A kind of production line for magnesia carbon brick product
Technical field
The utility model relates to pneumatic conveying, promote transportation art more particularly to a kind of production for magnesia carbon brick product
Line.
Background technique
Currently, being lacked about the pneumatic conveying feeding form of traditional feeding and particulate material there are following in magnesia carbon brick production technology
Point:
(1) material-uploading style is conveyed using artificial handling, using belt feeder or bucket elevator, and the mode of artificial handling is time-consuming
Arduously, need more people's auxiliary that can just go on smoothly handling, the labor intensity of higher cost, inefficiency, worker also increases
Add, situations such as material leakage, fugitive dust and bulk cargo easily occur, influences entire workshop condition and the health of human body of worker.Traditional bucket elevator or
The mode of movement high failure rate of person's belt feeder, maintenance cost is high, and cannot achieve multiple spot conveying, and hopper is in lifting process
In easy material leakage, occupied space is big, affects the arrangement of workshop.
(2) pneumatic conveying: particulate material, powder, graphite etc. can use pneumatic conveying feeding in process of production;But
Since pneumatic conveying is when conveying particulate material, fraction particulate material can be damaged because of friction, this is just unable to satisfy for product requirement
Grade is high, there can be no the requirements of the client of broken situation, therefore the mode of movement of particulate material needs are improved.
(3) traditional batching mode is weighing of manually weighing, and this weighing mode precision is lower, and another kind is to pass through equipment
Easy electronic, pneumatic control is carried out to realize ingredient, does not have chain or chain lag, measuring accuracy between this ingredient link
It is not high, cause proportioning accuracy to reduce.
(4) it using artificial handling, belt-conveying during traditional material is sent to mixing machine after ingredient, easily leaks
Material, fugitive dust situations such as, be unable to reach environmental requirement, inefficiency, the formulation material especially matched can not complete batch turning, in this way
The formula for just indirectly changing product, affects the quality of product, influences overall yield.
Utility model content
The applicant is directed to above-mentioned existing issue, has carried out Improvement, provides a kind of production for magnesia carbon brick product
Line, realize production or conveying in about particulate material, powder, graphite or fine powder raw material, liquid charging stock automatic charging, match
Material, mixing, Weighing and beat brick processing, high degree of automation.
Technical solution used by the utility model is as follows:
A kind of production line for magnesia carbon brick product, including handled for particulate material particulate material fragmentation cell, for powder
Transportation system and at liquid material after the multiple groups powder milling unit of material processing, the automatic blending and ingredient of graphite or fine powder
The liquid material of reason measures supply unit, further include for crushed particles material, grind powder carry out ingredient proportioning materials unit,
For receive proportioning materials unit, graphite or fine powder automatic blending and ingredient after transportation system and liquid material metering supply unit
Material mixed cell and beat brick metering units for receive material after mixing, the proportioning materials unit, mixed cell and
It beats brick metering units to arrange from top to bottom, between the proportioning materials unit and mixed cell and in the mixed cell
And it beats between brick metering units and arranges burden charging carriage.
Its further technical solution is:
The specific structure of the particulate material fragmentation cell is as follows:
Including being crushed raw material storage warehouse, the discharge end of the broken raw material storage warehouse is given by the first stop valve connection first
Material machine arranges the first raw material crusher, the discharge end of the first raw material crusher at the discharge end of first batcher
It is connected to the feed end of the first bucket elevator, the broken raw material storage warehouse, the first stop valve, the first batcher, the first original
Material crusher and the first bucket elevator form the particulate material level-one fracture area rough and torn to particulate material;In first bucket lifting
The discharge end of machine is connect by Pneumatic three-way change valve with multiple first warehouses, and the discharge port of one of them the first warehouse passes through the
One batcher, third raw material crusher, the second bucket elevator, magnetic separator, vibrating screen are sent into one group of second warehouse, another
The discharge port of first warehouse is sent by the first batcher, the second raw material crusher, the second bucket elevator, magnetic separator, vibrating screen
Enter in another group of the second warehouse, the discharge end of the second warehouse of each group passes through the second stop valve, belt conveyor, First Transition
Bucket, the first batcher are sent into rotating bucket elevator, the second raw material crusher, third raw material crusher, the second bucket lifting
Machine, the first batcher form the particulate material two-stage crushing area for carrying out second-time breakage to particulate material;
The specific structure of the proportioning materials unit is as follows:
It is used to receive the particulate material feed proportioning system of broken rear particulate material including multiple groups and for receiving the mill for grinding rear powder
Powder feed proportioning system;
The particulate material feed proportioning system includes including at least one group of particulate material ingredient warehouse, each particulate material ingredient warehouse difference
It is connected to the discharge port of rotating bucket elevator, passes through the second stop valve connection third respectively in the discharge end of each particulate material ingredient warehouse
Batcher;
The milling feed proportioning system includes one group of powder ingredient warehouse, and the discharge end of each powder ingredient warehouse passes through the respectively
Four stop valves connect the 4th batcher;
The specific structure of the material mixed cell is as follows:
Including with transportation system, trolley transition bucket after the automatic blending and ingredient of level meter batch box system, graphite or fine powder
The mixing machine of connection, the arrangement band blower deduster on the mixing machine;
The specific structure for beating brick metering units is as follows:
