CN2610326Y - Testing machine for luminotron having same position dual-pin and lamp - Google Patents
Testing machine for luminotron having same position dual-pin and lamp Download PDFInfo
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- CN2610326Y CN2610326Y CN 03229134 CN03229134U CN2610326Y CN 2610326 Y CN2610326 Y CN 2610326Y CN 03229134 CN03229134 CN 03229134 CN 03229134 U CN03229134 U CN 03229134U CN 2610326 Y CN2610326 Y CN 2610326Y
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- pin
- lamp body
- camshaft
- electrode
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Abstract
The utility model provides an automatic and fast tester which is applicable to co-rotating double-pin electric luminophor. The utility model comprises a cam shaft actuating device, a vortex electromagnetic vibrator and an electrical control box with a computer program controller, wherein the electromagnetic vibrator is provided with a light co-rotating arrangement transporting disc, the interval positions ( alpha#-[n], n=1-20 ) of a rotary table which is provided on the platen and actuated by a step device are provided with a plurality of light holding ports, and the corresponding positions with the light holding ports around the rotary table are provided with a light absorbing and sending device, a pin locating device, an electrode testing device, and a measured light collector. The utility model has the advantages of automatic testing and significant improvement in testing efficiency.
Description
Technical field:
The utility model belongs to the proving installation of circuit shiner, particularly has the machines of two pin luminophors in the same way such as Holiday lamp, light emitting diode, neon bulb etc.
Background technology:
Pipe, lamps (hereinafter to be referred as lamp body) such as existing festival bulb, light emitting diode, application quantity is huge, but its detection is generally manual mode, and efficient is extremely low.Many producers and individual once were devoted to the research and the trial-production of automatic detection device, but how stopped because of technical difficulty.Its former because: the luminophor that has two pins as this class of Holiday lamp, pin is softer, twine easily, at first need each bulb is disperseed, pin is arranged conveying in the same way, also needs, bifurcated stretching to pin, need again lamp body is rotated, two pins all is up and down or horizontal level, so that electrode test also need be delivered to tested bulb in the different containers with certified products, substandard products, waste product classification then.All these actions all need to be finished automatically by machinery.By retrieval, still find no the report of this class automatic detection device at present.
Summary of the invention:
The purpose of this utility model provides a kind of automatic fast detecting machine of two pin electroluminescence bodies in the same way that is applicable to.
The utility model comprises driving mechanism of cam shaft, vortex electromagnetic vibrator and the electric control box of Computerized controller is housed, it is characterized in that above the electromagnetic vibrator installing lamp body and arrange transfer dish in the same way, be positioned at disk edge interval location (a on the platen by what step device drove
n, n=1～20) and a plurality of sockets of holding are set, be provided with respectively to inhale at the correspondence position of respectively holding socket around rotating disk and send lamp device, pin locating device, testing electrode device, survey the lamp body collection container.Lamp body is arranged the transfer dish inwall in the same way and is made screw inclined plane, with respect to sidewall delivery outlet top the permanent magnet with vertical suction is set, and the sidewall outer setting has the permanent magnet of horizontal suction.
Above-mentioned step device constitutes by stepper motor or with camshaft chain accurate dispenser or ratchet-wheel gear even.Hold socket and be made of the fixture block and the rotating disk sidewall breach that slidably run through rotating disk and be with helical spring gas blow pipe upper end, being positioned at is a
8～a
11The gas blow pipe lower end of direction each be fixed on the lifter plate that is subjected to the top rod driving that the cam of camshaft pushes up mutually on draft tube up and down over against.Suction send the lamp device that one suction pipe swung that communicates and controlled by camshaft with vacuum pump is arranged, and its top is over against the transfer dish delivery outlet when the suction pipe level, and when the suction pipe bottom, its top is over against rotating disk a
1Socket is held in the position.The pin locating device is by a
2Position pin straightening device, a
3Position pin orienting station, a
4Position pin separating device, a
5Position pin erection device is formed.
