CN108657839A - sludge transportation system - Google Patents

sludge transportation system Download PDF

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Publication number
CN108657839A
CN108657839A CN201810720611.1A CN201810720611A CN108657839A CN 108657839 A CN108657839 A CN 108657839A CN 201810720611 A CN201810720611 A CN 201810720611A CN 108657839 A CN108657839 A CN 108657839A
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CN
China
Prior art keywords
sludge
locating rack
box
locking
oil cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810720611.1A
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Chinese (zh)
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CN108657839B (en
Inventor
陈广
姚杰
麦穗海
林冰洁
张厚强
顾萍
彭争梁
朱明瑞
杜兴治
苏德龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Chengtou Waste Water Treatment Co Ltd
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Shanghai Chengtou Waste Water Treatment Co Ltd
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Application filed by Shanghai Chengtou Waste Water Treatment Co Ltd filed Critical Shanghai Chengtou Waste Water Treatment Co Ltd
Priority to CN201810720611.1A priority Critical patent/CN108657839B/en
Publication of CN108657839A publication Critical patent/CN108657839A/en
Application granted granted Critical
Publication of CN108657839B publication Critical patent/CN108657839B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention provides a kind of sludge transportation system comprising:Sludge box;The feeding mechanism being placed at sludge loading, including supporting rack and the loading hopper and docking mechanism that are placed on supporting rack, docking mechanism includes the first locating rack and the first locating rack is connected to supporting rack and is driven the lift drive mechanism of the first locating rack lifting, first locating rack has positioning port, it is arranged with the retaining mechanism for being locked with sludge box in the both sides of positioning port, retaining mechanism includes the second locking assembly for locking the first locking assembly being connected with locking post, and be connected with gate sheet locking and gate sheet is driven to move;During feeding mechanism is connected with sludge box, feeding mechanism is locked with sludge box and opens gate sheet by retaining mechanism, and the located mouth of the discharge duct of loading hopper bottom is made to stretch into the sludge import;The transport establishment of sludge box is back and forth transported between supporting rack at sludge box storage;Transport vehicle sludge box being transported at Sludge landfill.The present invention improves the sludge efficiency of loading and unloading.

Description

Sludge transportation system
Technical field
The present invention relates to sludge technical field of transportation, more particularly to a kind of sludge transportation system.
Background technology
The main method of sludge transport has pipeline transportation, truck transport, barging and combination transfer method etc..It adopts With the conveying of which kind of method be decided by the property of sludge and quantity, the mode of Treatment of Sludge, fed distance and expense, final disposal with Land use systems etc..Wherein, transported on trucks:Suitable for medium and small sewage treatment plant, not by conveying destination limited, be not required to through Cross intermediate transition.Truck transport is convenient, and flexibility is big, but relative transport is smaller, and freight is higher, to ring in transportational process Noise and stink are brought in border, can also dissipate leakage sludge sometimes, have greater environmental impacts;In addition, transported on trucks is difficult to realize producing line formula Automated handling, conevying efficiency is relatively low.
Therefore, it is necessary to the high sludge transportation systems of a kind of high degree of automation, conevying efficiency.
Invention content
In view of the foregoing deficiencies of prior art, it the purpose of the present invention is to provide a kind of sludge transportation system, is used for Solve the problems, such as that sludge conevying efficiency is low in the prior art.
In order to achieve the above objects and other related objects, the present invention provides a kind of sludge transportation system comprising:
Sludge box includes the babinet with seal chamber, and the top of babinet has the sludge import communicated with seal chamber, and The gate sheet of sludge import is opened and closed, the top of babinet is equipped with multiple locking posts around gate sheet;The side of babinet is equipped with able to turn on or off Discharge component;
The feeding mechanism being placed at sludge loading, including supporting rack and the loading hopper being placed on supporting rack and docking Mechanism, docking mechanism include the first locating rack and the first locating rack are connected with support frame as described above and drives the first locating rack The lift drive mechanism of lifting, first locating rack have positioning port, are arranged with and are used for and sludge in the both sides of positioning port The retaining mechanism of case locking, the retaining mechanism include lock the first locking assembly for being connected with the locking post, and with institute Gate sheet locking is stated to be connected and drive the second locking assembly of gate sheet movement;In the process that feeding mechanism is connected with sludge box In, feeding mechanism is locked with sludge box and opens gate sheet by retaining mechanism, makes the discharge duct of loading hopper bottom through fixed Position mouth stretches into the sludge import;
The transport establishment of sludge box is back and forth transported between support frame as described above at sludge box storage;
Transport vehicle sludge box being transported at Sludge landfill;
Control system, including controller, the first testing agency, right for detecting whether sludge box is placed at support frame as described above Connection mechanism is equipped with the second testing agency for detecting whether to be connected with sludge box, first testing agency, the second testing agency And the lift drive mechanism, retaining mechanism, transport establishment are connected with the controller.
Preferably, the transport establishment includes flat car with driving mechanism and is placed in the track on ground, described flat Wooden handcart is moved along the track, and the driving mechanism is connected with the controller.
Preferably, first testing agency includes the detection switch of fixed setting, and is arranged on the babinet Signal sends out portion, and detection switch detection receives the signal that the signal portion of sending out is sent out and feedback signal is to the controller.
Preferably, the docking mechanism further includes lifting the second locating rack for being connected with first locating rack, and described the Two locating racks correspond to the discharge component for being equipped at above-mentioned positioning port and being connected with the discharge duct;In second locating rack bottom surface and The discharge component is provided with sealing element.
Preferably, second locating rack is equipped with multiple guide posts, and first locating rack is set in the both sides of positioning port There are multiple guide sleeves, and the telescopic oil cylinder being placed between adjacent guide sleeve;Each guide post correspondence is led described in being threaded through one Into set, the movable end of telescopic oil cylinder is connected with second locating rack, second locating rack under the drive of telescopic oil cylinder Opposite first locating rack elevating movement.