Including beating brick dosing machine, each brick dosing machine of beating passes through elephant trunk and the second mistake that material is carried for receiving transportation by lighter trolley
Cross bucket connection;
The specific structure of the powder milling unit is as follows: including grinding machine, the discharge end of the grinding machine connects the first strength
Conveying device is also connect with the discharge port of pulse dust collector on first Pneumatic conveyer;
The particulate material fragmentation cell, powder milling unit, graphite or fine powder automatic blending and ingredient after transportation system,
And it is connect by air hose with the concentrated dust-removing device for concentrated dust-removing processing in proportioning materials unit;
The discharge port quantity of first bucket elevator, the second bucket elevator and rotating bucket elevator is different, and described turn
The specific structure of bucket elevator is as follows:
Casing assembly is at least spliced to form by one section of horizontal segment casing and one section of vertical section casing, wherein one section of horizontal segment
Feeding device is arranged on casing, one end cloth centrally-mounted driving inside the casing assembly, the output end of the driving motor
Conveyor chain is connected by check clutch, hopper is arranged in realization on the conveyor chain and moves in circles;In the horizontal segment
Steering mechanism of the stitching portion of the casing and vertical section casing arrangement for hopper commutation;At least arranged on one section of horizontal segment casing
For the discharge bucket of discharging, the inside of Yu Suoshu discharge bucket is also arranged on the horizontal segment casing for realizing hopper discharge
And the device for discharging that overturning resets;
It installs in the end of the casing assembly anti-drive end for adjusting the elastic stretcher of chain;At least in a Duan Shui
Also arrangement is for catching material leakage and dismountable material collection bucket on flat section casing;
The specific structure of the device for discharging is as follows:
Including with discharging rack affixed on the outside of horizontal segment casing, multiple support posts are set in the discharging rack,
Each support post is connect with pressing plate, is connected air cylinder base plate on the surface of the pressing plate, is arranged on the air cylinder base plate
The output end of cylinder, the cylinder connects guide rail, passes through the affixed guide rail strap of fastener respectively in the two sides of the guide rail;
The multiple inclined-planes and single horizontal plane of reset are overturn after the surface of the guide rail is respectively arranged to hopper contact,
Each inclined-plane is arranged symmetrically centered on the horizontal plane;
In the inner wall two sides of the casing assembly arrangement guide plate, the guide plate is along horizontal segment casing, vertical section
The axis of casing is arranged, is also respectively cooperating with a shaft in the two sides of each hopper, is cooperated with bearing mounting bracket in each shaft,
Bearing is installed in one end of bearing mounting bracket, and the other end is connect with conveyor chain, and the outer peripheral surface of each bearing connects with the guide plate
Touching;Between two hoppers being adjacently positioned, the edges cover of one of hopper is simultaneously connected on the edge of another hopper;
The specific structure of transportation system is as follows after the automatic blending and ingredient of the graphite or fine powder:
A bag platform of opening including being placed in ground, electric cabinet be arranged in it is described open on bag platform, to open bag station flat described
Also at least one, which is installed, on platform opens bag station, it is described to open going out for bag station in the top layout deduster and air outlet for opening bag station
Material mouth is connected with the feed inlet of the second batcher, also sets up the second stop valve in the discharge outlet of each second batcher;It is described
It is connected at the discharge port of second batcher and the charging of weighing hopper, it is uniformly distributed multiple for weighing along the periphery of the weighing hopper
Weighing sensor, the discharge end of the weighing hopper are connected with the import of the second Pneumatic conveyer;
Hand operated gate valve is also arranged in the junction for opening bag station discharge port and the second feed machine inlet;The metering
Bucket is fixed on weighing hopper fixed frame;In respectively opening the side at bag station, also arranged for hanging in the side for opening bag platform
Hang ton packet, the jumbo bag of liberating crane is unpacked hanger;
The vibrator for emptying hopper is also arranged on the weighing hopper;It is also installed in the side for opening bag platform
Platform climbing frame for operator's maintenance.
The specific structure for beating brick dosing machine is as follows:
By for the bucket body component of material containing or charging, the charging mechanism for being stirred and for calculating Material weight
Weighing mechanism is constituted;The bucket body component is located at the feed inlet of the charging mechanism, and the charging mechanism passes through transmission mechanism
It is connect with the output end of driving mechanism, the Weighing mechanism is mounted on the rack, and also installation is controlled with PLC in the rack
The electric cabinet of device;It is also arranged for opening bucket body component material mouth above the feed inlet of the charging mechanism, in Yu Suoshu rack
Liftout attachment;
In the inside of the hopper ontology, arrangement is used for the sealing mechanism of closed blanking mouth;
The specific structure of the charging mechanism is as follows:
It is made of rabbling mechanism and multiple conveying mechanisms;
The rabbling mechanism includes agitating shaft, arranges helical blade along the periphery of the agitating shaft, the helical blade
Ye Jing is along the head of the agitating shaft to the tail portion of the agitating shaft in incremental;
The specific structure of the conveying mechanism is as follows:
Including conveying axis, multiple double wedges radially arranged are set along the periphery of the conveying axis;What is be respectively adjacently positioned is convex
Tooth formation "eight" shape positioned opposite each other;
The Weighing mechanism includes that weighing instrument, hopper and fixed weight scale, the weighing instrument are mounted on the rack, institute
The surface that hopper is arranged in the fixed weight scale is stated, the fixed weight scale passes through support plate and the elevator in rack
Structure connection, also installs weighing sensor in the support plate;