Above-mentioned pin orienting device is made of the directed fork of the top end of sliding rod magnet of camshaft actuated; The pin separating device is made of the bifurcated cutter that is fixed in tested lamp body bipod intermediate altitude; The pin erection device by camshaft actuated about the folder to chuck constitute; Testing electrode device is by a
6Position prediction electrode and a
7The main survey electrode in position is formed.The prediction electrode and main survey electrode by camshaft actuated press from both sides up and down to clamp constitute, be fixed on double-face electrode plate in the middle of the clamp as test electrode.Surveyed the lamp body collection container by a
8～a
11Container that the fourth gear of position is qualified and a
12The waste vessel of position is formed.
The screw inclined plane that the utility model designs on the electric and magnetic oscillation transfer dish and the effect of permanent magnet make progress and series arrangement each lamp body pin, for condition has been created in follow-up test automatically.Adopted programming controller (single card microcomputer), make rotating disk from going on foot the leapfrog rotation according to pre-set programs control step device, control simultaneously the multichannel solenoid valve respectively follow procedure to holding respectively that socket realize to be inhaled, exhaust on the rotating disk, sticking or tell lamp body, accurately design each cam angle degree simultaneously, automatically successively to each bulb carry out every stretching, set upright, action such as bifurcated, electrode press, thereby realized that rotating disk whenever circles, can finish automatic detection to 12 lamp bodies, and stepping is sorted out automatically, and testing efficiency obviously improves.Through measuring and calculating, every machine testing efficient is manual more than 10 times.
Description of drawings:
The front view that Fig. 1 dwindles for the utility model embodiment.
Fig. 2 is Fig. 1 vertical view.
Fig. 3 holds the socket location drawing for rotating disk mechanism.
Fig. 4 is Fig. 3 A-A sectional view.
Fig. 5 be among Fig. 4 K to view.
Fig. 6 tells the modulated structure principle schematic for blowing.
Fig. 7 is a schematic diagram of gas circuit.
Fig. 8 is the stretching mechanism of a pin principle schematic.
Fig. 9 is Fig. 8 cam drive part left view.
Figure 10 is a pin attitude reference device principle schematic.
Figure 11 is Figure 10 cam drive part right view.
Figure 12 is a pin righting mechanism principle schematic.
Figure 13 is Figure 12 cam drive part left view.
Figure 14 is a test electrode mechanism principle synoptic diagram.
Figure 15 is Figure 14 cam drive part left view.
Embodiment:
With reference to Fig. 1, Fig. 2, frame is provided with platen 1, middle platen 35, base plate 37, and main motor 18 reaches with its bel-drivenn wheel box 19 and is installed on the base plate 37.Install on the middle platen 35 by chain 36 and wheel box 19 chains and connect camshaft (21) gear train of transmission and surveyed the lamp collection container.The lamp body conveying device is installed above the platen 1, and this device adopts known technology vortex electromagnetic vibrator 25, and fixedly connected in the above lamp body transfer dish 2, and the winding lamp body in the dish is vibrated loose.Transfer dish 2 sidewalls are shaped on screw inclined plane 2-1, the sidewall outer closer distance is installed the permanent magnet 3 with horizontal suction, the permanent magnet 4 with vertical suction is installed in the lamp body delivery outlet 2-2 top of screw inclined plane 2-1 upper end, lamp body is risen along screw inclined plane 2-1 gradually by the vortex vibration, arrange by sidewall under magnet 3 effects, pin automatically up under magnet 4 effects.On lamp body conveying device next door one rotating disk 14 is set, make delivery outlet 2-2 be positioned at the diametric(al) of this rotating disk, suction pipe 7 tilting mechanisms that are communicated with air intake duct 27 are set between the two, during suction pipe 7 horizontal levels, the lamp that suction nozzle will be arranged in lamp body delivery port 2-2 holds, suction pipe 7 bottoms are during to the upright position, and suction nozzle will be inhaled lamp body and deliver in the small powder bucket 6 on rotating disk 14 next doors.Rotating disk 14 drives main shaft 33 rotations that run through platen 1 by the step device 28 of platen 1 below.The step device of present embodiment adopts ratchet 32 (as Fig. 4, shown in Figure 5), by with cam 21 on sprocket chain connect driving pawl 32 and rotate and drive rotating disk 14 leapfrogs and rotate.In conjunction with Fig. 3,12 positions of five equilibrium around the rotating disk are respectively a again
1, a
2... a
12, a
1The position is that rotating disk is held socket, a
2The position is a pin straightening device 8, a
3The position is a pin orienting device 9, a
4The position is a pin separating device 10, a
5Be pin erection device 11, a
6Be current forecasting device 12, a
7The position is that electric current is just being surveyed device 13, a
8～a
11Be respectively the qualified tested lamp of the fourth gear position of telling truth, a
12Be the waste product position of telling truth.Pick pipe 16 below each certified products is told truth the position respectively, respectively picking the pipe below respectively has corresponding collection container.Be positioned at the waste product a that tells truth
12Pick pipe 17 belows waste vessel 20 is arranged.