Preferably, first locating rack is equipped with driving motor, and second locating rack is equipped with and driving motor phase Driving member even, the seal chamber is interior to be equipped with sludge transport mechanism and is equipped with power input port, the dirt in the top of the box The power end of mud transport mechanism is connected with the power transmission unit being placed at power input port, when the second locating rack is contacted with babinet Driving member is clamped with the power transmission unit.
Preferably, the top of the babinet is equipped with multiple guide parts around gate sheet, is being positioned on first locating rack Multiple guiding mechanisms for coordinating with guide part are equipped with around mouthful.
Preferably, it is equipped with gate valve component between the discharge duct and loading hopper outlet, the gate valve component includes The keying oil cylinder being connected with the controller and the gate being connected with keying oil cylinder, gate will unload under the drive for opening and closing oil cylinder Expects pipe and loading hopper outlet or partition.
Preferably, first locking assembly include the locking cylinder being connected with the controller and with locking cylinder phase Lock crook plate even, lock crook plate rotate realization under the drive of locking cylinder and lock the locking post.
Preferably, second locking assembly includes the promotion oil cylinder being connected with the controller, and with push oil cylinder The tight lock set for being connected and being moved in the case where pushing oil cylinder to drive, tight lock set include the movable tight lock oil cylinder of both-end and setting In the claw for being connected with the gate sheet of tight lock oil cylinder end, the tight telescopic direction for locking oil cylinder and the promotion oil cylinder Telescopic direction is perpendicular.
Preferably, the top of the babinet is equipped with the exhaust outlet being arranged side by side with the sludge import, and the gate sheet opens Close the exhaust outlet;The feeding mechanism further includes the extract system being connected with control system, when the feeding mechanism and sludge After case is connected, the extract system is connected after the positioning port with the exhaust outlet.
Preferably, the docking mechanism further includes lifting the second locating rack being connected with first locating rack, and second is fixed Position frame, which corresponds to, is equipped with and the connected discharge component of the discharge duct and air-breathing corresponding with the exhaust outlet at above-mentioned positioning port Shade assembly, the air-breathing shade assembly are connected by air intake duct with the extract system;It unloads in the second locating rack bottom surface and around described Material component and air-breathing shade assembly are provided with sealing element.
Preferably, the top of the babinet is equipped with exhaust passage, and the exhaust outlet is connected with the outlet side of exhaust passage, arranges The inlet end in gas channel is located at top one end opposite with the sludge import of the babinet.
Preferably, the transport vehicle is equipped with torque arm device, and torque arm device includes rollover stand, sliding on rollover stand Sliding rack, and it is rotatably arranged on the pulling arm on sliding rack for being connected with the sludge box, the rear side rotation of rollover stand is set It sets in the tail portion of transport vehicle, rollover stand is connected by turnover driving mechanism with transport vehicle.
As described above, the sludge transportation system of the present invention, has the advantages that:Sludge box can be by transport establishment certainly It is dynamic to be delivered at supporting rack, it, can be by sludge loading (i.e. under sludge-tank when controller detects sludge box conveying in place Just) docking mechanism of setting is docked with sludge box automatically, and the automatic loading of sludge can be achieved after docking, and sludge box fills with sludge Afterwards, docking mechanism is detached with sludge box automatically, and the gate sheet in sludge box closes sludge import, and so far transport establishment again will The sludge box of fully loaded sludge is transported to appointed place, and sludge box can be pulled on vehicle by the torque arm device on subsequent transportation vehicle, transports people Member can transport the sludge in sludge box to progress landfill disposal at landfill;It can be seen that the handling of sludge are automations, Which raises the efficiency of loading and unloadings, and environmentally safe in loading process, may be provided at underground at sludge loading.
Description of the drawings
Fig. 1 is shown as the sludge transportation system schematic diagram of the present invention.
Fig. 2 is shown as the partial sectional view of Fig. 1.
Fig. 3 is shown as the feeding mechanism schematic diagram of the present invention.
Fig. 4 is shown as the docking mechanism schematic diagram of the present invention.
Fig. 5 is shown as the first locating rack schematic diagram of the present invention.
Fig. 6 is shown as the second locating rack schematic diagram of the present invention.
Fig. 7 is shown as the first retaining mechanism schematic diagram of the present invention.
Fig. 8 is shown as the second retaining mechanism schematic diagram of the present invention.
Fig. 9 is shown as the status diagram of the second retaining mechanism and gate sheet locking of the present invention.
Figure 10 is shown as the loading hopper schematic diagram of the present invention.
Figure 11 is shown as the sludge box vertical view of the present invention.
Figure 12 is shown as the sectional view of the sludge box length direction of the present invention.
Figure 13 is shown as the side view of the sludge box of the present invention.
Figure 14 is shown as the sectional view of the sludge box width direction of the present invention.
Figure 15 is shown as the top of the box seal assembly schematic diagram of the sludge box of the present invention.
Figure 16 is shown as the gate sheet schematic diagram of the present invention.
Figure 17 is shown as the docking operation figure of the sludge box and docking mechanism of the present invention.
Figure 18 is shown as the transport vehicle of the present invention and sludge box pulls state diagram.
Component label instructions
1 supporting rack
2 first locating racks
21 main frame bodies
22 guide sleeves
23 subframe bodies
24 first locking assemblies
241 locking cylinders
242 lock crook plates
243 axis holes
25 positioning ports
26 motor mounts
27 second locking assemblies
271 claws
272 tight lock oil cylinders
273 push oil cylinder
28 guiding mechanisms
29 telescopic oil cylinders
3 lift drive mechanisms
4 second locating racks
41 guide posts
42 frame bodies
43 air-breathing shade assemblies
44 pedestals
45 sealing elements
5 discharge components
6 sludge boxes
601 Rear Doors
602 hydraulic tubes
603 drive cylinders
61 guide parts
62 gate sheets
621 track grooves
622 card slots
623 plate bodys
624 reinforcing ribs
63 spiral pushing bars
64 sludge imports
65 power input ports
66 exhaust outlets
67 locking posts
68 seal assemblies
681 sealed bodies
682 positive stop strips
69 exhaust passages
The inlet end of 691 exhaust passages
71 open and close oil cylinder
72 gates
73 discharge ducts
8 driving motors
81 driving members
10 loading hoppers
11 screw conveyors
12 flat cars
13 transport vehicles
141 pulling arms
142 rollover stands
143 turnover driving mechanisms
Specific implementation mode
Illustrate that embodiments of the present invention, those skilled in the art can be by this explanations by particular specific embodiment below Content disclosed by book understands other advantages and effect of the present invention easily.
