance, after having adorned the final section compartment, chute rises on the latched position bolt and fixes, aforesaid operations is all finished on the operator's station of control cabin and upper computer, chopping machine can be got corresponding list of loaded wagons immediately, and the entrucking data can be uploaded control center or supervisory management zone by network.

Claims (3)

1. the fast automatic loading station in two quantitative storehouses comprises fortune material sealing-tape machine (1), freeing pipe (3), steel structure pylon (7), dust keeper (9), transition chute (10), fan-shaped loading chute (11), hydraulic efficiency pressure system (14), weight correcting device (16), control cabin (17), it is characterized in that: comprise four bifurcated chutes (2), batching gate (4), two quantitative storehouses (5) of surge bunker each other, discharge gate (8), LOAD CELLS (6); Described going up transported the top that material sealing-tape machine (1) is installed in described steel structure pylon (7), described four bifurcated chutes (2) are installed in described below of going up fortune material sealing-tape machine (1), the described discharge end of going up fortune material sealing-tape machine (1) is aimed at the feeding mouth of described four bifurcated chutes (2), described two each other the quantitative storehouse (5) of surge bunker be installed in the below of described four bifurcated chutes (2), four discharging openings of described four bifurcated chutes (2) are aimed at the feeding mouth in described two quantitative storehouses (5) respectively, the discharging opening in described two quantitative storehouses (5) is connected with described transition chute (10) feeding mouth by described dust keeper (9), described transition chute (10) discharging opening is connected with described fan-shaped loading chute (11) feeding mouth, described hydraulic efficiency pressure system and batching gate (4), discharge gate (8), weight correcting device (16) connects, described freeing pipe (3) and suitable for reading connection of described quantitative storehouse (5), described weight correcting device (16) is suspended on the both sides in described quantitative storehouse (5), and described control cabin (17) is installed in described steel structure pylon (7) bottom one side.
2. two quantitatively fast automatic loading station in storehouse according to claim 1, it is characterized in that: described quantitative storehouse (5) comprises straight section (20), tiltedly section (22), supporting leg (21); Quantitatively top, storehouse is straight section (20), the bottom is an oblique section (22), described straight section (20) and oblique section (22) are formed an asymmetric terrace with edge, described two quantitative storehouses (5) are installed on the same horizontal surface, be installed in side by side on the steel structure pylon (7) by described supporting leg (21), described LOAD CELLS (6) is installed under the supporting leg (21), and the discharging opening bottom in described each quantitative storehouse (5) is installed a cover described discharge gate (8) respectively.
3. two quantitatively fast automatic loading station in storehouse according to claim 2, it is characterized in that: described four bifurcated chutes (2) have a feeding mouth, with four discharging openings, feeding mouth is a column type body, the upper end pan feeding, the lower end is connected with four barrel shape chutes, forms four bifurcateds, and each discharging opening is installed a cover batching gate (4) respectively.
CN 200520108871 2005-06-09 2005-06-09 Rapid automatic loading station with double dosing store Expired - Fee Related CN2832758Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213854A (en) * 2013-02-20 2013-07-24 张进联 Fast loading device for program control measuring
CN103287872A (en) * 2013-05-22 2013-09-11 南通三鑫重工机械有限公司 Train bulk system
CN103879761A (en) * 2014-03-25 2014-06-25 济钢集团有限公司 Transverse moving and sliding type chute discharge hopper of belt conveyor
CN104454687A (en) * 2014-10-28 2015-03-25 山东泰安煤矿机械有限公司 Hydraulic control device for quantitative loading station
CN104816957A (en) * 2015-05-07 2015-08-05 南通润邦重机有限公司 Mobile environment-friendly fertilizer loading hopper for light portal bulk cargo ship unloader
CN105460435A (en) * 2015-12-31 2016-04-06 武汉新农翔饲料有限公司 Finished fodder loose packaging tower
CN108657839A (en) * 2018-07-03 2018-10-16 上海城投污水处理有限公司 sludge transportation system
CN109335745A (en) * 2018-10-10 2019-02-15 天地科技股份有限公司 A kind of automobile loading station of continuous dynamic weighing and method
CN114955596A (en) * 2022-06-23 2022-08-30 戴春华 Chute protection method, device, control equipment, system and medium for loading operation

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213854A (en) * 2013-02-20 2013-07-24 张进联 Fast loading device for program control measuring
CN103287872A (en) * 2013-05-22 2013-09-11 南通三鑫重工机械有限公司 Train bulk system
CN103879761A (en) * 2014-03-25 2014-06-25 济钢集团有限公司 Transverse moving and sliding type chute discharge hopper of belt conveyor
CN104454687A (en) * 2014-10-28 2015-03-25 山东泰安煤矿机械有限公司 Hydraulic control device for quantitative loading station
CN104454687B (en) * 2014-10-28 2017-07-04 山东泰安煤矿机械有限公司 For the hydraulic control device of quantifying and loading station
CN104816957A (en) * 2015-05-07 2015-08-05 南通润邦重机有限公司 Mobile environment-friendly fertilizer loading hopper for light portal bulk cargo ship unloader
CN105460435A (en) * 2015-12-31 2016-04-06 武汉新农翔饲料有限公司 Finished fodder loose packaging tower
CN108657839A (en) * 2018-07-03 2018-10-16 上海城投污水处理有限公司 sludge transportation system
CN108657839B (en) * 2018-07-03 2024-01-16 上海城投污水处理有限公司 Sludge conveying system
CN109335745A (en) * 2018-10-10 2019-02-15 天地科技股份有限公司 A kind of automobile loading station of continuous dynamic weighing and method
CN114955596A (en) * 2022-06-23 2022-08-30 戴春华 Chute protection method, device, control equipment, system and medium for loading operation

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Granted publication date: 20061101

Termination date: 20140609