CN201543602U - High-power LED light-splitting color scanner - Google Patents
High-power LED light-splitting color scanner Download PDFInfo
- Publication number
- CN201543602U CN201543602U CN2009202125345U CN200920212534U CN201543602U CN 201543602 U CN201543602 U CN 201543602U CN 2009202125345 U CN2009202125345 U CN 2009202125345U CN 200920212534 U CN200920212534 U CN 200920212534U CN 201543602 U CN201543602 U CN 201543602U
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- China
- Prior art keywords
- anchor clamps
- clamp
- color scanner
- power led
- integrating sphere
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a high-power LED light-splitting color scanner, comprising a frame, a clamp, a clamp bracket, an XY platform, a testing probe mechanism, an integrating sphere, a blanking mechanism, a material-receiving pipe, a base plate and a sorting device, wherein the frame is shaped like a sheet and is fixed with at least more than two rows of LEDs. The XY platform and the integrating sphere are fixed above the base plate. The clamp is loaded on the clamp bracket; the two ends of the clamp bracket are respectively fixed with an electric magnet; a clamp cover covers above a clamp seat; the clamp and the clamp bracket have unique positioning position; when the clamp is put down, a loading sensor below the clamp senses a loading signal; and at the moment, the electric magnet is energized to attract the clamp cover, thus fixing the whole clamp firmly. The high-power LED light-splitting color scanner adopts the integrating sphere to test, has high accuracy, can carry out an LED test directly on the fixed frame, can automatically finish piece replacement, row replacement, lighting, testing, blanking and sorting, can greatly save manual operation, and has high efficiency and fast speed.
Description
Technical field
The utility model relates to a kind of great power LED beam split color scanner, especially refers to a kind of can enhancing productivity, the automation equipment of test and letter sorting great power LED.
Background technology
Under current global energy environment in short supply, energy savings has become trend of the times, country also vigorously advocates energy-saving and emission-reduction simultaneously, LED is just energy-conservation with it, long-life, various advantage sane developments such as environment friendly and pollution-free, in recent years, especially high-power LED street lamp receives greatly to pursue in China, a lot of producers high-power LED street lamp that released one after another, and more and more be applied in the road lighting as energy-conserving product, mass detection and beam split color separation seem more and more important.The artificial disengaging from skeleton earlier leaned in present test substantially, and be singulated, single test again, and the manual sorting, time-consuming, efficient is not high, more and more can not satisfy the requirement of test and letter sorting.
The utility model content
The utility model is in order to provide a kind of great power LED beam split color scanner, to solve many of present great power LEDs, platoon, blank not, be fixed in the technical problem of the test and the letter sorting of a skeleton, present great power LED test, the main employing manually breaks away from skeleton to LED earlier, single is put on the testing arrangement, and then the mode that sorts.
In order to change the present situation of above-mentioned manual testing and letter sorting, the technical solution adopted in the utility model is:
A kind of great power LED beam split color scanner comprises skeleton, anchor clamps, fixture mount, XY platform, test probe mechanism, integrating sphere, dashes material mechanism, material receiving tube, substrate, sorting equipment.Described skeleton is fixed with plurality of LEDs even the above LED of two rows in the form of sheets on it.XY platform, integrating sphere are fixed in the substrate top, and sorting equipment comprises feeding distribution mechanism, slide rail, material road, pulp-collecting box.Anchor clamps are stated from fixture mount, the fixture mount two ends are fixed with electromagnet respectively, anchor clamps cover above clamping fixture seat, and anchor clamps and fixture mount have unique position location, when anchor clamps put down, the material loading sensor sensing of anchor clamps below is to the material loading signal, and this moment, the electromagnet energising held the anchor clamps lid, thereby firmly fixed whole anchor clamps.
Anchor clamps are divided into two upper plates and lower plate, and upper and lower plates all has slot to make way, and the slot to make way position is corresponding with tested LED position.More than anchor clamps quantity at least two covers, the electromagnet outage above the fixture mount when changing LED, is changed with anchor clamps.
The XY platform of contained anchor clamps can drive anchor clamps and make X, the motion of Y direction, thereby every tested LED is gone to respectively exactly by putting in order under the integrating sphere and dash under the drift of material mechanism, more particularly, X, the Y direction is respectively by motor-driven, and test, LED changes when dashing material, changes gear and all can finish automatically.
The probe of test probe mechanism is positioned under the integrating sphere, the probe spacing position is corresponding with the lead pin pitch of tested LED, and can change probe according to different LED, the folded tested LED of anchor clamps is positioned under the integrating sphere and the probe top, test probe mechanism controls probe knee-action, thus lighting of LED controlled.
The described material mechanism that dashes is positioned at the integrating sphere side, is fixed with drift on it, dashes material mechanism and can drive the drift knee-action, is fixed with a material receiving tube under its drift, dashes under the drift, can dash the LED that has surveyed from skeleton, falls into material receiving tube.
In order to reduce the influence of extraneous veiling glare, substrate top has hood to cover, and hood has step, makes things convenient for anchor clamps to shift out, and changes LED and anchor clamps.
Described sorting equipment comprises feeding distribution mechanism, linear slide, material road and pulp-collecting box, and sorting equipment is positioned at the below of substrate, and feeding distribution mechanism is positioned on the linear slide, and the feeding mouth in material road is positioned at the planker below.Feeding distribution mechanism can move linearly on linear slide, is dragged by motor, delivers to the feeding mouth position in each material road falling into LED property along the line slideway on the feeding distribution mechanism, and LED falls into pulp-collecting box through the punishment in advance road, realizes the purpose of letter sorting.
The beneficial effects of the utility model:
Employing integrating sphere test, the accuracy height, test LED can directly carry out on its fixing skeleton, changes, changes gear, and lights, and material is dashed in test, sorts and finishes automatically, can save manually-operated greatly, the efficient height, speed is fast.Reduce hand labor intensity greatly, save time, laborsaving, easy and simple to handle, enhance productivity greatly.
Description of drawings
Fig. 1 is the complete machine structure schematic perspective view;
Fig. 2 is the part of detecting partial schematic diagram;
Among the figure: 1.XY platform 2. fixture mount 3. anchor clamps 4. test probe mechanisms 5. integrating spheres 6. dash material mechanism 7. material receiving tubes, 8. mechanism for sorting, 9. substrates, 10. linear slide, 11. material roads, 12 pulp-collecting box, 13. hoods, 14. anchor clamps upper plates, 15. anchor clamps lower plate 16.LED, 17. skeletons, 18. probes.
The specific embodiment
Further set forth design feature of the present utility model below in conjunction with accompanying drawing and specific embodiment.
A kind of great power LED beam split color scanner as depicted in figs. 1 and 2, comprise skeleton, anchor clamps (3), fixture mount (2), XY platform (1), test probe mechanism (4), integrating sphere (5), dash material mechanism (6), material receiving tube (7), substrate (9), sorting equipment.Described skeleton is fixed with plurality of LEDs even the above LED of two rows in the form of sheets on it.XY platform (1), integrating sphere (5) are fixed in the substrate top, and sorting equipment comprises feeding distribution mechanism (8), slide rail (10), material road (11), pulp-collecting box (12).Anchor clamps (3) are stated from fixture mount (2), fixture mount (2) two ends are fixed with electromagnet respectively, anchor clamps cover above clamping fixture seat, and anchor clamps and fixture mount have unique position location, when anchor clamps put down, the material loading sensor sensing of anchor clamps below is to the material loading signal, and this moment, the electromagnet energising held the anchor clamps lid, thereby firmly fixed whole anchor clamps.
Anchor clamps (3) are divided into two upper plates and lower plate, and upper and lower plates all has slot to make way, and the slot to make way position is corresponding with tested LED position.More than anchor clamps (3) quantity at least two covers, the electromagnet outage above the fixture mount (2) when changing LED, is changed with anchor clamps.
The XY platform (1) of contained anchor clamps can drive anchor clamps and make X, the motion of Y direction, thereby every tested LED is gone to respectively exactly by putting in order under the integrating sphere and dash under the drift of material mechanism, more particularly, X, the Y direction is respectively by motor-driven, and test, LED changes when dashing material, changes gear and all can finish automatically.
The probe (18) of test probe mechanism (4) is positioned under the integrating sphere (5), the probe spacing position is corresponding with the lead pin pitch of tested LED, and can change probe (18) according to different LED, the folded tested LED of anchor clamps is positioned under the integrating sphere and the probe top, test probe mechanism (4) control probe (18) knee-action, thus lighting of LED controlled.
The described material mechanism (6) that dashes is positioned at integrating sphere (5) side, is fixed with drift on it, dashes material mechanism (6) and can drive the drift knee-action, is fixed with a material receiving tube under its drift, dashes under the drift, can dash the LED that has surveyed from skeleton, falls into material receiving tube.
In order to reduce the influence of extraneous veiling glare, substrate top has hood (13) to cover, and hood (13) has step, makes things convenient for anchor clamps to shift out, and changes LED and anchor clamps.
Described sorting equipment is positioned at the below of substrate (9), and feeding distribution mechanism (8) is positioned on the linear slide (10), and the feeding mouth in material road (11) is positioned at the planker below.
During use, earlier the skeleton of fixed L ED (LED produce unsegregated time) is sandwiched between anchor clamps upper plate and the lower plate, the XY platform of this moment is in the original position on hood step top, anchor clamps are placed on the fixture mount, by location structure, the position of anchor clamps on fixture mount is unique, when anchor clamps put down, the material loading sensor sensing of anchor clamps below is to the material loading signal, electromagnet energising on the fixture mount at this moment, anchor clamps are sucked on fixture mount, and the XY platform is by motor-driven, drive fixture mount and anchor clamps and enter hood fast, every LEDs can accurately be gone under the integrating sphere and under the drift by putting in order.In the time of under LED goes to integrating sphere, probe can up push up, light LED, test, the LED that has surveyed is in company with skeleton and anchor clamps, taken under the drift that dashes material mechanism by the XY platform, LED is dashed by under the drift, breaks away from skeleton, fall into material receiving tube, caught by mechanism for sorting, mechanism for sorting is driven by servomotor, can be on linear slide rapid movement, LED is delivered to the feeding mouth of respectively expecting, through the punishment in advance road, fall into pulp-collecting box, all LED through has surveyed under the integrating sphere finish with blanking after, the XY platform drives the anchor clamps that the sky skeleton is housed and gets back to original position fast, electromagnet cuts off the power supply automatically, changes the next anchor clamps that LED to be measured is arranged, and carries out the same anchor clamps that hold, the XY platform is walked about, light test, XY dashes material, letter sorting waits the circulation of action.
Claims (8)
1. great power LED beam split color scanner, comprise skeleton (17), anchor clamps (3), fixture mount (2), XY platform (1), test probe mechanism (4), integrating sphere (5), dash material mechanism (6), material receiving tube (7), substrate (9) and sorting equipment, it is characterized in that: described skeleton in the form of sheets, be fixed with plurality of LEDs on it, LED arranges at least two rows; XY platform (1), integrating sphere (5) are fixed in substrate (9) top, and sorting equipment comprises feeding distribution mechanism (8), linear slide rail (10), material road (11) and pulp-collecting box (12).
2. a kind of great power LED beam split color scanner according to claim 1, it is characterized in that: anchor clamps (3) are stated from fixture mount (2), fixture mount (2) two ends are fixed with electromagnet respectively, and anchor clamps cover above clamping fixture seat, and anchor clamps (3) have unique position location with fixture mount (2).
3. a kind of great power LED beam split color scanner according to claim 1, it is characterized in that: anchor clamps (3) are divided into two anchor clamps upper plates (14) and anchor clamps lower plate (15), anchor clamps upper plate (14) and anchor clamps lower plate (15) all have slot to make way, and the slot to make way position is corresponding with tested LED position.
4. a kind of great power LED beam split color scanner according to claim 1 is characterized in that: anchor clamps (3) quantity at least two covers.
5. a kind of great power LED beam split color scanner according to claim 1, it is characterized in that: the probe of test probe mechanism (4) is positioned under the integrating sphere (5), and the probe spacing position is corresponding with the lead pin pitch of tested LED.
6. a kind of great power LED beam split color scanner according to claim 1 is characterized in that: the described material mechanism (6) that dashes is positioned at integrating sphere (5) side, is fixed with drift on it, dashes material mechanism (6) and drives the drift knee-action; Be fixed with a material receiving tube under its drift.
7. a kind of great power LED beam split color scanner according to claim 1 is characterized in that: substrate (9) top has hood (13) to cover, and hood (13) is provided with step,
8. a kind of great power LED beam split color scanner according to claim 1, it is characterized in that: described sorting equipment is positioned at the below of substrate (9), and feeding distribution mechanism (8) is positioned on the linear slide (10), and the feeding mouth in material road (11) is positioned at the planker below.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009202125345U CN201543602U (en) | 2009-12-04 | 2009-12-04 | High-power LED light-splitting color scanner |
Applications Claiming Priority (1)
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CN2009202125345U CN201543602U (en) | 2009-12-04 | 2009-12-04 | High-power LED light-splitting color scanner |
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CN201543602U true CN201543602U (en) | 2010-08-11 |
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CN2009202125345U Expired - Fee Related CN201543602U (en) | 2009-12-04 | 2009-12-04 | High-power LED light-splitting color scanner |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103084653A (en) * | 2011-10-31 | 2013-05-08 | 西门子数控(南京)有限公司 | Terminal manufacturing equipment and terminal manufacturing method |
CN106672876A (en) * | 2017-02-23 | 2017-05-17 | 湖南千山制药机械股份有限公司 | Ampoule bottle opening device |
CN107497707A (en) * | 2017-07-27 | 2017-12-22 | 深圳市新益昌自动化设备有限公司 | A kind of LED is divided braid all-in-one |
-
2009
- 2009-12-04 CN CN2009202125345U patent/CN201543602U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103084653A (en) * | 2011-10-31 | 2013-05-08 | 西门子数控(南京)有限公司 | Terminal manufacturing equipment and terminal manufacturing method |
CN103084653B (en) * | 2011-10-31 | 2016-04-20 | 西门子数控(南京)有限公司 | A kind of terminal Preparation equipment and terminal preparation method |
CN106672876A (en) * | 2017-02-23 | 2017-05-17 | 湖南千山制药机械股份有限公司 | Ampoule bottle opening device |
CN107497707A (en) * | 2017-07-27 | 2017-12-22 | 深圳市新益昌自动化设备有限公司 | A kind of LED is divided braid all-in-one |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100811 Termination date: 20101204 |