It please refers to Fig.1 to Figure 18.It should be clear that structure, ratio, size etc. depicted in this specification institute attached drawing, are only used To coordinate the revealed content of specification, so that those skilled in the art understands and reads, being not limited to the present invention can The qualifications of implementation, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, should all still fall in disclosed skill In the range of art content can cover.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness It is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable scope of the present invention.
As shown in Figure 1, the present invention provides a kind of sludge transportation system comprising:
Sludge box 6 is shown in include the babinet with seal chamber shown in Figure 11 and Figure 12, and the top of babinet has and seal chamber The sludge import 64 communicated, and the gate sheet 62 of sludge import 64 is opened and closed, the top of babinet is equipped with multiple locks around gate sheet Tight column 67;The side of babinet is equipped with discharge component able to turn on or off, can be poured out the sludge in seal chamber by discharge component;
The feeding mechanism being placed at sludge loading, as shown in Figure 3, including supporting rack 1 and be placed on supporting rack 1 into Funnel 10 and docking mechanism, docking mechanism include the first locating rack 2 and the first locating rack 2 are connected with support frame as described above 1 And the lift drive mechanism 3 of the first locating rack 2 lifting is driven, see shown in Fig. 5 and Fig. 6, first locating rack 2 has positioning port 25, be arranged with the retaining mechanism for being locked with sludge box 6 in the both sides of positioning port 25, the retaining mechanism include with it is described The first connected locking assembly 24 of the locking of locking post 67, and locked with the gate sheet 62 and be connected and gate sheet is driven to move Second locking assembly 27;During feeding mechanism is connected with sludge box 6, retaining mechanism locks feeding mechanism and sludge box 6 It is tight and open gate sheet 62, so that the located mouth of the discharge duct of loading hopper bottom 25 is stretched into the sludge import 64;
The transport establishment of sludge box is back and forth transported between support frame as described above 1 at sludge box storage;
The transport vehicle 13 sludge box being transported at Sludge landfill;
Control system, including controller, be placed at support frame as described above 1 detect whether sludge box 6 the first testing agency, Docking mechanism is equipped with the second testing agency for detecting whether to be connected with sludge box 6, first testing agency, the second detection machine Structure and the lift drive mechanism, retaining mechanism, transport establishment are connected with the controller.
The sludge box 6 of the present invention can be automatically delivered to by transport establishment at supporting rack 1, when controller detects sludge box 6 conveyings in place when, can be docked automatically with sludge box 6 by the docking mechanism that (i.e. sludge-tank below) is arranged at sludge loading, The automatic loading of sludge can be achieved after docking, after sludge box 6 fills with sludge, docking mechanism is detached with sludge box 6 automatically, dirty Gate sheet 62 on mud box 6 closes sludge import 64, and so far the sludge box 6 of fully loaded sludge is transported to specified ground by transport establishment again Sludge box 6 can be pulled on vehicle by point, subsequent transportation vehicle 13, conveying people the sludge in sludge box 6 can be transported at landfill into Row landfill disposal;It can be seen that the handling of sludge are automations, which raises the efficiency of loading and unloadings, and in loading process It is environmentally safe, it may be provided at underground at sludge loading.
Above-mentioned first testing agency (being unillustrated) includes the detection switch of fixed setting, and is arranged on the babinet Signal send out portion, detection switch detection receives the signal that the signal portion of sending out is sent out and feedback signal is to the controller.Detection Switch is trigger switch, and such as stroke or close to switch, the signal source of detection is sent out by the signal portion of sending out on babinet, avoids missing Operation, that is, avoid that sludge box does not come and first testing agency's feedback signal and carries out docking mechanism docking to controller.
It includes multiple switch amount trigger module that above-mentioned second testing agency, which (is unillustrated) it, when above-mentioned docking mechanism acts When, often step action completes to trigger a switching value to controller, and controller output is made to order to the actuator of next step action, Complete all docking actions.
It is the specific embodiment of above-mentioned sludge box as shown in Figure 11 to Figure 16:
Seal chamber in above-mentioned sludge box 6 is used for holding sludge, entire babinet can by both side plate, foreboard, constitute above-mentioned unload The Rear Door and top plate and bottom plate of material component surround, i.e., the babinet of the present embodiment is rectangular, and above-mentioned sludge import 64 is located at top On plate.The outer surface of the present embodiment foreboard be equipped with for the link being connected is linked up on transport vehicle, be convenient for subsequent transportation.
Above-mentioned discharge component is used to topple over the sludge in seal chamber, as shown in Figure 13, the discharge component packet in the present embodiment Include rotation setting and can opposite case bottom rotate up the Rear Door 601 of unlatching, and the bottom of the bottom of Rear Door 601 and babinet Portion by retaining mechanism be connected, in the present embodiment Rear Door 601 be connected with drive cylinder 603 realize rotarily open automatically;Discharging Component is without being limited thereto, only needs it that can realize automatic open close, topples over convenient for sludge.Drive cylinder 603 and 602 phase of hydraulic tube Even, control valve can be equipped on hydraulic tube 602, which can be connected with remote controllers.Retaining mechanism in the present embodiment Can be latch assembly, or check lock lever is controlled by telescopic oil cylinder and is moved back and forth, to be inserted into the lockhole of bottom of box setting, It realizes the locking of Rear Door and babinet.
Preferably to carry out sludge conveying, convenient for the exclusion of sealing intracavity gas, as shown in Figure 11, the present embodiment is in babinet Top be additionally provided with sludge import 64 be arranged side by side exhaust outlet 66, above-mentioned gate sheet 62 is while opening and closing sludge import 64 Open and close the exhaust outlet 66;The feeding mechanism further includes extract system, after the feeding mechanism is connected with sludge box 6, institute It is connected with the exhaust outlet 66 after stating the located mouth of extract system 25.The present embodiment starts pumping system by the way that exhaust outlet 66 is arranged System can vacuumize seal chamber, the foul smell that sludge in babinet generates can also be discharged in time when storing sludge, avoid Pollute environment.The present embodiment is that preferably discharge gas, the top of above-mentioned babinet are equipped with exhaust passage 69, see Figure 12 and Figure 14 institutes Show, the outlet side of exhaust passage 69 is connected with above-mentioned exhaust outlet 66, and the inlet end 691 of exhaust passage is connected to and is located at seal chamber The top of babinet one end opposite with sludge import 64, before sludge box and above-mentioned feeding mechanism butt-joint locking start defeated sludge, Realization can be connected to exhaust outlet 66 to vacuumize seal chamber, be uniformly scattered to seal chamber convenient for follow-up sludge by extract system It is interior;In sludge transmission process, extract system continues to aspirate, and can also be connected with deodoration system, i.e., is delivered in seal chamber to sludge When seal chamber in foul smell extracted out and handled, pollution of the foul smell to environment when reducing the transport of follow-up sludge and unloading.
To make sludge be evenly distributed in seal chamber, as shown in Figure 12, the present embodiment is equipped with spiral at the top of seal chamber Delivery device, spiral pushing mechanism include the spiral pushing bar 63 of rotation setting, and spiral pushing bar 63 is located at upper in seal chamber In portion space and across sludge import 64, the middle part of the present embodiment spiral pushing bar 63, which is rotatably arranged on, is lifted on top of the box In bearing block 631, the power end of spiral pushing bar 63 is connected with power transmission unit, and power transmission unit have be connected with power source Interconnecting piece, interconnecting piece extends in the power input port 65 of top of the box, and power input port 65 is close to sludge import 64 Setting, above-mentioned gate sheet 62 can be sealed against.It is incited somebody to action for the structure for reducing in sludge box, and reduction security risk, the present embodiment The power source of driving spiral pushing bar is independently arranged, that is, is arranged on above-mentioned feed mechanism, is seen shown in Fig. 2, Fig. 4 and Fig. 5, this reality It applies in example and is additionally provided with motor mount 26 on above-mentioned first locating rack 2, be equipped on motor mount 26 for driving sludge box The driving motor 8 of inside spin delivery device, after the first locating rack 2 docks locking with the babinet of above-mentioned sludge box 6, driving motor 8 can be connected with the transmission of above-mentioned power transmission unit.
For ease of the keying of above-mentioned gate sheet, and ensure leakproofness, sees shown in Figure 12 to Figure 16, the present embodiment babinet Top and it is equipped with track groove 621 in the both sides of the sludge import 64 and exhaust outlet 66, the sliding of the gate sheet 62 is set to described In track groove 621.The present embodiment is equipped with the sealing with 62 fitted seal of gate sheet around sludge import 64 and exhaust outlet 66 Component 68, seal assembly 68 include sealed body 681, are seen shown in Figure 11 and Figure 15, and the limit of sealed body 681 is being installed Positive stop strip 682 in slot, exhaust outlet 66 and sludge import 64 in the present embodiment are rectangle, above-mentioned exhaust outlet 66 and sludge into Mouth 64 is disposed proximate to, and sealed body 681 has the outline border and isolating bar around exhaust outlet 66 and sludge import 64 1 weeks, isolating bar Between exhaust outlet 66 and sludge import 64, when above-mentioned gate sheet 62 is placed on exhaust outlet 66 and sludge import 64, sealing Main body 681 can improve leakproofness, avoid sludge from leaking in transit, also reduce foul smell as far as possible with 62 tight fit of gate sheet Outer put.
The specific embodiment of above-mentioned docking mechanism:
To realize the positioning of above-mentioned feeding mechanism and sludge box, as shown in Figure 5, the first locating rack 2 packet in the present embodiment Main frame body 21 is included, forms above-mentioned positioning port 25 on main frame body, main frame body 21 extends outward to form pair from the both sides of positioning port 25 Frame body 23, for subframe body 23 for being connected with above-mentioned lift drive mechanism 3, lift drive mechanism 3 is telescoping cylinder in the present embodiment, can Think that telescopic oil cylinder may be telescopic cylinder;Being also not necessarily limited to telescoping cylinder, it may be other driving mechanisms, only need its energy band Dynamic docking mechanism makees elevating movement.
Preferably to realize that docking mechanism is docked with the accurate of sludge box 6, the top of the present embodiment babinet surrounds gate sheet 62 are equipped with multiple guide parts 61, are equipped with around positioning port 25 on first locating rack 2 multiple for coordinating with guide part Guiding mechanism, it can be guide sleeve to above-mentioned guiding mechanism 28, and when positioning only needs the guide part 61 in sludge box to stretch into it It is interior, that is, realize the first positioning of the first locating rack and sludge box;Guiding mechanism 28 or guide plate, when the guiding in sludge box When part is equipped with guide groove, guide plate is inserted into guide groove the first positioning that sludge box can be realized;Guiding mechanism is without being limited thereto, only Need it that can realize that carry out just positioning with sludge box continues to decline convenient for the first locating rack, allows it to be docked with sludge box.
It docks, sees shown in Fig. 3, Fig. 4 and Fig. 6, this implementation with the accurate sealing of sludge box for docking mechanism is better achieved Docking mechanism further includes lifting the second locating rack 4 being connected with the first locating rack 2 in example, and the second locating rack 4 corresponds to above-mentioned positioning The discharge component 5 being connected with above-mentioned discharge duct is equipped at mouth 25;Above-mentioned sealing is positioned at the second locating rack bottom surface and around described The sealing element 45 that discharge component 5 and air-breathing shade assembly 43 are arranged.The present embodiment is practicable by the setting of the second locating rack 4 Fine positioning realizes that discharge component 5 is accurately docked with sludge import 64, and also passes through sealing element 45 and above-mentioned sealing group after docking Part 68 coordinates to ensure leakproofness.Sealing element 45 in the present embodiment can be the sealing strip being arranged around discharge component 5, or and case Seal assembly on body is mutually clamped sealing.
