CN113482239B - High-performance concrete permanent formwork square steel pipe combination beam and manufacturing method thereof - Google Patents
High-performance concrete permanent formwork square steel pipe combination beam and manufacturing method thereof Download PDFInfo
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 10
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Abstract
Description
技术领域technical field
本发明属于组合梁技术领域,特别涉及一种高性能混凝土永久模板方钢管组合梁及其制作方法。The invention belongs to the technical field of composite beams, in particular to a high-performance concrete permanent formwork square steel pipe composite beam and a manufacturing method thereof.
背景技术Background technique
从传统建筑施工工艺手法来讲,混凝土结构建筑物的主要施工步骤为:支模板、绑扎钢筋、浇筑混凝土这三个步骤;传统模板选材,通常选用木材钢材制成模板;木制、钢制模板在使用过程中往往需要提前支护,在混凝土浇筑完成后要进行拆除,支护与拆除的过程往往需要大量的人力物力,致使施工成本变高。From the perspective of traditional building construction techniques, the main construction steps of concrete structure buildings are: three steps: supporting formwork, binding steel bars, and pouring concrete; traditional formwork selection, usually made of wood and steel; wooden and steel formwork In the process of use, support is often required in advance, and it must be dismantled after the concrete pouring is completed. The process of support and dismantling often requires a lot of manpower and material resources, resulting in higher construction costs.
近年来,我国的经济水平和建设技术不断提高,建筑行业也在稳步前进;绿色建筑已经成为当前时代的主旋律;其中预制装配式构件较为符合绿色建筑的要求;本发明属于装配整体式结构构件,模板采用高性能混凝土制成,模板的预制工作在工厂中完成,并在其内部嵌入方钢管,用方钢管代替普通钢筋笼,现场施工仅需要浇筑素混凝土即可;传统模板在浇筑混凝土前,在模板表面要刷废机油,不仅结构外观质量有一定的影响,而且对混凝土与外抹灰之间的粘结也有一定影响,容易空鼓现象;本发明中的永久模板较传统模板相比:一方面,永久模板与后浇混凝土可以实现共同受力,协调变形,提高梁的刚度,达到改善结构的受力性能的目的;另一方面使用永久模板可以省去拆模板的过程,省去大量的人力成本、时间成本,实现绿色施工,对快速推进并落实建筑工业化存在着重要的研究与实践意义。In recent years, China's economic level and construction technology have been continuously improved, and the construction industry is also advancing steadily; green buildings have become the main theme of the current era; among them, prefabricated components are more in line with the requirements of green buildings; the present invention belongs to assembled integral structural components, The formwork is made of high-performance concrete. The prefabrication of the formwork is completed in the factory, and square steel pipes are embedded inside it. Square steel pipes are used instead of ordinary steel cages. The on-site construction only needs to pour plain concrete; before pouring concrete for traditional formwork, Brushing waste engine oil on the formwork surface will not only affect the appearance quality of the structure to a certain extent, but also have a certain influence on the bonding between the concrete and the external plaster, which is easy to hollow out; compared with the traditional formwork, the permanent formwork in the present invention: On the one hand, the permanent formwork and the post-cast concrete can realize common stress, coordinate deformation, increase the stiffness of the beam, and achieve the purpose of improving the mechanical performance of the structure; on the other hand, the use of permanent formwork can save the process of dismantling the formwork and save a lot of The realization of green construction has important research and practical significance for the rapid advancement and implementation of construction industrialization.
工地现场施工中模板工程需要投入大量的人力物力,是建筑施工的一项主要耗资项目;模板工程所需的费用在整个建筑工程中约占一半以上;所以,模板工程影响着整个工程的造价和工期;高性能砼永久模板方钢管组合梁可实现工厂化生产,施工过程中安装简便且无需拆卸,机械化程度高;将该类模板应用于实际工程可以减少现场拼装作业、缩短工期、降低工程造价、推进混凝土结构施工过程的工业化,符合绿色施工的环保要求。The formwork project in the site construction requires a lot of manpower and material resources, which is a major cost item of construction; the cost of the formwork project accounts for more than half of the entire construction project; therefore, the formwork project affects the cost and cost of the entire project. Construction period; the high-performance concrete permanent formwork square steel pipe composite beam can realize factory production, the installation is simple and does not need to be disassembled during the construction process, and the degree of mechanization is high; the application of this type of formwork to actual projects can reduce on-site assembly operations, shorten the construction period, and reduce project costs. , Promote the industrialization of the concrete structure construction process, in line with the environmental protection requirements of green construction.