The sealing mechanism includes the movable bottom bar for being mounted on hopper body interior body of rod aperture, and the activity bottom bar stretches out
One end of body of rod aperture connects sealing valve;The sealing valve is that volume is in gradually incremental pyramidal structure, the cone from top to bottom
Shape structure floor product is adapted with blanking port;In also opening up on the hopper ontology multiple the forks of hopper ontology are lifted for fork truck
Che Kong;In the lower section of the fixed weight scale, the splicing pallet for preventing material leakage, the splicing are also arranged in the rack
Pallet is arranged in parallel each other with the fixed weight scale;Cloth is gone back below the discharge port of the charging mechanism, in the rack
Cylinder is set, the piston end of the cylinder is connect by Coupling with blanking rack, and the blanking rack is that longitudinal section is semicircular arc
Shape plate body opens up multiple material-dropping holes for accurate blanking in arc panel body surface face;
The beneficial effects of the utility model are as follows:
(1) using the utility model may be implemented particulate material, powder, graphite and fine powder raw material and liquid charging stock it is automatic on
Material processing, automatic blending, automatic mixing, automatic Weighing and a whole set of automatic flow for beating brick automatically, realize powder
Automatic Conveying, ingredient and the dust of body industry recycle, and whole work process meets environmental requirement, effectively ensured in workshop
The operating environment of environment and worker realize safety in production.The utility model particulate material and powder have been matched after material by transport trolley
Be distributed to it is any with shots, graphite or fine powder by air-transport system be transported to it is any use shots, liquid charging stock passes through liquid
Material metering supply unit is delivered to any shots, will not generate reentrainment of dust in transmission process, will not destroy formula precision, because
It does not have residual for whole system, is not easy flushing when replacing raw material, all materials convey in closed conduit, will not run and emit drop
Leakage meets the high request of environmental protection, and formula will not have error, and whole process is participated in without artificial, and Tthe utility model system is integrally equal
It is handled using insulating ground, avoids security risk.Pipe arrangement is convenient, is effectively utilized space.The utility model substantial length of operation
A people is only needed, it is artificial that 2 are saved than in the past, and workshop condition meets environmental requirement.
(2) accuracy of discharging may be implemented in the arrangement of rotating bucket elevator, while being also avoided that material leakage, substantially increases and unloads
Expect that efficiency, the structure can arbitrarily devised realizations multiple spot feedings, single-point feeding according to operating condition, it might even be possible to realize and primary send one kind
Material or a variety of material can not only make hopper realize horizontal feed, simultaneously also by abutting covering between adjacent hopper edge
It is able to achieve seamless abutting, prevents material leakage;The automatic turning that hopper may be implemented in the arrangement of device for discharging resets, and keeps blanking accurate,
In the utility model conveying circuit can according to different operating condition designs at from bottom to top, it is a variety of from top to bottom etc., meet different
Duty requirements.
(3) the material lamination that the arrangement of brick metering installation can occur before brickmaking to avoid material, the arrangement of blanking rack are beaten
May be implemented accurately to feed, avoid the case where adding, by arrangement weighing structure can the weight to material accurately counted
Amount, which thereby enhances the efficiency and quality of brickmaking, avoids the occurrence of scrapping before brickmaking.
(4) by arrangement graphite or fine powder automatic blending and ingredient after transportation system can solve in the past manually hang material,
The problem of ingredient, feeding, not only saves manpower and material resources, time saving and energy saving, also reduces the employment cost of enterprise.Utilize metering
Accurate dosing may be implemented in bucket and weighing sensor, improves the degree of automation.
Detailed description of the invention
Fig. 1 is the top view of the utility model.
Fig. 2 is structural schematic diagram of the Fig. 1 in the direction B-B.
Fig. 3 is structural schematic diagram of the Fig. 1 in the direction C-C.
Fig. 4 is structural schematic diagram of the Fig. 1 in the direction D-D.
Fig. 5 is structural schematic diagram of the Fig. 1 in the direction A-A
Fig. 6 is structural schematic diagram of the Fig. 1 in the direction E-E.
Fig. 7 is structural schematic diagram of the Fig. 1 in the direction F-F.
Fig. 8 is structural schematic diagram of the Fig. 2 in the direction G-G.
Fig. 9 is structural schematic diagram of the Fig. 2 in the direction H-H.
Figure 10 is structural schematic diagram of the Fig. 2 in the direction J-J.
Figure 11 is structural schematic diagram of the Fig. 2 in the direction K-K.
Figure 12 is structural schematic diagram of the Fig. 2 in the direction L-L.
Figure 13 is the structural schematic diagram of rotating bucket elevator in the utility model.
Figure 14 is the structural schematic diagram of device for discharging in rotating bucket elevator in the utility model.
Figure 15 is the partial structural diagram I of rotating bucket elevator in the utility model.
Figure 16 is the partial structural diagram II of rotating bucket elevator in the utility model.
Figure 17 is the overturning schematic diagram of hopper in rotating bucket elevator in the utility model.
Figure 18 is the structural schematic diagram of rotating bucket elevator another kind embodiment in the utility model.
Figure 19 is the arragement construction schematic diagram of adjacent skips in rotating bucket elevator in the utility model.
Figure 20 is the structure chart of rotating bucket elevator interior hopper, shaft and bearing in the utility model.
Figure 21 is the schematic front view that brick dosing machine is beaten in the utility model.
Figure 22 is the schematic side view that brick dosing machine is beaten in the utility model.
Figure 23 is the partial structural diagram that brick dosing machine is beaten in the utility model.
Figure 24 is the structural schematic diagram that agitating shaft inside brick dosing machine is beaten in the utility model.
Figure 25 is the structural schematic diagram that brick dosing machine delivered inside axis is beaten in the utility model.
Figure 26 is the structural schematic diagram that blanking rack inside brick dosing machine is beaten in the utility model.