Be additionally provided on above-mentioned second locating rack 4 when the top of above-mentioned sludge box is equipped with exhaust outlet 66, in the present embodiment with 66 corresponding air-breathing shade assembly 43 of the exhaust outlet, air-breathing shade assembly 43 are connected by air intake duct with extract system, the second positioning When frame 4 is with babinet fine positioning, air-breathing shade assembly 43 is accurately docked with exhaust outlet 66;Above-mentioned sealing element 45 is not only set around discharge component Setting also has around the part of air-breathing shade assembly.Above-mentioned discharge component 5 is surrounded by polylith plate-like piece, and above-mentioned air-breathing shade assembly 43 includes With leachy crossbeam and the gas hood being located on crossbeam, crossbeam constitutes a part for above-mentioned top of the box.
To realize that stablizing for above-mentioned second locating rack lifts, sees shown in fig. 4 to fig. 6, set on the frame body 42 of the second locating rack 4 There are multiple guide posts 41;As shown in Figure 5, the first locating rack 2 is equipped with multiple guide sleeves 22 in the both sides of positioning port, and is placed in phase Telescopic oil cylinder 29 between adjacent guide sleeve 22;As shown in Figure 4, the correspondence of each guide post 41 is threaded through in a guide sleeve 22, is stretched The movable end of contracting oil cylinder 29 is connected with second locating rack 4, and second locating rack 4 is opposite under the drive of telescopic oil cylinder 29 First locating rack, 2 elevating movement.The present embodiment is connected by the second locating rack 4 with the lifting of the first locating rack 2, when the first locating rack 2 with sludge box (i.e. sludge transport compartment) just positioning and by the first retaining mechanism 24 in retaining mechanism by the first locating rack 2 and After sludge box 6 is locked, the second retaining mechanism 27 moves it the locking of gate sheet 62 in sludge box, realizes the dirt in sludge box Mud import 64 is opened, and then the second locating rack 4 declines under the drive of telescopic oil cylinder 29, the cooperation of guide post 41 and guide sleeve 22 Ensure that the straight line of the second locating rack 4 stablizes lifting.
See shown in Fig. 4 and Fig. 6, the present embodiment is additionally provided with the driving member being connected with driving motor 8 on the second locating rack 4 81, driving member 81 is mounted on pedestal 44;As shown in Figure 2, make above-mentioned driving member when the second locating rack 4 is contacted with above-mentioned babinet 81 stretch into power input port 65 and are docked with power transmission unit, realize the docking transmission of power, namely realize docking mechanism with it is dirty The fine positioning of mud box.
Preferably to realize docking for above-mentioned driving member and power transmission unit, driving member 81 is with spline in the present embodiment The reduction box at end, power transmission unit are umbrella gear case, and the two is connected by splined end key.
To realize that above-mentioned first locating rack 2 is connected with the locking of above-mentioned babinet, see shown in Fig. 5, Fig. 7, the in the present embodiment One locking assembly 24 includes locking cylinder 241 and the lock crook plate 242 being connected with locking cylinder 241, and lock crook plate 242 is in locking oil Axis rotation under the drive of cylinder 241 in axis hole 243, which is realized, locks above-mentioned locking post.When 242 lock pillar locking post of lock crook plate, Realize being fixedly linked for the first locating rack and babinet.
To automatically open above-mentioned sludge import, see shown in Fig. 4, Fig. 8 and Fig. 9, the second locking assembly 27 includes pushing oil Cylinder 273, and be connected and the tight lock set that moves in the case where pushing oil cylinder drive with oil cylinder 273 is pushed, tight lock set includes both-end Movable tight lock oil cylinder 272 and the claw 271 for being connected with gate sheet 62 in tightly lock oil cylinder 272 end is set, tightly lock The telescopic direction of oil cylinder 272 and the telescopic direction for pushing oil cylinder 273 are perpendicular.See shown in Figure 13 and Figure 15, the present embodiment In the sliding of gate sheet 62 in the track groove 621 of above-mentioned babinet, gate sheet 62 is equipped with company for coordinating with claw 271 Socket part, interconnecting piece is card slot 622 in the present embodiment, and card slot 622 is located at 623 side of plate body of gate sheet, can be existed by reinforcing beam Side is open to be formed, and reinforcing rib 624 is additionally provided on plate body 623.When needing to convey sludge into seal chamber, under docking mechanism Drop, above-mentioned first locking assembly and box lock are next, and the action of the second locking assembly, tightly lock oil cylinder 272 acts first, drives two Claw 271, which acts, makes it be clamped with the card slot 622 on gate sheet 62, that is, realizes that gate sheet 62 is clamped claw 271;It pushes again Oil cylinder 273 acts, and drives gate sheet to be moved along above-mentioned track groove 621 by tight lock set, realizes the sludge that sludge is transported to compartment Import 64, exhaust outlet 66 are opened, to make above-mentioned discharge component 5 stretch into sludge import 64, in the docking of above-mentioned air-breathing shade assembly State exhaust outlet 44.