Be installed on and micro computer programmed device be housed in the electric control box 15 of frame sidepiece or claim single card microcomputer, be responsible for the automatic control of stepper motor and complete machine gas circuit.
With reference to Fig. 1, Fig. 4, holding socket is made of the fixture block 30 on gas blow pipe 24 tops that are with volute spring 29 and breach 31 with respect to the disk edge of its below the clamping device of tested lamp body, promptly work as gas blow pipe 24 by last top, fixture block 30 unclamps with breach 31, the lamp body that can hold or spue, top power disappears on gas blow pipe 24, is subjected to spring 29 elastic force, lamp body is sandwiched between fixture block 30 and the breach 31, can enter each position measurement.
With reference to Fig. 1, Fig. 6.Multichannel solenoid valve 22 is installed below the platen 1, and its 4 road gas outlet tube is communicated with each draft tube 23 that runs through and be fixed on the lifter plate 26 respectively.Lifter plate 26 is positioned at platen 1 top, the cam 341 on push rod that its lower surface is connected 34 and the camshaft 21 over against.When cam 341 rotates, lifter plate 26 drives each draft tube 23 and moves up and down, and when each draft tube 23 each gas blow pipe 24 end joined corresponding with it also went up the top, gas circuit was communicated with, aforesaid fixture block 30 unclamps lamp body, crosses solenoid valve 22 from the air communication of air pump simultaneously and selects one the tunnel will survey lamp body at a
8～a
11In a certain position spue.
With reference to Fig. 7, the lamp body of machines is inhaled, is told function and realized by computer programmed controller controls multichannel solenoid valve 22 or cam.Air pump (not drawing among the figure) produces high pressure draught one tunnel input solenoid valve 22, and its four tunnel output control respectively is positioned at a
8～a
11Telling truth of the position tested lamp body of fourth gear current value.Such as, a
8～a
11The corresponding I of difference
1, I
2, I
3, I
4Current value is established a certain lamp body measuring current near I
3Then the electric current master surveys electrode assembly (13) test result is fed back in the electric control box 15 behind the program controller, and program controller is opened Third Road air valve in the solenoid valve 22, simultaneously camshaft mechanism by push rod 34 drive each draft tube 23 will be on each gas blow pipe 24 top, make each lamp body released, but a is only arranged this moment
10The draft tube of position has high pressure draught to flow through, and should locational lamp body blows out to enter these shelves and surveyed the product container.Other one road air-flow of air pump output enters a retaining valve 41 that is opened and closed by 411 controls of the cam on the camshaft 21, and one tunnel connection of its two tunnel output is positioned at a
1The blowpipe of position (not drawing among the figure) makes suction pipe 7 deliver to a
1The lamp body of position is blown into hopper 6 and enters holds socket by the fixture block clamping; Another road is communicated to a of rotating disk 14
12The position is with the waste product waste vessel 17 that spues.The draft tube of vacuum pump (not drawing among the figure) and the retaining valve 42 that is opened and closed by 421 controls of the cam on the camshaft 21, its air intake opening is communicated with suction pipe 7.
With reference to Fig. 8, Fig. 9, deliver to a
1The pin of the tested lamp body in position needs at first stretching often around song.Pin straightening device 8 is subjected to cam 81,82 controls of two different angles on the camshaft 21.Cam 81 upwarps connecting rod 8-11, by pull bar 8-11, right angle connecting rod 8-6 the slide bar 8-4 with scalable spherical hinge connecting rod 8-5 is slided at the sliding sleeve that is positioned on the support 8-7, and secondary 8-3 of driven gear rotates and chuck 8-1 is clamped and post-tensioning, and pin is smoothed out with the fingers directly; After cam 81 resetted, cam 82 drives backguy 8-8 opened chuck 8-1, prepares the next lamp body of clamping.8-12 is the support on the platen 35 in being fixed among the figure, and 8-7 is a back-moving spring.