Figure 27 is that the flow chart weighed inside brick dosing machine is beaten in the utility model.
Figure 28 is the main view of transportation system after the automatic blending and ingredient of graphite or fine powder in the utility model.
Figure 29 is the side view of Figure 28.
Wherein: 1, being crushed raw material storage warehouse;2, the first stop valve;3, the first batcher;4, the first raw material crusher;5,
One bucket elevator;6, Pneumatic three-way change valve;7, third raw material crusher;8, the second raw material crusher;9, the second bucket type mentions
The machine of liter;10, magnetic separator;11, vibrating screen;12, the second stop valve;13, belt conveyor;14, First Transition bucket;15, rotating bucket mentions
The machine of liter;16, ingredient warehouse high charge level meter;17, wear-resisting intermediate discharger;18, wear-resisting terminal discharger;19, roof scrubber;
20, the low level-sensing device of ingredient storage;21, third batcher;22, twin-bucket burden charging carriage;23, band blower deduster;24, liquid meter
Bucket system;25, trolley transition bucket;26, the 4th batcher;27, the 4th stop valve;28, mixing machine;29, trolley is lightered;30,
Two transition buckets;31, elephant trunk;32, brick dosing machine is beaten;33, concentrated dust-removing device;34, pulse dust collector;35, grinding machine;36, the first gas
Power conveying device;37, first dozen of brick machine;38, second dozen of brick machine;39, third makes brick machine;40, liquid material measures supply unit;
41, feeding forklift;42, transportation system after the automatic blending and ingredient of graphite or fine powder;43, master control room;196, particulate material is matched
Expect warehouse;197, powder ingredient warehouse;198, the first warehouse;199, the second warehouse;
101, first horizontal segment casing;102, feeding device;103, the first hopper;104, burr adjustable tail margin;105, it is tensioned
Device;106, material collection bucket;107, bottom turns to section;108, conveyor chain;109, vertical section casing;110, top turns to section;
111, the second horizontal segment casing;112, device for discharging;1121, discharging rack;1122, fastener;1123, guide rail strap;
1124, guide rail;11241, inclined-plane;11242, horizontal plane;1125, cylinder;1126, air cylinder base plate;1127, pressing plate;1128,
Support post;113, discharge bucket;114, check clutch;115, driving motor;116, guide plate;117, shaft;118, bearing;
119, bearing mounting bracket;
321, bucket body component;32101, forklift hole;32102, body of rod aperture;32103, movable bottom bar;32104, it seals
Valve;32105, blanking port;322, charging mechanism;32201, conveying mechanism;322011, conveying axis;322012, double wedge;32202,
Rabbling mechanism;322021, helical blade;322022, agitating shaft;323, Weighing mechanism;32301, the second hopper;32302, it supports
Plate;32303, fixed weight scale;32304, the second weighing sensor;324, driving mechanism;325, rack;326, weighing instrument;
327, the first electric cabinet;328, feed cylinder;329, Coupling;3210, blanking rack;3211, material-dropping hole;3212, ejection dress
It sets;3213, top plate;3214, connecting rod;3215, splicing pallet.
421, a bag platform is opened;422, the second batcher;423, hand operated gate valve;424, bag station is opened;425, jumbo bag is unpacked
Hanger;426, weighing hopper;4261, the first weighing sensor;4262, vibrator;427, the second Pneumatic conveyer;428, it counts
Batch box fixed frame;429, platform ladder;4210, the second electric cabinet;4211, graphite fine powder deduster;4212, air outlet;
4213, third stop valve.
Specific embodiment
Illustrate specific embodiment of the present utility model below.
As shown in Figure 1, Figure 2 and Figure 3, it includes for particle that magnesia carbon brick described in the utility model conveys feed proportioning system automatically
Expect processing particulate material fragmentation cell, for powder processing multiple groups powder milling unit, for graphite and the stone of fine powder ingredient
Transportation system 42 and the liquid material for liquid material processing convey metering units 40 after the automatic blending and ingredient of ink or fine powder,
Further include for crushed particles material, grind powder carry out ingredient proportioning materials unit, for receiving proportioning materials unit, stone
The material mixed cell and use of transportation system 42 and liquid material conveying metering units 40 after the automatic blending and ingredient of ink or fine powder
Material beats brick metering units after receive mixing, proportioning materials unit, mixed cell and plays brick metering units cloth from top to bottom
It sets, between proportioning materials unit and mixed cell and in mixed cell and beats between brick metering units and arrange burden charging carriage.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 7, Fig. 8, the specific structure of particulate material fragmentation cell is as follows:
Including being crushed raw material storage warehouse 1, the discharge end of broken raw material storage warehouse 1 is given by the first stop valve 2 connection first
Material machine 3, the first batcher 3 is square tube type batcher in the present embodiment.Arrangement first is former at the discharge end of the first batcher 3
Expect crusher 4, the first raw material crusher 4 is jaw crusher in the present embodiment.The discharge end of first raw material crusher 4 and
The feed end of one bucket elevator 5 is connected to, and it is broken to be crushed raw material storage warehouse 1, the first stop valve 2, the first batcher 3, the first raw material
Broken machine 4 and the first bucket elevator 5 form the particulate material level-one fracture area rough and torn to particulate material;In the first bucket elevator 5
Discharge end is connect by Pneumatic three-way change valve 6 with multiple first warehouses 198, and the discharge port of one of them the first warehouse 198 is logical
It crosses the first batcher 3, third raw material crusher 7, the second bucket elevator 9, magnetic separator 10, vibrating screen 11 and is sent into one group of second storage
In storehouse 199, third raw material crusher 7 is oppositely rolling roller crusher in the present embodiment, and the discharge port of another the first warehouse 198 passes through
First batcher 3, the second raw material crusher 8, the second bucket elevator 9, magnetic separator 10, vibrating screen 11 are sent into another group second storage
In storehouse 199, the second raw material crusher 8 is cone crusher in the present embodiment, and the discharge end of the second warehouse of each group 199 passes through
Second stop valve 12, belt conveyor 13, First Transition bucket 14, the first batcher 3 are sent into rotating bucket elevator 15, and second is former
It is secondary for carrying out to particulate material to expect that crusher 8, third raw material crusher 7, the second bucket elevator 9, the first batcher 3 are formed
Broken particulate material two-stage crushing area, after the particulate material finished product after second-time breakage is all screened by vibrating screen 11 according to different size
It returns the second raw material crusher 8 by back of pipeline to be crushed again, the material after two-stage crushing passes through magnetic separator 10, vibrating screen
11 processing after be stored in two group of second warehouse 199 respectively, in the present embodiment the second warehouse of each group 199 have 3 warehouses (according to
The different conditions of production can increase or decrease warehouse).