In view of above-mentioned sludge box and feeding mechanism, the specific docking operation of the present embodiment sludge box and feeding mechanism is:
As shown in Figure 17, sludge box is moved under the supporting rack 1 of feeding mechanism, and controller obtains the letter of sludge box in place Number, make feeding mechanism start to act, the action process of feeding mechanism acts to the right from the left side of Figure 17, first the first locating rack 2 decline under the driving of lift drive mechanism 3, the left side first state of Figure 17, guiding mechanism 28 and sludge box during decline On guide post 61 realize just positioning, it is ensured that the first locating rack 2 during decline along guide post 61 decline, make positioning port 25 with 64 face of sludge import is shown in the second state of left side of Figure 17, above-mentioned first locking assembly after the first locating rack 2 is fallen into place Lock crook plate 242 in 24 declines locking post in the drive of locking cylinder 241 and holds latching tightly, realizes the first locating rack 2 and babinet It is fixedly linked;Follow-up second locking assembly 27 acts, and tight oil cylinder 272 of locking first acts, and two actions of claw 271 is driven to make itself and lock Card slot clamping on door-plate 62, realizes that gate sheet 62 is clamped claw 271;It pushes oil cylinder 273 to reoperate, passes through tight lock set band Dynamic gate sheet movement, realizes that the sludge import 64 that sludge is transported to compartment is opened, sees the left side third state of Figure 17;Again above-mentioned Two locating racks 4 telescopic oil cylinder 29 decline, realize the second locating rack on driving member 81 stretch into power input port 65 with power Transmission Part docks, and realizes the docking transmission of power;Make above-mentioned air-breathing shade assembly 43 and the 66 face phase of exhaust outlet on babinet simultaneously Connection, namely realize the fine positioning of docking mechanism and sludge transport compartment, it so far completes feeding mechanism and transports the automatic of compartment with sludge Docking, above-mentioned discharge duct 73 stretch into sludge import, see the rightmost side state of Figure 17.When preparing to feed to sludge transport compartment, Start above-mentioned driving motor 8, spiral pushing bar 63 is driven to rotate, opens suction system to vacuumizing in babinet;Again by opening It closes the action of oil cylinder 71 to detach gate 72 between discharge duct 73 and the outlet of loading hopper 10, by discharge duct 73 and loading hopper 10 outlet, you can realize the conveying of sludge.
The specific embodiment of above-mentioned loading hopper:
To be preferably sealed docking, the material in docking operation in loading hopper is avoided to fall, as shown in Figure 10, originally The outlet of loading hopper 10 is provided with above-mentioned discharge duct 73 in embodiment, is set between discharge duct 73 and loading hopper outlet There are gate valve component, the gate valve component to include the keying oil cylinder 71 being connected with above controller and be connected with oil cylinder 71 is opened and closed Gate 72, gate 72 is under the drive for opening and closing oil cylinder 71 by discharge duct 73 and 10 outlet of loading hopper or partition.This implementation Example can be pushed gate 72 by opening and closing the action of oil cylinder 71 by the setting of gate valve component when needing to interrupt the conveying of material To between discharge duct 73 and the outlet of loading hopper 10, by the outlet of discharge duct 73 and loading hopper 10;When needing to continue When conveying material, it can be acted by keying oil cylinder 71 and detach gate 72 between discharge duct 73 and the outlet of loading hopper 10, By the outlet of discharge duct 73 and loading hopper 10.
Preferably to convey sludge, screw conveyor 11 is equipped in the exit of loading hopper 10 in the present embodiment.
Transport establishment's embodiment
As shown in Figure 1, above-mentioned transport establishment includes flat car 12 with driving mechanism and is placed in the track on ground, Flat car 12 is moved along the track, and the driving mechanism is connected with the controller.Concretely:Above-mentioned transport establishment Ke Bao Include bottom carry rotating wheel flat car 12, flat car 12 be equipped with driving rotating wheel rotation driving motor, driving motor with Above controller is connected, and acts under the control of the controller.To make flat car even running, the present embodiment that can also set on the ground Track is set, the rotating wheel on flat car 12 is made to move in orbit, realizes straight line stable motion.Further, it is stable fortune It serves and states sludge box, the surface of flat car 12 is equipped with the track groove for being oriented to and limiting sludge box movement, when sludge box 6 is filled to tablet When being unloaded on vehicle 12 or from flat car 12, sludge box 6 is moved along above-mentioned track groove, and sludge box 6 is avoided to tilt walking from tablet Fall on vehicle 12.Originally it implements and empty sludge box 6 can be transported at above-mentioned sludge loading by flat car 12, after filling sludge, Full sludge box is transported back again, pulls away full sludge box for subsequent transportation vehicle.
The transfer of sludge box is realized with this preferably to make flat car 12 be docked with transport vehicle 13, the present embodiment further includes containing It puts and states transport vehicle 12 and rotatable turntable (being unillustrated), opened to turntable for transport vehicle 13, rotated and realized by turntable Flat car is docked with transport vehicle, realizes the transfer of sludge box.
Transport vehicle embodiment
For preferably sludge box is transported to filling at Sludge landfill, as shown in Figure 18, the transport vehicle of the present embodiment 13 there is the platform for holding sludge box, platform to be equipped with the torque arm device for loading and unloading sludge box 6, and torque arm device includes rollover stand 142, sliding is set to the sliding rack on rollover stand 142, and the pulling arm 141 being rotatably arranged on sliding rack, rollover stand 142 Rear side is rotatably arranged on the tail portion of transport vehicle 13, and the ontology of rollover stand 142 passes through a turnover driving mechanism 143 and 13 phase of transport vehicle Even, rollover stand 142 is equipped with track groove compatible with the walking roller of sludge compartment bottom, and track groove prolongs on rear side of rollover stand Extend to the front side of rollover stand;Turnover driving mechanism 143 can be the driving telescopic drives part such as cylinder or drive cylinder in the present embodiment; Pulling arm 141 is bending structure, and lower end is rotatably arranged on sliding rack, and the upper end of pulling arm 141 is equipped with for connecting sludge The hook of case.
The process of transport vehicle loading sludge box is in the present embodiment:
Start above-mentioned turnover driving mechanism 143, makes rollover stand 142 at heeling condition, make rollover stand 142 and transport vehicle 13 Loading end is in 38 degree of acute angle states;Pulling arm 141 is adjusted, the sharp angle of the upper end that can make pulling arm 141 and rollover stand 7 is in 10 degree State;
Hook compartment action:Transport vehicle 13 is moved backward, until sludge box is caught in the hook on pulling arm 141;
Suspended carriage acts:Make compound motion (rotation peace in the front side of 13 parking braking of transport vehicle, sludge compartment 6 towards transport vehicle 13 Move), sludge compartment 6 is smaller with the angle of transport vehicle bottom surface during compound motion, and the variation of center of gravity is smaller;
It gets on the bus action:Pulling arm 8 rotates the upper end and puts up plumbness with overturning, in the drive of turnover driving mechanism 143 Under, rollover stand 142 is in 30 degree of sharp angle states with transport vehicle, at this point, the preceding part in sludge compartment 6 is located on rollover stand 142, sludge It contacts to earth the rear part in compartment 6;
Move compartment action:Sliding rack is slided towards the front side of rollover stand 142, and pulling arm 141 slides therewith, and sludge compartment 6 is in pulling It translates under the traction of arm 141, is downwardly turned at this point, rollover stand 142 can synchronize;
Action in place:So that sludge compartment 6 is located at the setting position of transport vehicle 13, and rollover stand 142 is laid flat, draws compartment work knot Beam.