时至当下,我们国家在经历着经济体系转型、科学技术大力发展的重要阶段;建筑行业更要紧跟时代的发展步伐步伐,顺应形势,发展更新原有理念、改变原有的生产方式、转化生产成果;结合当今形势,推动建筑行业向工业化发展具有重要意义;近些年来,我国政府出台了一系列政策,制定了一系列政策措施,目的是大力扶持并推行建筑工业化,施工绿色化,从而实现“四节一环保”的要求;而建筑工业化的主要标志是组织管理科学化、建筑设计标准化、构配件生产工厂化和施工机械化;如果将建筑模板实现标准化生产与工厂化生产,将会使我国建筑工业化走向新的进程,使我国建筑施工水平进一步提高,最终美好的愿景得以实现,科学技术水准迈向更高台阶!Up to now, our country is undergoing an important stage of economic system transformation and vigorous development of science and technology; the construction industry must keep up with the pace of development of the times, adapt to the situation, develop and update the original concept, change the original production mode, transform production results; combined with the current situation, it is of great significance to promote the development of the construction industry to industrialization; Realize the requirements of "four sections and one environmental protection"; and the main signs of construction industrialization are scientific organization and management, standardized architectural design, factory production of components and parts, and mechanization of construction; China's construction industrialization is moving towards a new process, which further improves the level of China's construction construction, and finally the beautiful vision is realized, and the level of science and technology moves to a higher level!
发明内容Contents of the invention
为了解决传统施工中的对木制模板、钢制模板的浪费,传统的现场施工中模板工程耗费大量人力、物力、时间,模板周转利用率低、施工效率低等问题;本发明提供一种高性能砼永久模板方钢管组合梁及其制作方法,该方法可以使永久模板与后浇混凝土实现共同受力协调变形,达到改善结构的受力性能的目的;还可以省去拆模板的过程,省去大量的人力成本、物力成本以及时间成本,实现绿色施工,可提高建筑施工效率,适用于工业化大规模生产,对快速推进并落实建筑工业化存在着重要的研究与实践意义。In order to solve the waste of wooden formwork and steel formwork in traditional construction, formwork engineering in traditional on-site construction consumes a lot of manpower, material resources, and time, and the turnover rate of formwork is low and construction efficiency is low. The invention provides a high-efficiency Performance concrete permanent formwork square steel pipe composite beam and its manufacturing method, the method can make the permanent formwork and the post-cast concrete realize joint stress and coordinated deformation, and achieve the purpose of improving the mechanical performance of the structure; it can also save the process of dismantling the formwork, saving Removing a lot of labor costs, material costs and time costs to achieve green construction can improve the efficiency of building construction and is suitable for industrialized large-scale production. It has important research and practical significance for the rapid advancement and implementation of building industrialization.