As shown in figure 5, the specific structure of powder milling unit is as follows: including grinding machine 35, the discharge end connection of grinding machine 35 the
One Pneumatic conveyer 36 is also connected with pulse dust collector 34 on the first Pneumatic conveyer 36, and grinding machine 35 is adopted in the present embodiment
With two sets (can increase more sets according to actual production technique), first Pneumatic conveyer 36 and powder ingredient warehouse 197 connect
It is logical.
The specific structure of proportioning materials unit is as follows:
It is used to receive the particulate material feed proportioning system of broken rear particulate material including multiple groups and for receiving the mill for grinding rear powder
Powder feed proportioning system;
Particulate material feed proportioning system includes including at least one group of particulate material ingredient warehouse 196, and each particulate material ingredient warehouse 196 divides
It is not connected to the discharge port of rotating bucket elevator 15, passes through the second stop valve respectively in the discharge end of each particulate material ingredient warehouse 196
12 connection third batchers 21
As shown in Fig. 1, Figure 12, milling feed proportioning system includes one group of powder ingredient warehouse 197, each powder ingredient warehouse 197
Discharge end pass through respectively the 4th stop valve 27 connect the 4th batcher 26;
Particulate material ingredient warehouse 196 shares 16 in the present embodiment.Powder ingredient warehouse 197 shares 6 in the present embodiment
(particulate material ingredient warehouse 196 and powder ingredient warehouse 197 can be increased or decreased according to practical condition).If foreign particle
Material then by manually hanging material to bag station is opened, is transported in the corresponding particulate material ingredient warehouse 196 in ingredient area by chapelet.?
The lower section discharge end of the particulate material ingredient warehouse 196 of the present embodiment will be prepared by the second stop valve 12 and third batcher 21
Particulate material send to twin-bucket burden charging carriage 22, similarly the powder of ingredient proportionately passes through the 4th stop valve in powder ingredient warehouse 197
27 and the 4th batcher 26 be delivered to twin-bucket burden charging carriage 22.
Ingredient warehouse height material is also respectively disposed at the top of each particulate material ingredient storage 196 and powder ingredient warehouse 197
Position meter 16, prevents storing overfill situation.Particulate material ingredient warehouse 196, powder ingredient warehouse 197 orlop at also arrange
There is the low level-sensing device 20 of ingredient storage, makes to have remained material in each warehouse, prevent hole capital after selling all securities.
As shown in Figure 13 to Figure 20, the discharging of the first bucket elevator 5, the second bucket elevator 9 and rotating bucket elevator 15
Mouthful quantity is different, and the first bucket elevator 5, the internal structure of the second bucket elevator 9 are all the same, is that the bucket of traditional structure mentions
Machine, and the specific structure of rotating bucket elevator 15 is as follows:
As shown in figure 13, casing assembly is at least spliced to form by one section of horizontal segment casing and one section of vertical section casing 109,
Feeding device 102, one end cloth centrally-mounted driving 115 inside casing assembly, driving are wherein arranged on one section of horizontal segment casing
The output end of motor 115 connects conveyor chain 108 by check clutch 114, and the first hopper 103 is arranged in conveyor chain 108
Upper realization moves in circles;In steering mechanism of the stitching portion of horizontal segment casing and vertical section casing 109 arrangement for hopper commutation;
Discharge bucket 113 of the arrangement for discharging at least on one section of horizontal segment casing, in the inside of discharge bucket 113, in horizontal segment casing
On also arrange for realizing hopper discharge and overturning reset device for discharging 112.As shown in figure 13 for by one section in the present embodiment
The casing assembly that first horizontal segment casing 101, vertical section casing 109 and the second horizontal segment casing 111 are constituted., in first level
Burr adjustable tail margin 104 is arranged on section casing 101, the second horizontal segment casing 111 or vertical section casing 109.
The other end inside casing assembly, in also installing stretcher 105 on conveyor chain 108;At least in a Duan Shuiping
Also arrangement is for catching material leakage and dismountable material collection bucket 106 on section casing.
As shown in figure 14, the specific structure of device for discharging 112 is as follows:
Including with discharging rack 1121 affixed on the outside of horizontal segment casing, it is vertical that multiple supports are set in discharging rack 1121
Column 1128, each support post 1128 are connect with pressing plate 1127, air cylinder base plate 1126 are connected on the surface of pressing plate 1127, in gas
It arranges that cylinder 1125, the output end of cylinder 1125 connect guide rail 1124 on cylinder bottom seat board 1126, distinguishes in the two sides of guide rail 1124
Pass through the affixed guide rail strap 1123 of fastener 1122.