Transport vehicle can be such that sludge box tilts to unload sludge by above-mentioned torque arm device, and transport vehicle transports empty sludge box It returns, can also be gone to sludge box on the flat car of above-mentioned transport establishment by above-mentioned torque arm device.
The sludge of above-mentioned sludge transportation system transports detailed process:
1, above-mentioned transport establishment transports empty sludge box to sludge loading
1) transport vehicle 13 is parked to above-mentioned turntable, rotates turntable, the tail portion of transport vehicle 13 is made to be docked with flat car 12, is taken charge of Machine, which is got off, disconnects the be connected by power in sludge box and transport vehicle, this be connected by power refers to:It is set on transport vehicle 13 in the present embodiment There is the driving mechanism being connected with the spiral pushing bar 63 in sludge box, is convenient for the unloading of sludge;
2) empty sludge compartment 6 is put on flat car 12 by the torque arm device that driver starts to start on transport vehicle 13, flat car 12 Have on above-mentioned turntable and embrace locking device, prevents flat car 12 from being impacted and being derailed by sludge compartment 6;
3) flat car 12 drives the specific bit (at i.e. above-mentioned supporting rack) that sludge box is loaded to sludge, above-mentioned first detection machine Trigger switch in structure detects that the signal in sludge box, feedback signal to controller prepare follow-up feed mechanism and sludge box Automatic butt;
2, the automatic butt of docking mechanism and sludge box
Button operation makes controller send out order to docking mechanism, and lift drive mechanism 3 acts, and realizes that first is fixed first The position decline of frame 2 is docked with sludge box 6, i.e. coarse positioning, and the first switch amount in the second testing agency is triggered, and controller receives It drives the first locking assembly 24 to act after to first switch amount signal, sludge box 6 and docking mechanism is locked, the second testing agency In second switch amount be triggered, controller, which receives, drives after second switch amount signal the second locking assembly 27 to act, will be dirty The gate sheet 62 of mud box, which is locked, simultaneously to be opened, and exposes sludge import 64, exhaust outlet 66, power input port 65, gate sheet 62 in place after The third on-off model in the second testing agency is triggered, controller drives the second locating rack after receiving third on-off model 4 decline, and the driving member 81 on the second locating rack stretches into power input port 65 to be docked with power transmission unit, realize power docking, The 4th on-off model in the second testing agency is triggered, i.e. fine positioning is completed;Driving motor 8, suction system are started to work;
3, sludge is loaded to sludge box
Start screw conveyor 11, sludge is out of, loading hopper drops down onto sludge box seal chamber, while the spiral shell in sludge box Revolve the rotation of push rod 63 sludge is evenly dispersed in seal chamber;Above-mentioned flat car 12 is equipped with weight detecting mechanism, can pass through Automatic number of weighing prevents the overload of sludge compartment 6 and underload, the spiral pushing bar 63 in sludge compartment 6 from can install current detection signal, when Electric current is more than certain value, and 12 weight of flat car is more than predetermined value, has represented sludge compartment at full capacity, can not feed again;Or electric current More than certain value, 12 weight of flat car is less than predetermined value, is that sludge compartment dynamical system breaks down, controller automatic control suspends work Make, and alarm (acousto-optic), button operation confirms, sheet frame whole process stops, until ascertain the reason, clears up failure, after normal signal Restore discharging;When sludge box fills with sludge, discharging terminates, and closes above-mentioned gate valve component, closes above-mentioned driving motor 8 and suction is System;
4, sludge box is detached with feeding mechanism
Specific separation process with the docking mechanism of above-mentioned steps 2 and the automatic docking process of sludge box on the contrary, its before this Two locating racks 4 rise, and gate sheet reset closes sludge import 64, exhaust outlet 66 and power input port 65, the second locking assembly 27 unlock with gate sheet, then the action of the first locking assembly 24 makes docking mechanism be detached with sludge box 6, and the first locating rack rises, complete It is detached with feeding mechanism at sludge box;
5, sludge is transported outward
After sludge box is detached with feeding mechanism, controller drives above-mentioned flat car 12 to be back at above-mentioned turntable, transport vehicle 13 are pulled to sludge box on platform by torque arm device, and after loading, sludge box is transported to sludge and filled out by driver's startup transport vehicle Place is buried, sludge unloading is completed, so far completes the transport of sludge.
In conclusion the sludge transportation system of the present invention, sludge box can be delivered at supporting rack automatically by transport establishment, When controller detects sludge box conveying in place, the docking mechanism of (i.e. sludge-tank lower section) setting at sludge loading can be passed through Automatically docked with sludge box, after docking can be achieved sludge automatic loading, after sludge box fills with sludge, docking mechanism automatically with dirt Mud box is detached, and the gate sheet in sludge box closes sludge import, and so far transport establishment again transports the sludge box of fully loaded sludge To appointed place, sludge box can be pulled on vehicle by the torque arm device on subsequent transportation vehicle, and conveying people can be by the dirt in sludge box Mud is transported to progress landfill disposal at landfill;It can be seen that the handling of sludge are automations, which raises the efficiency of loading and unloading, And it is environmentally safe in loading process, it may be provided at underground at sludge loading.So the present invention effectively overcomes now There is the various shortcoming in technology and has high industrial utilization.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology can all carry out modifications and changes to above-described embodiment without violating the spirit and scope of the present invention.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should by the present invention claim be covered.