技术方案Technical solutions
一种高性能砼永久模板方钢管组合梁及其制作方法(见说明书附图1),所述的高性能砼永久模板方钢管组合梁是由高性能混凝土永久模板1,永久模板中的方钢管2,内部填充的素混凝土3组成,所述永久模板内部的高性能混凝土1中为节约成本,将碎石骨料替换为普通水洗河沙和400目重质碳酸钙;所述的永久模板由高性能混凝土U型模板和方钢管组成,方钢管内嵌于高性能混凝土U型模板中,制作时与U型模板整浇在一起,高性能砼模板的厚度取20mm,方钢管的顶板上边缘距离高砼U型模板侧面板上边缘20mm;本发明使用方钢管代替普通钢筋笼,所述的方钢管的底板为完整矩形板;所述的方钢管的侧面板等间距开设矩形孔洞,开孔宽度与孔间距相同;所述的方钢管的顶板等间距与侧板孔错位开设方形孔洞;所述的组合梁的内部填充素混凝土。A high-performance concrete permanent formwork square steel pipe composite beam and its manufacturing method (see accompanying
本发明还涉及到一种高性能混凝土永久模板方钢管组合连续的连接方法(见说明书附图2),组合连续梁的连接结构包括:高性能混凝土永久模板1,永久模板中的方钢管2,内部填充的素混凝土3,方钢管型连接件4,螺栓孔5,示意图对应螺栓孔5’,外层永久模板预留孔(内部方钢管与外部高砼一并开孔)6;其主要方法是使用预制好的连接件嵌入两根组合梁端部的方钢管内,将螺栓杆穿入穿出素砼预留孔以及连接件螺栓孔,后用螺栓母将螺栓杆两端拧紧的连接方法;连接件由工厂预制而成,采用方钢管型,连接件的四个板面上分别等间距开设8个螺栓孔;16根螺栓杆分成两组,每组8根,其长度分别按照组合梁的高度和宽度进行截取;螺母的孔径与螺栓杆直径配套。The present invention also relates to a combined continuous connection method of high-performance concrete permanent formwork square steel pipes (see accompanying
作为本发明的一种优选技术方案,制作高性能混凝土永久模板方钢管组合连续梁的连接件时,根据受力要求设计每个板面使用8个螺栓孔。As a preferred technical solution of the present invention, when making the connectors of the high-performance concrete permanent formwork square steel pipe composite continuous beam, each plate surface is designed to use 8 bolt holes according to the force requirements.
一种高性能砼永久模板方钢管组合梁及其制作方法,包括以下步骤:A high-performance concrete permanent formwork square steel pipe composite beam and a manufacturing method thereof, comprising the following steps:
第一步,配制组合梁的外层永久模板中所需的高性能混凝土,对高砼试件进行抗压强度、抗折强度实验分析其力学性能得出最佳配合比;传统配置做法中使用石英砂、石英粉,本发明为成本考虑,将石英砂替换成水洗河沙,将石英粉换成400目重质碳酸钙粉;替换的材料与原材料的性质相近,并且能够大大降低成本;The first step is to prepare the high-performance concrete required in the permanent formwork of the outer layer of the composite beam, and analyze the mechanical properties of the high concrete specimens for compressive strength and flexural strength to obtain the best mix ratio; in the traditional configuration method, use Quartz sand, quartz powder, the present invention considers cost, replaces quartz sand with washed river sand, and replaces quartz powder with 400 mesh heavy calcium carbonate powder; the replaced material is similar in nature to the raw material, and can greatly reduce the cost;
第二步,确定方钢管尺寸,根据组合梁的尺寸确定方钢管的高度和宽度;The second step is to determine the size of the square steel pipe, and determine the height and width of the square steel pipe according to the size of the composite beam;
第三步,通过设计组合梁所承受的弯矩来计算方钢管底板的厚度(方钢管底板等效替换受弯钢筋);The third step is to calculate the thickness of the square steel pipe bottom plate by designing the bending moment borne by the composite beam (the square steel pipe bottom plate is equivalent to replacing the bending steel bar);
第四步,订制方钢管,依据方钢管的高度、宽度、厚度以及梁的长度,订制方钢管;The fourth step is to order square steel pipes, and order square steel pipes according to the height, width, thickness and beam length of square steel pipes;
第五步,通过设计组合梁所承受的剪力来计算方钢管腹板的开孔数和开孔间距(方钢管腹板等效替换受剪箍筋);The fifth step is to calculate the number of openings and opening spacing of the square steel pipe web by designing the shear force borne by the composite beam (the square steel pipe web is equivalent to replacing the shear stirrup);
第六步,方钢管顶板开孔,根据方钢管腹板的开孔位置,在方钢管顶板与腹板开孔错开位置开孔(避免三面开孔贯通效应,影响力学性能);The sixth step is to open holes on the top plate of the square steel pipe. According to the opening position of the web plate of the square steel pipe, open holes at the staggered positions of the top plate and web of the square steel pipe (to avoid the penetration effect of three-sided openings and affect the mechanical properties);
第七步,拌制高性能混凝土,使用卧轴强制式搅拌机拌制内所用的高性能混凝土;The seventh step is to mix the high-performance concrete, and use the horizontal shaft forced mixer to mix the high-performance concrete used in the interior;
第八步,支高砼永久模板的外模板和底板内模板,浇筑高性能混凝土永久模板的底板The eighth step is to support the outer formwork of the high-performance concrete permanent formwork and the inner formwork of the bottom slab, and pour the bottom slab of the high-performance concrete permanent formwork
第九步,采用高频振捣器充分永久模板底板的筑高性能混凝土;The ninth step is to use a high-frequency vibrator to fully build high-performance concrete for the permanent formwork floor;
第十步,高砼模板的底板浇筑完成达到一定强度后拆去底板内模,将方钢管底板居中放置到高砼模板底板上,将方钢管腹板孔在钢管内部用木模板封住,用方钢管腹板当作高砼模板侧面板的内模板,浇筑高砼永久模板的侧面板;The tenth step, after the bottom plate of the high concrete formwork is poured and reaches a certain strength, the inner mold of the bottom plate is removed, the bottom plate of the square steel pipe is centered on the bottom plate of the high concrete formwork, and the web hole of the square steel pipe is sealed inside the steel pipe with a wooden formwork. The square steel pipe web is used as the inner formwork of the side panel of the high concrete formwork, and the side panel of the permanent formwork of the high concrete formwork is poured;
第十一步,采用高频振捣器充分高砼永久模板侧面板的筑高性能混凝土;The eleventh step is to use a high-frequency vibrator to fully build high-performance concrete on the side panels of the permanent formwork;
第十二步,养护高性能混凝土模板,本发明中所述永久模板,与普通素混凝土的性质不同,需要提前拆模养护;In the twelfth step, maintain the high-performance concrete formwork, the permanent formwork described in the present invention is different from the properties of ordinary plain concrete, and needs to be demolished and maintained in advance;
第十三步,待高砼模板达到一定强度,拌制素混凝土并向其内部浇筑素混凝土;The thirteenth step, when the high concrete formwork reaches a certain strength, mix plain concrete and pour plain concrete into it;
第十四步,养护组合梁构件;The fourteenth step is to maintain the composite beam member;
一种高性能混凝土永久模板方钢管组合连续的连接方法,包括如下步骤:A method for continuously connecting high-performance concrete permanent formwork square steel pipes, comprising the following steps:
第一步,重复将上述组合梁制作方法在向内部浇筑素混凝土前,将预制好的连接件先嵌入左梁的方钢管内;The first step is to repeat the above composite beam manufacturing method and insert the prefabricated connectors into the square steel pipe of the left beam before pouring the plain concrete inside;
第二步,将右梁的方钢管套在连接件上;The second step is to put the square steel pipe of the right beam on the connecting piece;
第三步,将连接件上的8个螺栓孔的孔径中心与左右两根梁的外层永久模板预留孔的孔径中心,一一对准;The third step is to align the aperture centers of the 8 bolt holes on the connector with the aperture centers of the reserved holes of the outer permanent formwork of the left and right beams;
第四步,截取相应长度的螺栓杆穿入外层永久模板,穿入连接件,穿出连接件,穿出永久模板;The fourth step is to intercept the corresponding length of the bolt rod to penetrate the outer permanent formwork, penetrate the connecting piece, pass through the connecting piece, and pass out the permanent formwork;
第五步,使用螺栓母将螺栓杆的两端拧紧;The fifth step is to tighten the two ends of the bolt rod with the bolt nut;
第六步,使用水泥砂浆将外层永久模板的预留孔封堵并抹平;The sixth step is to use cement mortar to seal and smooth the reserved holes of the outer permanent formwork;
第七步,拌制素混凝土并向其内部浇筑素混凝土;The seventh step is to mix plain concrete and pour plain concrete into it;
第八步,养护组合梁构件。The eighth step is to maintain the composite beam members.
有益效果:本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法与现有技术相比,具有以下技术效果:Beneficial effects: Compared with the prior art, the square steel pipe composite beam using high-performance concrete permanent formwork and its manufacturing method according to the present invention has the following technical effects:
1.本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法可以解决传统施工中的对木制模板、钢制模板的浪费的问题,减少建筑垃圾,符合绿色施工所倡导的要求,减少对环境的污染;1. The use of high-performance concrete permanent formwork square steel pipe composite beams and its manufacturing method described in the present invention can solve the problem of waste of wooden formwork and steel formwork in traditional construction, reduce construction waste, and meet the needs of green construction. Requirements to reduce environmental pollution;
2.本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法可以解决传统的现场施工中模板工程耗费大量人力、物力、时间的问题,永久模板在现场与素混凝土整浇可以省去拆模板的过程,节约大量的人力成本、物力成本以及时间成本,适用于工业化大规模生产;2. The use of high-performance concrete permanent formwork square steel pipe composite beams of the present invention and its manufacturing method can solve the problem that formwork engineering consumes a large amount of manpower, material resources and time in traditional on-site construction, and the permanent formwork can be integrated with plain concrete on the spot Eliminate the process of dismantling the formwork, save a lot of labor costs, material costs and time costs, and are suitable for industrialized large-scale production;
3.本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法可以解决模板周转利用率低、施工效率低的问题,永久模板与素混凝土整浇,无需将模板周转利用,模板运输到工地仅完成浇筑素砼的步骤,大大提高了施工效率;3. The high-performance concrete permanent formwork square steel pipe composite beam and its manufacturing method described in the present invention can solve the problems of low formwork turnover utilization rate and low construction efficiency. Transportation to the construction site only completes the steps of pouring plain concrete, which greatly improves the construction efficiency;
4.本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法可以改善梁的力学性能;传统模板在浇筑混凝土前,在模板表面要刷废机油,不仅结构外观质量有一定的影响,而且对混凝土与外抹灰之间的粘结也有一定影响,容易空鼓现象;永久模板较传统模板相比,永久模板与后浇混凝土可以实现共同受力,协调变形,提高梁的刚度,达到改善结构的受力性能的目的;4. The high-performance concrete permanent formwork square steel pipe composite beam and its manufacturing method according to the present invention can improve the mechanical properties of the beam; before the traditional formwork is poured, the surface of the formwork must be brushed with waste engine oil, which not only has a certain structural appearance quality It also has a certain influence on the bonding between concrete and external plastering, and it is easy to hollow out; compared with traditional formwork, permanent formwork and post-cast concrete can achieve joint force, coordinate deformation, and improve the rigidity of the beam , to achieve the purpose of improving the mechanical performance of the structure;
5.本发明所述的采用高性能混凝土永久模板方钢管组合梁及其制作法可以提高工程质量;由于预制模板在工厂中预制完成,所承受不可控因素较少,一定程度上降低了现场施工所带来误差,提高施工精度,有利于增强建筑的质量;5. The use of high-performance concrete permanent formwork square steel pipe composite beam and its manufacturing method according to the present invention can improve the quality of the project; since the prefabricated formwork is prefabricated in the factory, it bears less uncontrollable factors, which reduces the on-site construction to a certain extent The resulting error improves the construction accuracy and helps to enhance the quality of the building;
6.本发明所述的采用高性能混凝土永久模板方钢管组合连续梁施工时的一种预制连接方法,方法简单,对于现场施工技术要求低,可以提高施工效率与施工质量。6. A prefabricated connection method of the present invention when using high-performance concrete permanent formwork square steel pipe combined continuous beam construction, the method is simple, the technical requirements for on-site construction are low, and the construction efficiency and construction quality can be improved.
附图说明Description of drawings
构成本申请的一部分附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The drawings constituting a part of this application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本发明所述的采用高性能砼永久模板方钢管组合梁的组合梁整体外观示意图。Fig. 1 is a schematic diagram of the overall appearance of a composite beam using a high-performance concrete permanent formwork square steel pipe composite beam according to the present invention.
图2是本发明所述的采用高性能砼永久模板方钢管组合梁的组合梁左视剖面图。Fig. 2 is a left sectional view of a composite beam using a high-performance concrete permanent formwork square steel composite beam according to the present invention.
图3是本发明所述的采用高性能砼永久模板方钢管组合梁的组合梁正视剖面图(剖切内部)。Fig. 3 is a front sectional view (cut inside) of a composite beam using a high-performance concrete permanent formwork square steel pipe composite beam according to the present invention.
图4是本发明所述的采用高性能砼永久模板方钢管组合梁的组合梁正视剖面图(剖切钢管腹板)。Fig. 4 is a front sectional view of a composite beam using a high-performance concrete permanent formwork square steel pipe composite beam according to the present invention (cutting the web of the steel pipe).