As shown in Figure 15, Figure 16, the multiple of reset are overturn after the surface of guide rail 1124 is respectively arranged to hopper contact
Inclined-plane 11241 and single horizontal plane 11242, each inclined-plane 11241 is arranged symmetrically centered on horizontal plane 11242.
As shown in Figure 19, Figure 20, in the inner wall two sides arrangement guide plate 116 of casing assembly, guide plate 116 is along water
The axis arrangement of flat section casing, vertical section casing 109, is also respectively cooperating with a shaft 117 in the two sides of each discharge bucket 113,
Each shaft 117 cooperates with bearing mounting bracket 119, and bearing 118 is installed in one end of bearing mounting bracket 119, the other end with it is defeated
Chain 108 is sent to connect, the outer peripheral surface of each bearing 118 is contacted with guide plate 116;Two the first hoppers 103 being adjacently positioned it
Between, the edge 1302 of one of them the first hopper 103 is covered and is connected on the edge 1302 of another the first hopper 103.
As shown in Figure 1, Figure 2, shown in Fig. 3, Figure 11 and Figure 12, the specific structure of material mixed cell is as follows:
Including with transportation system 42, trolley mistake after the automatic blending and ingredient of level meter batch box system 24, graphite or fine powder
The mixing machine 28 for crossing 25 connection of bucket, the arrangement band blower deduster 23 on mixing machine 28;As shown in Fig. 9, mixed in the present embodiment
Machine 28 shares 5.
As shown in Figure 28, Figure 29, the specific structure of transportation system 42 after the automatic blending and ingredient of above-mentioned graphite or fine powder
It is as follows:
Bag platform 421 is opened including be placed in ground, the second electric cabinet 4210 is arranged in out on bag platform 421, is opening
Also at least one is installed on bag platform 421 and opens bag station 424, in the top layout graphite fine powder deduster 4211 for opening bag station 424
And air outlet 4212, the discharge port for opening bag station 424 is connected with the feed inlet of the second batcher 422, in each second batcher
422 discharge outlet also sets up third stop valve 4213;The discharge port of second batcher 422 and phase at the charging of weighing hopper 426
Connection, along uniformly distributed multiple the first weighing sensors 4261 for weighing in the periphery of weighing hopper 426, the discharge end of weighing hopper 426
It is connected with the import of the second Pneumatic conveyer 427.
The second hand operated gate valve is also arranged in the junction for opening 422 feed inlet of 424 discharge port of bag station and the second batcher
423;Weighing hopper 426 is fixed on weighing hopper fixed frame 428;In respectively opening the side at bag station 424, opening bag platform 421
Side also arranges that the jumbo bag for hanging ton packet, liberating crane is unpacked hanger 425.
The vibrator 4262 for emptying hopper is also arranged on weighing hopper 426;Also pacify in the side for opening bag platform 421
Platform ladder 429 of the dress for operator's maintenance.
In the exit of above-mentioned mixing machine 28 setting transportation by lighter trolley 29, the material that transportation by lighter trolley 29 mixes mixing machine 28 is defeated
It send to the second transition bucket 30 beaten on brick dosing machine 32.
As shown in Figure 1, Figure 2, shown in Fig. 3, Figure 10, Figure 11, Figure 12, the specific structure for beating brick metering units is as follows:
It is each to beat brick dosing machine 32 by elephant trunk 31 and carry object for receiving transportation by lighter trolley 29 including beating brick dosing machine 32
The second transition bucket 30 connection of material.
As shown in Figure 21 to Figure 27, the above-mentioned specific structure for beating brick dosing machine 32 is as follows:
By the bucket body component 321 for material containing or charging, the charging mechanism 322 for being stirred and for calculating Material
The Weighing mechanism 323 of weight is constituted;Bucket body component 321 is located at the feed inlet of charging mechanism 322, and charging mechanism 322 passes through biography
Motivation structure is connect with the output end of driving mechanism 324, and Weighing mechanism 323 is mounted in rack 325, is also installed in rack 325
The first electric cabinet of feeding device 327 with PLC controller;Above the feed inlet of charging mechanism 322, in rack 325 also
Arrange the liftout attachment 3212 for opening 321 material mouth of bucket body component.In the inside of hopper ontology, arrangement is used for closed blanking mouth
32105 sealing mechanism;
The specific structure of charging mechanism 322 is as follows:
It is made of rabbling mechanism 32202 and multiple conveying mechanisms 32201;
As shown in figure 25, rabbling mechanism 32202 includes agitating shaft 322022, arranges spiral along the periphery of agitating shaft 322022
The leaf diameter of blade 322021, helical blade 322021 is presented along the head of agitating shaft 322022 to the tail portion of agitating shaft 322022
Increase;
As shown in figure 24, the specific structure of conveying mechanism 32201 is as follows:
Including conveying axis 322011, multiple double wedges 322012 radially arranged are set along the periphery of conveying axis 322011;
The double wedge 322012 being respectively adjacently positioned formation "eight" shape positioned opposite each other;
Weighing mechanism 323 includes weighing instrument 326, the second hopper 32301 and fixed weight scale 32303, weighing instrument 326
It is mounted in rack 325, the second hopper 32301 is arranged in the surface of fixed weight scale 32303, and fixed weight scale 32303 passes through
Support plate 32302 is connect with the elevating mechanism being located in rack 325, and the second weighing sensor is also installed in support plate 32302
32304。
Sealing mechanism includes the movable bottom bar 32103 for being mounted on body of rod aperture 32102 in hopper body interior, movable bottom bar
32103 one end for stretching out body of rod aperture 32102 connect sealing valve 32104;Sealing valve 32104 is that volume is in gradually from top to bottom
Incremental pyramidal structure, pyramidal structure floor space are adapted with blanking port 32105;It is multiple for pitching in also being opened up on hopper ontology
Vehicle lifts the forklift hole 32101 of hopper ontology;In the lower section of fixed weight scale 32303, also arrangement is for preventing in rack 325
The splicing pallet 3215 of material leakage, splicing pallet 3215 are arranged in parallel each other with fixed weight scale 32303;In charging mechanism 322
Also arrangement charging cylinder 328, the piston end of charging cylinder 328 pass through Coupling 329 and fall below discharge port, in rack 325
Expect that frame 3210 connects, blanking rack 3210 is that longitudinal section is semicircular arc plate body, opens up multiple be used in arc panel body surface face
The material-dropping hole 3211 of accurate blanking.