Claims (14)

1. a kind of sludge transportation system, which is characterized in that including:
Sludge box includes the babinet with seal chamber, and the top of babinet has the sludge import communicated with seal chamber, and opens and closes The top of the gate sheet of sludge import, babinet is equipped with multiple locking posts around gate sheet;The side of babinet is equipped with able to turn on or off unload Expect component;
The feeding mechanism being placed at sludge loading, including supporting rack and the loading hopper and docking mechanism that are placed on supporting rack, Docking mechanism includes the first locating rack and the first locating rack is connected with support frame as described above and the first locating rack is driven to lift Lift drive mechanism, first locating rack have positioning port, are arranged in the both sides of positioning port for being locked with sludge box Retaining mechanism, the retaining mechanism include lock the first locking assembly for being connected with the locking post, and with the gate Plate locking is connected and drives the second locking assembly of gate sheet movement;During feeding mechanism is connected with sludge box, locking Feeding mechanism is locked with sludge box and opens gate sheet by mechanism, and the located mouth of the discharge duct of loading hopper bottom is made to stretch into The sludge import;
The transport establishment of sludge box is back and forth transported between support frame as described above at sludge box storage;
Transport vehicle sludge box being transported at Sludge landfill;
Control system, including controller, the first testing agency for detecting whether sludge box, docking machine are placed at support frame as described above Structure, which is equipped with, detects whether the second testing agency for being connected with sludge box, first testing agency, the second testing agency and The lift drive mechanism, retaining mechanism, transport establishment are connected with the controller.
2. sludge transportation system according to claim 1, it is characterised in that:The transport establishment includes carrying driving mechanism Flat car and be placed in the track on ground, the flat car is moved along the track, the driving mechanism and the controller It is connected.
3. sludge transportation system according to claim 1, it is characterised in that:First testing agency includes fixed setting Detection switch, and the signal that is arranged on the babinet sends out portion, and detection switch detection receives what the signal portion of sending out was sent out Signal and feedback signal are to the controller.
4. sludge transportation system according to claim 1, it is characterised in that:The docking mechanism further includes and described first The second connected locating rack of locating rack lifting, second locating rack corresponds to be equipped at above-mentioned positioning port to be connected with the discharge duct Discharge component;It is provided with sealing element in second locating rack bottom surface and around the discharge component.
5. sludge transportation system according to claim 4, it is characterised in that:Second locating rack is equipped with multiple guiding Column, first locating rack are equipped with multiple guide sleeves in the both sides of positioning port, and the flexible oil being placed between adjacent guide sleeve Cylinder;Each guide post correspondence is threaded through in a guide sleeve, and the movable end of telescopic oil cylinder is connected with second locating rack, Second locating rack is with respect to the first locating rack elevating movement under the drive of telescopic oil cylinder.
6. sludge transportation system according to claim 4, it is characterised in that:First locating rack is equipped with driving electricity Machine, second locating rack are equipped with the driving member that is connected with driving motor, in the seal chamber equipped with sludge transport mechanism and It is equipped with power input port, the power end of the sludge transport mechanism and the power being placed at power input port in the top of the box Transmission Part is connected, and when the second locating rack is contacted with babinet, driving member is clamped with the power transmission unit.
7. sludge transportation system according to claim 1, it is characterised in that:The top of the babinet is equipped with around gate sheet Multiple guide parts are equipped with multiple guiding mechanisms for coordinating with guide part on first locating rack around positioning port.
8. sludge transportation system according to claim 1, it is characterised in that:The discharge duct is exported with the loading hopper Between be equipped with gate valve component, the gate valve component include the keying oil cylinder being connected with the controller and with keying oil cylinder be connected Gate, gate is under the drive for opening and closing oil cylinder by discharge duct and loading hopper outlet or partition.
9. sludge transportation system according to claim 1, it is characterised in that:First locking assembly includes and the control Lock crook plate device processed connected locking cylinder and be connected with locking cylinder, lock crook plate rotate realization under the drive of locking cylinder The locking post is locked.
10. sludge transportation system according to claim 1, it is characterised in that:Second locking assembly include with it is described The connected promotion oil cylinder of controller, and with the tight lock set that pushes oil cylinder to be connected and move in the case where pushing oil cylinder to drive, tightly lock Component includes the movable tight lock oil cylinder of both-end and is arranged in the card for being connected with the gate sheet for tightly locking oil cylinder end Pawl, the tight telescopic direction for locking oil cylinder and the telescopic direction for pushing oil cylinder are perpendicular.
11. sludge transportation system according to claim 1, it is characterised in that:The top of the babinet is equipped with and the dirt Mud import exhaust outlet arranged side by side, the gate sheet open and close the exhaust outlet;The feeding mechanism further includes and control system Connected extract system, after the feeding mechanism is connected with sludge box, the extract system after the positioning port with it is described Exhaust outlet is connected.
12. sludge transportation system according to claim 11, it is characterised in that:The docking mechanism further includes and described The second connected locating rack of one locating rack lifting, the second locating rack corresponds to be equipped at above-mentioned positioning port to be connected with the discharge duct Discharge component and air-breathing shade assembly corresponding with the exhaust outlet, the air-breathing shade assembly pass through air intake duct and the pumping System is connected;It is provided with sealing element in the bottom surface of the second locating rack and around the discharge component and air-breathing shade assembly.
13. sludge transportation system according to claim 11, it is characterised in that:It is logical that the top of the babinet is equipped with exhaust Road, the exhaust outlet are connected with the outlet side of exhaust passage, the inlet end of exhaust passage be located at the top of the babinet with it is described The opposite one end of sludge import.
14. sludge transportation system according to claim 1, it is characterised in that:The transport vehicle is equipped with torque arm device, draws Arm assembly include rollover stand, sliding be set to rollover stand on sliding rack, and be rotatably arranged on sliding rack be used for and the dirt The connected pulling arm of mud box, is rotatably arranged on the tail portion of transport vehicle on rear side of rollover stand, rollover stand by turnover driving mechanism with Transport vehicle is connected.
CN201810720611.1A 2018-07-03 2018-07-03 Sludge conveying system Active CN108657839B (en)

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CN112978058A (en) * 2021-02-19 2021-06-18 上海水业设计工程有限公司 Material box, barge vehicle, material barge system, and control method and system for material barge

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