With reference to Figure 10, Figure 11, because pin is in any possibility direction by the lamp body after smoothing out with the fingers directly, and the plane at follow-up test request two pins place should be perpendicular to platen, so need carry out orientation to lamp body.Orienting device 9 drives directed fork 9-3 by cam 91 by connecting rod 9-9, pull bar 9-6, the slide bar 9-4 that is positioned at sliding sleeve 9-5 and pumps.Directed fork 9-3 one end is permanent magnet 9-1, and the other end is position plate 9-2.When orientation fork 9-3 rises to the lamp body pin from bottom to top and is positioned at wherein, because at this moment the corresponding fixture block 30 on the rotating disk 14 is released, make lamp body free to rotate, the effect of position plate 9-2 and permanent magnet 9-1 can make lamp body rotate and make two pins be in upper-lower position.9-7 is the support on the platen 35 in being fixed among the figure, and 9-8 is a back-moving spring.
With reference to Figure 12, Figure 13, Fig. 2, through the lamp body of orientation process, its pin still may be around song or too small openings, needs two pins is separated into enough big gap fully, at a
4There is a dead knife position, and it highly is positioned in the middle of the two pins, arrives a when dial rotation drives lamp body
4During device, dead knife is inserted in the middle of the two pins naturally, makes pin separately.Vertical with platen really in order to guarantee plane, two pins place, at a
5The position is provided with pin erection device 11 again, and its similar is in a
2The straightening device of position, the horizontal folding of chuck 11-1 that different is are to utilize when rising on the slide bar 11-5 top that moves up and down left chuck to be touched adjustable collision block 11-9 and make the chuck clamping, and spring 11-2 driving gear wheel set 11-3 opens chuck during slide bar decline.11-4 is a collision block 11-9 pole among the figure, and 11-10 is a back-moving spring, and 11-6 is a pull bar, and 111 is cam, and 11-7 is a connecting rod, and 11-8 is the support on the platen 35 in being fixed on.
With reference to Figure 14, Figure 15, in order to guarantee the accuracy of testing current, at a
6And a
7The position is provided with the identical prediction unit of structure 12 and main device 13, its clamping mechanism and a of surveying
2The pin straightening device of position is similar, and different is that folding is realized by the forward and reverse rotation of connecting rod 12-5 driving gear wheel set 12-6 by the pull bar 12-8 that moves up and down.In the middle of two chucks a two-sided battery lead plate 12-2 is arranged, two metal coverings respectively connect lead to computer program controller up and down, and two chuck 12-1 end portions are collets 12-3.12-4 is the insulation fixed head of double-face electrode plate 12-2 among the figure, and 121 is cam, and 12-9 is a back-moving spring, and 12-10 is the support on the platen 35 in being fixed on, and 12-11 is a connecting rod.
Claims (10)
1, has two in the same way pin electroluminescence pipes, lamp machines, comprise camshaft (21) gearing, spiral electromagnetic vibrator (25) and the electric control box (15) of Computerized controller is housed, it is characterized in that installing above the electromagnetic vibrator (25) lamp body and arrange transfer dish (2) in the same way, be positioned at rotating disk (14) marginating compartment position (a on the platen (1) by what step device drove
n, n=1～20) and a plurality of sockets of holding are set, be provided with respectively to inhale at the correspondence position of respectively holding socket around rotating disk (14) and send lamp device, pin locating device, testing electrode device, survey the lamp body collection container.
2, machines according to claim 1, it is characterized in that lamp body arranges transfer dish (2) inwall in the same way and make screw inclined plane (2-1), with respect to sidewall delivery outlet (2-2) top the permanent magnet (4) with vertical suction is set, the sidewall outer setting has the permanent magnet (3) of horizontal suction.
3, machines according to claim 1 is characterized in that step device (28) constitutes by stepper motor or with camshaft (21) chain accurate dispenser or ratchet-wheel gear (32) even.