As shown in figure 3, brick system is beaten being disposed with a row close to the side for beating brick dosing machine 32, respectively more first dozen
Brick machine 37, more second dozen of brick machines 38 and more thirds make brick machine 39, and each model for making brick machine is different, the amount that can be handled
Also different.
As shown in figure 5, defeated after the automatic blending and ingredient of particulate material fragmentation cell, powder milling unit, graphite or fine powder
It send in system 42 and proportioning materials unit and is connect by air hose with the concentrated dust-removing device 33 for concentrated dust-removing processing.
Using above-mentioned magnesia carbon brick convey automatically feed proportioning system carry out magnesia carbon brick convey automatically ingredient process it is as follows:
Particulate material raw material, powder material, graphite or fine powder raw material, liquid charging stock (tar, resin, water etc.) feeding;
Particulate material raw material feeding process is as follows: as shown in Figure 1, Figure 2, shown in Fig. 3, Figure 11 and Figure 12, being shoveled first by feeding
Bulk particulate material is sent into broken raw material storage warehouse 1 by vehicle 41, and the first stop valve of manual operation 2 is opened, and passes through the first feed
Machine 3 will bulk particulate material be sent into the first raw material crusher 4 in carry out it is rough and torn, it is rough and torn after a part of particle material by first bucket
Formula elevator 5, Pneumatic three-way change valve 6 are delivered in wherein one group of first warehouse 198, then pass through third raw material crusher 7
Enter the second bucket elevator 9 after broken to be promoted, opens the second stop valve 12, skin is delivered to by magnetic separator 10, vibrating screen 11
Band conveyer 13.Another part particulate material after rough and torn is delivered to another group of the first warehouse 198 by Pneumatic three-way change valve 6
In, as shown in figure 3, this group of particulate material is handled by the second raw material crusher 8, promoted subsequently into the second bucket elevator 9,
After opening the second stop valve 12, belt conveyor 13 is sent by magnetic separator 10, vibrating screen 11, the particle on belt conveyor 13
Material is unified to be entered in First Transition bucket 14, is finally delivered in rotating bucket elevator 15 by another the first batcher 3, by turning
Bucket elevator 15 is promoted in each particulate material ingredient warehouse, and the discharge bucket 113 of rotating bucket elevator 15 is not limited to single or more
A, the shape and discharge port of each chapelet can be increased or decreased according to the condition of production.
As shown in Figure 13 to Figure 20, above-mentioned first bucket elevator 5, the second bucket elevator 9 and rotating bucket elevator 15
Specific work process is as follows:
Hopper 103 is moved to the discharge outlet of feeding device 102 by conveyor chain 108, is unified by feeding device 102
Blanking, due to the gravity of material make the hopper 103 remain balance will not material leakage, hopper 103 is along Fig. 1 arrow direction by defeated
Sending chain 108 to move over, bottom turns to section 107, top turns to section 110 and turns to, when by discharge bucket 113, discharging dress
The cylinder 1125 set in 112 starts, and the piston rod of cylinder 1125 drives guide rail 1124 to stretch out, as shown in figure 17, when hopper 103
When front end two sides are contacted with one end inclined-plane 11241 of guide rail 1124 in the process of moving, since the both ends of hopper 103 pass through shaft
117, bearing 118 is contacted with guide plate 116, therefore is to be overturn after axle center is blocked hopper 103 with above-mentioned shaft 117,
Hopper 103 realizes material mouth downward when being overturn behind inclined-plane 11241 and horizontal plane 11242 to 180 ° first time, thus will material
It is all sent out by discharge bucket 113, when hopper 103 again passes by inclined-plane 11241, it overturns 180 ° again and restores to initial
Then state moves in circles using conveyor chain 108.
As shown in figure 5, powder material feeding technique is as follows: powder material passes through the first strength after being handled by 35 milling of grinding machine
Conveying device 36, wear-resisting intermediate discharger 17, wear-resisting terminal discharger 18 are sent into powder ingredient warehouse 197, the storage of powder ingredient
Storehouse 197 is dusted by roof scrubber 19.
As shown in Figure 11, Figure 12, Figure 28, Figure 29, the feeding technique of graphite or fine powder raw material is as follows: first by crane by ton
Bag is hoisted to out the top at bag station 424, opens and hangs on jumbo bag after bag and unpack on hanger 425, in opening bag blanking operation, dust is logical
It crosses graphite fine powder deduster 4211 and is dusted processing, and be discharged by air outlet 4212.Liquid charging stock: it is conveyed by liquid material
Heating and stirring tank in metering units 40 carries out heating stirring to liquid material, and liquid material can be tar, resin in the present embodiment
And other liquid charging stocks, each liquid charging stock of the heating and stirring tank in addition to also having both heat insulation function with heating function, after handling well
It is awaited orders by Pipeline transport to level meter batch box system 24.
Ingredient: the particulate material in particulate material ingredient warehouse 196 is passed through into third batcher 21 and twin-bucket according to the production process
Burden charging carriage 22 carries out ingredient;
Powder in powder ingredient warehouse 197 carries out ingredient by the 4th batcher 26 and twin-bucket burden charging carriage 22;Above-mentioned
Pellet, powder enter twin-bucket burden charging carriage 22, are moved to 28 top of mixing machine by twin-bucket burden charging carriage 22;
Graphite or fine powder raw material enter the inside of weighing hopper 426 by the second batcher 422, are then passed by the first weighing
For sensor 4261 to 4210 feedback signal of the second electric cabinet for having PLC controller, PLC provides instruction, controls the second batcher 422
Feeding coal and third stop valve 4213 opening and closing;The data of weighing carry out display feedback by external instrument desk, until same
All material in Recipe after accurate Weighing enters weighing hopper 426, summarize entrance by the requirement of factory formula
Second Pneumatic conveyer 427 is delivered to graphite transition feed bin by the second Pneumatic conveyer 427.
Liquid charging stock is delivered in level meter batch box system 24 by liquid material conveying metering units 40;
Mixing: particulate material, powder in twin-bucket burden charging carriage 22 are sent into mixing machine 28 by trolley transition bucket 25, graphite
Graphite or fine powder raw material in transition feed bin are entered in mixing machine 28 by pipeline, the liquid charging stock in level meter batch box system 24
Any one or more in (tar, resin, water etc.) is delivered to mixing machine 28 according to the production process requirements, on demand,
A kind of above-mentioned raw material or plurality of raw materials are mixed in mixing machine 28.
Metering weighing: the material that completion is mixed in third step is sent into the second transition bucket 30 by transportation by lighter trolley 29, the second mistake
Material after crossing 30 internal mix of bucket is delivered to dozen brick dosing machine 32 by elephant trunk 31 and is weighed, and specific weighing process is as follows:
As shown in Figure 21 to Figure 27, bucket body component 321 is dismantled by forklift hole 32101 and fork truck, it is living by gravity
Dynamic bottom bar 32103 drives sealing valve 32104 to move downward and block blanking port 32105, according to requiring blowing in hopper ontology
Bucket body component 321 is placed in the surface of liftout attachment 3212 afterwards, liftout attachment 3212 includes a top plate 3213 and connection top
Each connecting rod 3214 of plate 3213, top plate 3213 are contacted with sealing valve 32104, with the continuous lower section of hopper ontology, sealing valve
32104 by top plate 3213 constantly upwards ejection, material from the gap between each adjacent connecting rod 3214 and by blanking port 32105 into
Enter in charging mechanism 322, is rotated using driving mechanism 324 and transmission mechanism driving agitating shaft 322022, due to agitating shaft
322022 are engaged by gear with conveying axis 322011, therefore the rotation direction of agitating shaft 322022 and 322011 phase of conveying axis
Instead, make heavy material using the helical blade 322021 on the double wedge 322012 and agitating shaft 322022 on conveying axis 322011
After sinking again dug stirring, constantly move in circles, make material be layered will not uniformly cause lamination, after the completion of stirring by
The cylinder 328 that feeds starts, and piston driving blanking rack 3210 stretches out and be located at the discharge port end of charging mechanism 322, passes through distribution
Multiple material-dropping holes 3211 on blanking rack 3210 realize accurate feeding, and blanking rack 3210 passes through Coupling in the utility model
329 are connected to the piston end of charging cylinder 328.As shown in figure 27, the material fallen falls into fixed 32303 elevating hopper 301 of weight scale
Inside, data are passed to PLC controller by the second weighing sensor 32304 of fixed weight scale 32303, and executing agency responds simultaneously
It is out of service to control feeder apparatus, 326 real-time display weight of weighing instrument, so as to operator's check.
It beats brick: hopper 301 being taken out by operator and first dozen of brick machine 37 or second dozen of brick machine are put into according to production technology
38 or third beat in brick machine 39 carry out beat brick.
If all raw materials are not required to oneself processing in the utility model, but finished product is directly bought, powder, particulate material can be with
Storage bin, and conveying equipment and transporting pattern are directly transported to by conveying equipment corresponding in patent description, technological principle not
In the case where change, it is not limited to the case where this illustrates description, ingredient structure and batching mode are also not limited in the utility model
The case where.Above-mentioned entire production technology instruction is controlled by master control room 43, and equipment presses program automatic running, master control room 43
Also support production report record, storage, printing, fault alarm, the record of equipment, the functions such as modification and foundation of formula, formula
Exist with code form, prevent from divulging a secret, in addition it can, come division operation grade, improve confidentiality according to permission;Due to entire
It is unmanned in production process to make an inspection tour, to guarantee production safety, need operator the case where operating room understands equipment in time, in necessity
Operating condition carry out camera shooting acquisition, accomplished production, safety neglect neither.
Above description is the explanation to the utility model, is not the restriction to utility model, defined by the utility model
Range is referring to claim, and without prejudice to the basic structure of the utility model, the utility model can make any shape
The modification of formula.