图5是本发明所述的采用高性能砼永久模板方钢管组合梁的组合梁俯视剖面图。Fig. 5 is a top sectional view of a composite beam using a high-performance concrete permanent formwork square steel pipe composite beam according to the present invention.
图6是本发明所述的采用高性能砼永久模板方钢管组合连续梁的连接件立体示意图。Fig. 6 is a three-dimensional schematic view of the connectors of the continuous beam combined with high-performance concrete permanent formwork square steel pipes according to the present invention.
图7是本发明所述的采用高性能砼永久模板方钢管组合连续梁的组合连续梁连接处俯视剖面图。Fig. 7 is a top sectional view of the joint of the composite continuous beam using the high-performance concrete permanent formwork square steel pipe composite continuous beam according to the present invention.
图8是本发明所述的采用高性能砼永久模板方钢管组合连续梁的连续梁连接处俯视图。Fig. 8 is a top view of the joint of the continuous beam using the high-performance concrete permanent formwork square steel pipe combined continuous beam according to the present invention.
图9是本发明所述的采用高性能砼永久模板方钢管组合连续梁的连接件俯视剖面图。Fig. 9 is a top sectional view of the connecting piece of the composite continuous beam using the high-performance concrete permanent formwork square steel pipe according to the present invention.
图10是本发明所述的采用高性能砼永久模板方钢管组合连续梁的组合连续梁连接处正视剖面图。Fig. 10 is a front sectional view of the joint of the composite continuous beam using the high-performance concrete permanent formwork square steel pipe composite continuous beam according to the present invention.
图11是本发明所述的采用高性能砼永久模板方钢管组合连续梁的组合连续梁连接处正视图。Fig. 11 is a front view of the joint of the composite continuous beam using the high-performance concrete permanent formwork square steel pipe composite continuous beam according to the present invention.
图12是本发明所述的采用高性能砼永久模板方钢管组合连续梁的连接件正视剖面图。Fig. 12 is a front sectional view of the connecting piece of the continuous beam combined with the high-performance concrete permanent formwork square steel pipe according to the present invention.
附图标记说明:1-高性能混凝土永久模板,2-方钢管,3-素混凝土,4-连接件,5-螺栓孔,5’-对应螺栓孔,6-外层永久模板预留孔。Explanation of reference signs: 1-high-performance concrete permanent formwork, 2-square steel pipe, 3-plain concrete, 4-connector, 5-bolt hole, 5'-corresponding bolt hole, 6-reserved hole in the outer permanent formwork.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作进一步详细说明:The specific embodiment of the present invention is described in further detail below in conjunction with accompanying drawing:
一、配制组合梁的外层永久模板中所需的高性能混凝土:1. Prepare the high-performance concrete required in the outer permanent formwork of composite beams:
配制组合梁的外层永久模板中所需的高性能混凝土,对高砼试件进行抗压强度、抗折强度实验分析其力学性能得出最佳配合比;传统配置做法中使用石英砂、石英粉,本发明为成本考虑,将石英砂替换成水洗河沙,将石英粉换成400目重质碳酸钙粉;替换的材料与原材料的性质相近,并且能够大大降低成本;经过多次适配,最终得到最佳配合比如表1所示;Prepare the high-performance concrete required in the permanent formwork of the outer layer of the composite beam, and conduct experiments on the compressive strength and flexural strength of the high-concrete specimens to analyze its mechanical properties to obtain the best mix ratio; traditional configuration methods use quartz sand, quartz In this invention, for cost considerations, the quartz sand is replaced with washed river sand, and the quartz powder is replaced with 400 mesh heavy calcium carbonate powder; the replaced material is similar in nature to the raw material, and can greatly reduce the cost; after multiple adaptations , and finally get the best fit as shown in Table 1;
表1高性能混凝土的配合比Table 1 Mix ratio of high performance concrete
抗压试验:用高性能混凝土制作了100mm的立方体试块三个,使用液压伺服试验机测得立方体抗压强度;获得高性能混凝土的平均抗压强度129.85MPa;用普通混凝土制作了100mm的立方体试块三个,普通混凝土试块的平均抗压强度为28.25MPa;可以看出高性能混凝土的抗压强度远高于普通混混凝土的抗压强度;Compression test: Three 100mm cube test blocks were made with high-performance concrete, and the compressive strength of the cubes was measured using a hydraulic servo testing machine; the average compressive strength of high-performance concrete was 129.85MPa; 100mm cubes were made with ordinary concrete There are three test blocks, and the average compressive strength of ordinary concrete test blocks is 28.25MPa; it can be seen that the compressive strength of high-performance concrete is much higher than that of ordinary mixed concrete;
抗折试验:分别用高性能砼和普通混凝土制作了100mm×100mm×400mm的棱柱体试件,通过四点弯折试验获得了高砼的抗折强度,抗折强度平均值为12.51MPa,普通混凝土的抗折强度平均值为5.52MPa。Flexural test: High-performance concrete and ordinary concrete were used to make prism specimens of 100mm×100mm×400mm, and the flexural strength of high-grade concrete was obtained through four-point bending tests. The average value of the flexural strength was 12.51MPa. The average flexural strength of concrete is 5.52MPa.
二、制作高性能砼永久模板方钢管组合梁的永久模板2. Making the permanent formwork of the high-performance concrete permanent formwork square steel pipe composite beam
步骤一:根据组合梁的尺寸确定方钢管的高度和宽度;Step 1: Determine the height and width of the square steel pipe according to the size of the composite beam;
本发明中方钢管的宽度=梁宽-两侧板厚(2*20=40mm),方钢管的高度=梁高-底侧模板厚度(20mm)-保护层厚度(20mm);The width of square steel pipe in the present invention=beam width-both sides plate thickness (2*20=40mm), the height of square steel pipe=beam height-bottom side template thickness (20mm)-protective layer thickness (20mm);
步骤二:通过设计组合梁所承受的弯矩来计算方钢管底板的厚度(方钢管底板等效替换受弯钢筋);Step 2: Calculate the thickness of the square steel pipe bottom plate by designing the bending moment borne by the composite beam (the square steel pipe bottom plate is equivalent to replacing the bending steel bar);
通过设计组合梁所承受的弯矩,采用确定底层钢板型号,调整底层钢板的厚度来等效替代受弯钢筋,得出方钢管的底层钢板的厚度;Through the design of the bending moment of the composite beam, the type of the bottom steel plate is determined, and the thickness of the bottom steel plate is adjusted to equivalently replace the bending steel bar, so as to obtain the thickness of the bottom steel plate of the square steel pipe;
步骤三:订制方钢管;依据方钢管的高度、宽度、厚度以及梁的长度,订制方钢管;Step 3: Order square steel pipes; order square steel pipes according to the height, width, thickness and beam length of the square steel pipes;
步骤四:通过设计组合梁所承受的剪力来计算方钢管腹板的开孔数和开孔间距(方钢管腹板等效替换受剪箍筋);Step 4: Calculate the number of openings and opening spacing of the square steel pipe web by designing the shear force borne by the composite beam (the square steel pipe web is equivalent to replacing the shear stirrups);
通过设计组合梁所承受的剪力得出方钢管腹板的最经济开孔尺寸(开孔数和开孔间距);方钢管腹板与底层钢板的型号相同、厚度相同,利用方钢管腹板来代替抗剪箍筋时,全部方钢管腹板面的抗剪承载力远大于抗剪承载力的设计值,所以需要在方钢管腹板面上开孔,目的是:节约钢材、增强钢管腹板与外侧高性能砼的粘结效应;The most economical opening size (number of openings and opening spacing) of the square steel pipe web is obtained by designing the shear force borne by the composite beam; the square steel pipe web is the same type and thickness as the bottom steel plate, and the square steel pipe web is used When replacing the shear stirrups, the shear bearing capacity of the web surface of the entire square steel pipe is much greater than the design value of the shear bearing capacity, so it is necessary to open holes on the web surface of the square steel pipe for the purpose of saving steel and strengthening the steel pipe web. The bonding effect between the slab and the outer high-performance concrete;
步骤五:方钢管顶板开孔;根据方钢管腹板的开孔位置,在方钢管顶板与腹板开孔错开位置开孔(避免三面开孔贯通效应,影响力学性能);Step 5: Open the top plate of the square steel pipe; according to the opening position of the web of the square steel pipe, open the hole at the staggered position of the opening of the top plate of the square steel pipe and the web (to avoid the penetration effect of the three-sided opening, which affects the mechanical properties);