4, machines according to claim 1 is characterized in that holding socket and is made of with rotating disk sidewall breach (31) the fixture block (30) that slidably runs through rotating disk (14) and be with gas blow pipe (24) upper end of volute spring (29), is positioned at a
8～a
11The gas blow pipe of direction (24) lower end each be fixed on the lifter plate (26) that is subjected to push rod (34) driving that camshaft (21) cam (341) push up mutually on draft tube (23) up and down over against.
5, machines according to claim 1, it is characterized in that inhaling that to send the lamp device to have one that communicate with vacuum pump and be subjected to the suction pipe swung (7) of camshaft control, its top is over against transfer dish outlet (2-2) when suction pipe (7) level, and when suction pipe (7) bottom, its top is over against rotating disk (14) a
1Socket is held in the position.
6, machines according to claim 1 is characterized in that the pin locating device is by a
2Position pin straightening device (8), a
3Position pin orienting station (9), a
4Position pin separating device (10), a
5Position pin erection device (11) is formed.
7, machines according to claim 6 is characterized in that pin orienting device (9) is made of the directed fork of slide bar (9) top magnet (9-3) that camshaft (21) drives; Pin separating device (10) is made of the bifurcated cutter that is fixed in tested lamp body bipod intermediate altitude; Pin erection device (11) by camshaft (21) drive about folder to chuck (11-1) constitute.
8, machines according to claim 1 is characterized in that testing electrode device is by a
6Position prediction electrode (12) and a
7The main survey electrode in position (13) is formed.
9, machines according to claim 8, it is characterized in that predicting electrode (12) and main survey electrode (13) by pressing from both sides up and down of driving of camshaft (21) to clamp constitute, be fixed on double-face electrode plate (12-2) in the middle of the clamp as test electrode.
10, machines according to claim 1 is characterized in that surveying the lamp body collection container by a
8～a
11Container that the fourth gear of position is qualified and a
12The waste vessel of position (20) is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03229134 CN2610326Y (en) | 2003-02-26 | 2003-02-26 | Testing machine for luminotron having same position dual-pin and lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03229134 CN2610326Y (en) | 2003-02-26 | 2003-02-26 | Testing machine for luminotron having same position dual-pin and lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2610326Y true CN2610326Y (en) | 2004-04-07 |
Family
ID=34164724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03229134 Expired - Fee Related CN2610326Y (en) | 2003-02-26 | 2003-02-26 | Testing machine for luminotron having same position dual-pin and lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2610326Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100445709C (en) * | 2005-03-07 | 2008-12-24 | 大赢数控设备(深圳)有限公司 | Automatic device of LED testing table |
| CN100445708C (en) * | 2005-02-17 | 2008-12-24 | 大赢数控设备(深圳)有限公司 | Automation device for LED test table |
| CN102785068A (en) * | 2012-07-27 | 2012-11-21 | 厦门精合电气自动化有限公司 | Manipulator and rotary-disk linking device |
| CN103531435A (en) * | 2013-10-28 | 2014-01-22 | 李家凌 | Automatic bulb loading device |
| CN104325463A (en) * | 2013-07-22 | 2015-02-04 | 自贡硬质合金有限责任公司 | Automatic online grabbing device of workpieces |
| CN111921911A (en) * | 2020-08-06 | 2020-11-13 | 李海波 | Fluorescent lamp production detection equipment and detection method |
-
2003
- 2003-02-26 CN CN 03229134 patent/CN2610326Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100445708C (en) * | 2005-02-17 | 2008-12-24 | 大赢数控设备(深圳)有限公司 | Automation device for LED test table |
| CN100445709C (en) * | 2005-03-07 | 2008-12-24 | 大赢数控设备(深圳)有限公司 | Automatic device of LED testing table |
| CN102785068A (en) * | 2012-07-27 | 2012-11-21 | 厦门精合电气自动化有限公司 | Manipulator and rotary-disk linking device |
| CN104325463A (en) * | 2013-07-22 | 2015-02-04 | 自贡硬质合金有限责任公司 | Automatic online grabbing device of workpieces |
| CN103531435A (en) * | 2013-10-28 | 2014-01-22 | 李家凌 | Automatic bulb loading device |
| CN103531435B (en) * | 2013-10-28 | 2015-08-19 | 李家凌 | A kind of bulb goes up station apparatus automatically |
| CN111921911A (en) * | 2020-08-06 | 2020-11-13 | 李海波 | Fluorescent lamp production detection equipment and detection method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |