CN2383649Y

CN2383649Y - Mould for cement and concrete construction

Info

Publication number: CN2383649Y
Application number: CN 99203791
Authority: CN
Inventors: 张礼先
Original assignee: Individual
Current assignee: Individual
Priority date: 1999-03-06
Filing date: 1999-03-06
Publication date: 2000-06-21
Anticipated expiration: 2009-03-06

Abstract

The utility model belongs to the field of a cement and concrete mould in the production of civil engineering and building construction and cement concrete products. The utility model can be assembled by blocking plates which are equivalent to the surface of structures and members and are provided with a definite thickness and casing-shaped mould components. The utility model has the designed shapes and sizes of the structures and the members. The components forming the structures and the members and cement and concrete poured into the space of the mould are solidified together so as to obtain construction components and members. The mould can be instead of wood moulds and steel moulds which are be used widely; simultaneously, the mould can save the materials and the labor consumption which are specially used for the mould; the mould can simplify the construction procedure and can improve the construction method.

Description

Cement concrete construction mould

The utility model cement, concrete construction mould, belong to cement, concrete construction mould applications in civil construction project and cement, the concrete product manufacturing, as the mould of building cement, concrete, enhancing concrete (comprising armored concrete) structure, member.

At present in civil construction project and cement, concrete product are manufactured, carry out cement, concrete construction mould therefor and mainly contain two kinds of wooden model and punching blocks.It is assembled that these two kinds of moulds are made plate-shaped member by timber or steel respectively, and its effect only is for being shaped " cement, concrete, enhancing concrete (comprising armored concrete) structure, the member made " (part comprises unified abbreviate as " structure, member " in embodiment and the accompanying drawing at the following each several part of this specification in the quotation marks).The material of making mould is completely different with the decorative engineering Material Physics mechanical property of " structure, member " or " structure, member ", mould itself does not constitute the part of " structure, member ", do not participate in " structure, member " operational phase work yet, thereby must consume " structure, member " or the auxiliary material manufacturing in addition of its decorative engineering formation, simultaneously, also to after " structure, member " is shaped, its dismounting and maintenance be deposited; Because timber, steel do not possess plasticity, thereby to expend more labor and materials when manufacturing mould for " structure, the member " of shape more complicated; In order to reuse mold component, its scatteredization, normalization consequently must be increased many aided processes and accessory when the assembly unit mould again; Moreover by the formed construction method of this class mould, having limited possibility that " structure, member " and its decorative engineering merge construction, all these has increased the cost of the cost of civil construction project and cement, concrete product.In addition, in concrete and brick setting combining structure, member and concrete filled steel tube, in the member, be respectively brick setting and steel pipe as concrete shaping dies, they constitute each self-structure, the part of member, participate in working between the operating period, but these two kinds of structures, member and cement, concrete, strengthen concrete (comprising armored concrete) structure, member has essential distinction on engineering properties, and because concrete and brick setting combining structure, member and concrete filled steel tube, the mechanical property of member self, the many restrictions of manufacture method and financial cost, at civil construction project and cement, use seldom in the concrete product, can not replace a large amount of now cement that use, concrete, strengthen concrete (comprising armored concrete) structure, member.

The purpose of this utility model is to provide a kind of civil construction project and cement, cement during concrete product is produced, the concrete construction mould, this mould becomes the part of " structure; member " or its decorative engineering after " structure; member " made, need not expend making " structure; member " or its decorative engineering complementary material in addition, mould dismounting after release " structure; member " is shaped, maintenance, deposit work, and be convenient to make complicated shape, reduce the mold component quantity of forming mould, making " structure; member " and its decorative engineering merge construction becomes possibility.

The utility model be achieved in that employing can with " structure; member " after water cement, concrete bodies bonds and has flowability in the production phase, plastic composite material, design shape by " structure; member ", size is made into the plate that is equivalent to " structure; member " surperficial certain thickness piecemeal in advance, the mold component of shelly body, thus mold component splicing seams connect and be assembled into " structure; member " design attitude, shape, consistent size and have hold composition " structure; member " after water cement, the mould of the one-tenth modular space of concrete bodies, this mould be cast in into the modular space in after water cement, concrete bodies bonds together after solidifying, thereby forms whole " structure; member " or have " structure; member " of decorative engineering.

Cement of the present utility model, concrete construction mould and mold component thereof, can adopt the material cement, the concrete for making that are used for building " structure, member " or its decorative engineering, also can employing close with cement, concrete performance, or can make with the composite material that the adulterating agent by organic or inorganic cementing material, binding material and organic or inorganic, aggregate, reinforcing material or the filler etc. of secure bond after cement, the concrete setting and the suitable intensity of tool are formed.

Cement of the present utility model, concrete construction mould, the thickness t of its mold component is not less than 3mm, also is not more than half of design size on " structure, member " respective direction (as long l, wide b or high h); For the mould of being made by cement, concrete, the thickness t of its mold component can preferentially be selected in 10～300mm scope; To being used for the mould that reinforced concrete structure, member are made by cement, concrete; the thickness t of its mold component can preferentially be chosen 15～100mm, or preferentially selects the thickness d of the thickness summation of basalis in the thickness of thickness δ behind the thickness plus-minus 10mm of the thickness a of cover to reinforcement or cover to reinforcement or cover to reinforcement and the decorative engineering for use.

Cement of the present utility model, concrete construction mould, its mold component can be provided with the splicing structure of the shape that is used for assembly unit such as coarse, concavo-convex, tenon tooth, tongue and groove etc. at the splicing seams place with other mold component adjacency, or be provided with buckle, securing member, or be provided with weldment, can also be in splicing seams the pointing binding material, binding material can adopt the material of making mold component, also can adopt bonding, the cementing material of other organic or inorganics.

Cement of the present utility model, concrete construction mould and mold component thereof, can with " structure, member " after water the contact of cement, concrete bodies gluing of surfaces have the structure that is connected of shape such as coarse, concavo-convex, groove, hole, rib rib etc., perhaps have adhesive layer, can also be provided with after water cement, concrete bodies or the structural reinforcement material in it is connected, the connector of drawknot.

Cement of the present utility model, concrete construction mould and mold component thereof, can also dispose metal or nonmetallic mould reinforcing material within it, preferentially select for use shaped steel, reinforcing bar (silk), reinforcing bar (silk) net, steel fibre as the mould reinforcing material for mould of making by cement, concrete and mold component.

Cement of the present utility model, concrete construction mould and mold component thereof, also can have the structural reinforcement material that is used for " structure, member ", for reinforced concrete structure, member, its arrangement of reinforcement or joint bar or built-in fitting or accessory etc. can be presetted respectively in mould or its mold component on demand.

Cement of the present utility model, concrete construction can have the basalis or the surface layer of the decorative engineering of " structure, member " again with mould and mold component thereof.

Cement of the present utility model, concrete construction mould, directly utilize raw material cement, concrete or other composite materials of manufacturing " structure, member " or its decorative engineering to make, need not consume the complementary material that wooden model, punching block etc. do not belong to the formation of " structure, member " or its decorative engineering, save form removable, maintained, deposited workload, thereby reduction is artificial, material expends, and has saved the cost or the production cost of civil construction project and cement, concrete product.Because cement, the composite material of concrete and other employings has flowability and plasticity in the production phase of mould, therefore, can make the mould of " structure; member " of complicated shape easily, and can improve mould and mold component shape thereof, the precision of size, reduce the mold component quantity of forming mould, be convenient to the batch production processing, make " structure; member " decorative engineering surperficial to combine and finish the construction making with it, to simplify operational procedure, improve civil construction project construction and cement, the industrialization that concrete product is produced, mechanization degree.What is more important, the change of mould itself can cause the progress of civil construction project construction method thus, promptly, prefabricated assembling because of mould, make civil construction project construction have fabricated construction fast, the advantage of mechanization operation since after water cement, concrete bodies existence then can keep the superperformance of " structure, the member " structural integrity that cast-in-situ construction method had.

Below by example explanation the utility model performance of describing with reference to appended Fig. 1～Figure 10.

Fig. 1---use the front view of signal " structure, member " design drawing among the mould embodiment for described cement, concrete construction;

Fig. 2---be " structure, member " shown in Figure 1 used cement, the assembly unit of concrete construction mould front view after in place;

Fig. 3,4---be respectively 1-1 among Fig. 1,2-2 profile, the partial design size and the internal structure of " structure, member " is somebody's turn to do in expression;

Fig. 5,6---be respectively 3-3 among Fig. 2,4-4 profile, described mould shown in this figure and mold component structural map;

Fig. 7,8---be respectively another set constructor schematic diagram of 3-3 among Fig. 2,4-4 section, be used for representing that mould and mold component have the schematic diagram of structural reinforcement material in " structure, member ";

Fig. 9,10---be respectively the another set constructor schematic diagram of 3-3 among Fig. 2,4-4 section, be used for representing to have on mould and the mold component decorative engineering basalis of " structure, member ", the schematic diagram of surface layer.

Among the above figure, the meaning of letter is as follows: each design size of l, b, h---" structure, member "; The thickness of t---mould and mold component plate, shelly body, that is the thickness of mold component; A---thickness of protection tier; δ---equal thickness of protection tier a ± 10mm; D---equal the thickness of basalis in the decorative engineering of thickness of protection tier a+ " structure, member ".Number designation representative: 1---" structure; member ", 2---mould, 3---mold component, 4---formingspace, 5---after water cement, concrete bodies, 6---splicing seams, 7---binding material, 8---the splicing structure, 9---buckle, securing member, 10---weldment, 11---bonding surface, 12---connect structure, 13---adhesive layer, 14---connector, 15---the mould reinforcing material, 16---structural reinforcement material, 17---arrangement of reinforcement, 18---joint bar, 19---built-in fitting, 20---accessory, 21---decorative engineering, 22---basalis, 23---surface layer.

(embodiment) is referring to appended Fig. 1～Fig. 6, design drawing such as Fig. 1, Fig. 3, shown in Figure 4 of signal " structure, member " 1, make mold component 3 in advance by this figure, mold component 3 is equivalent to surperficial certain thickness plate, the shelly body of " structure, member " 1, shown in Fig. 5,6.By mold component 3 assembly units one-tenth mould 2 (see figure 2)s in place, formingspace 4 in the mould 2 in order to hold formation " structure, member " 1 after water cement, concrete bodies 5, when after water cement, concrete bodies 5 promptly bonds together formation " structure, member " 1 with mould 2 after solidifying." structure, member " 1 can be all kinds of various cement, concrete, enhancing concrete (comprising armored concrete) structure, member in civil construction project and cement, the concrete product in this example, as in the architectural engineering and structure, members such as the plate in the cement, concrete product, bar, pipe, beam, post, wall, stake, open caisson, foundation block, framework, rigid frame, truss, bow member; And for example structure, members such as the culvert in the waterwork, pipe, lock, dike, dam; Structure, the member of the tunnel in the road and bridge building, bridge, stake raft, pier, tower mast or the like are not enumerated herein one by one for another example.

This routine mould 2, mold component 3 can be selected material cement, the concrete for making of construction " structure, member " 1 or its incrustation engineering 21 for use, also can with cement, concrete performance is close or can make with the composite material that the adulterating agent by organic or inorganic cementing material, binding material and organic or inorganic together and that have suitable intensity of secure bond after cement, the concrete setting, aggregate, reinforcing material or filler etc. are formed.Concrete preparation method can adopt present civil construction project and cement, concrete product produce in common method and technology, as water the method for smashing, placing method, casting, extrusion, gunite, whitewash method, stick with paste method and technologies thereof such as subsides method, layered manner.

In the example, the thickness t of mold component 3 is not less than 3mm, also is not more than half of design size (as l, b or h) on " structure, member " 1 respective direction.For the mould of being made by cement, concrete 2, the thickness t of its mold component 3 can preferentially be chosen in 10～300mm scope; To being used for the mould 2 that armored concrete " structure, member " 1 made by cement, concrete; the thickness t of its mold component 3 can preferentially be chosen 15～100mm; or preferentially select the thickness a of cover to reinforcement for use; or the thickness δ behind the thickness of the cover to reinforcement plus-minus 10mm, or the thickness d of the thickness summation of the basalis 22 of the thickness of cover to reinforcement and decorative engineering 21.

In the example, be assembled into mould 2 by mold component 3, see Fig. 2 for details, there is employing pointing binding material 7 in splicing seams 6 to be bonded, binding material 7 can adopt the material of mold component 3 also can adopt bonding, the cementing material of other organic or inorganics, be to increase bonding strength, can on splicing seams 6 both sides mold components 3, be provided with the splicing structure 8 of shape such as coarse, concavo-convex, tenon tooth, tongue and groove etc.; Also having employing to be provided with buckle, securing member 9 or weldment 10 on the mold component 3 of splicing seams 6 both sides carries out mechanical connection or is welded to connect assembled.

For strengthen mould 2 with after water between cement, concrete bodies 5 and the structural reinforcement material 16 wherein bond mutually, drawknot, referring to Fig. 5,6, mould 2, mold component 3 with after water have shape such as coarse, concavo-convex, groove, hole, rib rib etc. on cement, the concrete bodies 5 contacted gluing of surfaces 11 be connected structure 12, perhaps have adhesive layer 13, can also be provided with connector 14.

Fig. 5,6 also is illustrated in the situation that has disposed mould reinforcing material 15 in the example in the mould 2 and mold component 3.For mould 2, mold component 3, preferentially select for use shaped steel, reinforcing bar (silk), reinforcing bar (silk) net, steel fibre as mould reinforcing material 15 by cement, concrete for making.

Fig. 7,8 have represented that mould 2, mold component 3 in the example arrange to have the situation of the structural reinforcement material 16 in " structure, the member " 1, to " structure, the member " 1 of armored concrete, the arrangement of reinforcement 17 in " structure, the member " 1, joint bar 18, built-in fitting 19, accessory 20 etc. can be presetted respectively in mould 2, the mold component 3 on demand.

Fig. 9,10 are the basalis 22 of the decorative engineering 21 that has " structure, member " 1 on mould 2 and the mold component 3 thereof or the schematic diagram of surface layer 23, among the figure as seen, can be with the part of basalis 22 as mould 2 and mold component 3.

Above in described example, splicing structure 8, buckle, securing member 9, weldment 10 connects structure 12, adhesive layer 13, connector 14, mould reinforcing material 15, structural reinforcement material 16, arrangement of reinforcement 17, joint bar 18, built-in fitting 19, accessory 20, shaped steel, reinforcing bar (silk), reinforcing bar (silk) net, steel fibre, decorative engineering 21, basalis 22, surface layer 23, institute's drawn material, manufacture, collocation method, technology etc. are civil construction project and cement, concrete product production field in known technology, need not give unnecessary details one by one.

Claims

1, a kind of cement, concrete construction is mainly assembled by mold component (3) with mould, its shape of mould after assembly unit is in place (2), size is consistent with the design shape and the size of " cement of being made; concrete; strengthen concrete (comprising armored concrete) structure; member " (part abbreviates " structure; member " as in the following each several part unification of these claims in the quotation marks) (1), and have hold composition " structure; member " (1) after water cement, the one-tenth modular space (4) of concrete bodies (5), it is characterized in that mold component (3) be by can with " structure; member " (1) after water cement, concrete bodies (5) bonds and has flowability in the production phase, plastic composite material, design shape by " structure; member " (1), size is made into the plate that is equivalent to " structure; member " (1) surperficial certain thickness piecemeal in advance, the shelly body, thus mold component (3) splicing seams (6) connect and the mould (2) that is assembled into be cast in into modular space (4) in after water cement, after solidifying, concrete bodies (5) bonds together " structure; member " (1) that forms whole " structure; member " (1) or have decorative engineering (21).

2, according to cement, the concrete construction mould of claim 1, it is characterized in that: mould (2) and mold component (3) thereof can adopt material cement, the concrete of making " structure, member " (1) or its decorative engineering (21) to make, also can employing and cement, concrete performance is close or can make with the composite material that the adulterating agent by organic or inorganic cementing material, binding material and organic or inorganic, aggregate, reinforcing material or the filler of secure bond after cement, the concrete setting and the suitable intensity of tool are formed.

3, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that: the thickness t of mold component (3) is not less than 3mm, also is not more than half of design size (as l, b or h) on " structure, member " (1) respective direction; For the mould of being made by cement, concrete (2), the thickness t of its mold component (3) is preferentially chosen in 10～300mm scope; To the mould (2) that is used for armored concrete " structure, member " (1), makes by cement, concrete; the thickness t of its mold component (3) can preferentially be chosen 15～100mm, perhaps preferentially selects the thickness d of thickness δ behind the thickness plus-minus 10mm of the thickness a of cover to reinforcement or cover to reinforcement or thickness of protection tier and the thickness summation of the middle basalis (22) of decorative engineering (21) for use.

4, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that mold component (3) locating to be provided with the splicing structure (8) of the shape that is used for assembly unit such as coarse, concavo-convex, tenon tooth, tongue and groove etc. with the splicing seams (6) of other mold components (3) adjacency, or be provided with buckle, securing member (9), or be provided with weldment (10), can also be in splicing seams (6) pointing binding material (7), binding material (7) can adopt the material of making mold component (3), also can adopt bonding, the cementing material of other organic or inorganics.

5, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that: mould (2) or its mold component (3) go up with " structure, member " (1) after water that bonding surface (11) that cement, concrete bodies (5) contacts has shape such as coarse, concavo-convex, groove, hole, a rib rib etc. be connected structure (12), perhaps have adhesive layer (13), can also be provided with after water cement, concrete bodies (5) or the structural reinforcement material (16) in it is connected, the connector (14) of drawknot.

6, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that: can dispose metal or nonmetallic mould reinforcing material (15) in mould (2) and the mold component (3) thereof, for mould of making by cement, concrete (2) and mold component (3), preferentially select for use shaped steel, reinforcing bar (silk), reinforcing bar (silk) net, steel fibre as mould reinforcing material (15).

7, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that: mould (2) and mold component (3) thereof can have the structural reinforcement material (16) that is used for " structure, member " (1), to armored concrete " structure, member " (1), wherein arrangement of reinforcement (17) or joint bar (18) or built-in fitting (19) or accessory (20) etc. can be presetted respectively in mould (2) or the mold component (3) on demand.

8, according to cement, the concrete construction mould of claim 1 or 2, it is characterized in that: mould (2) and mold component (3) thereof can have the basalis (22) or the surface layer (23) of the decorative engineering (21) of " structure, member " (1).