方钢管的上层钢板开孔尺寸和开孔位置,根据侧面板的开孔位置错位开孔,防止钢管的三面开口在位置相同处有贯通效应,从而影响方钢管的力学性能;方钢管顶板开孔,不仅可以方便素混凝土的浇筑灌入以及振捣,还能够起到节约钢材、降低成本的效果,此方法一举两得;The hole size and position of the upper steel plate of the square steel pipe are dislocated according to the hole position of the side panel to prevent the three-sided openings of the steel pipe from having a penetration effect at the same position, thereby affecting the mechanical properties of the square steel pipe; the top plate of the square steel pipe is opened , it can not only facilitate the pouring and vibration of plain concrete, but also save steel and reduce costs. This method kills two birds with one stone;
步骤六:拌制高性能混凝土;使用卧轴强制式搅拌机拌制内所用的高性能混凝土;Step 6: mixing high-performance concrete; using a horizontal shaft forced mixer to mix the high-performance concrete used in the system;
高性能混凝土在拌制的过程中容易出现搅拌不均匀的情况,而且具有高粘聚性,所以搅拌的过程应使用卧轴强制式搅拌机等新型搅拌机;High-performance concrete is prone to uneven mixing during the mixing process, and has high cohesion, so new mixers such as horizontal shaft forced mixers should be used during the mixing process;
步骤七:支高砼永久模板的外模板和底板内模板,浇筑高性能混凝土永久模板的底板Step 7: Support the outer formwork of the permanent formwork of high concrete and the inner formwork of the base plate, and pour the base plate of the permanent formwork of high performance concrete
步骤八:采用高频振捣器充分永久模板底板的筑高性能混凝土;Step 8: Use high-frequency vibrators to fully build high-performance concrete for the permanent formwork floor;
步骤九:高砼模板的底板浇筑完成达到一定强度后拆去底板内模,将方钢管底板居中放置到高砼模板底板上,将方钢管腹板孔在钢管内部用木模板封住,用方钢管腹板当作高砼模板侧面板的内模板,浇筑高砼永久模板的侧面板;Step 9: After the bottom plate of the high concrete formwork is poured and reaches a certain strength, remove the inner mold of the bottom plate, center the bottom plate of the square steel pipe on the bottom plate of the high concrete formwork, seal the web hole of the square steel pipe inside the steel pipe with a wooden formwork, and use a square The steel pipe web is used as the inner formwork of the side panel of the high concrete formwork, and the side panel of the high concrete permanent formwork is poured;
步骤十:采用高频振捣器充分高砼永久模板侧面板的筑高性能混凝土;Step 10: Use a high-frequency vibrator to fully build high-performance concrete on the side panels of the permanent formwork;
步骤十一:养护高性能混凝土模板;Step 11: Maintain high-performance concrete formwork;
本发明所述使用的高性能混凝土与普通混凝土的收缩和徐变的性质有所差异,所以在施工时要注重养护这一工序,特别是早期的湿养护工序;对于本发明中所述的组合梁的永久模板,需要提前拆模养护;养护时间不少于14天,养护期间,混凝土内部温度应小于等于750℃,而且要控制试件的内外温差不大于250℃;早期的湿养护采水喷雾的方式,避免混凝土内外产生过大温差,从而致使混凝土产生裂缝。The high-performance concrete used in the present invention is different from ordinary concrete in terms of shrinkage and creep properties, so attention should be paid to the maintenance process during construction, especially the early stage wet curing process; for the combination described in the present invention The permanent formwork of the beam needs to be removed and maintained in advance; the curing time should not be less than 14 days. During the curing period, the internal temperature of the concrete should be less than or equal to 750°C, and the temperature difference between the inside and outside of the specimen should be controlled not to exceed 250°C; water should be collected for early wet curing The way of spraying can avoid excessive temperature difference between inside and outside of the concrete, which will cause cracks in the concrete.
三、组合梁内部核心浇筑素混凝土3. The inner core of the composite beam is poured with plain concrete
本发明所述组合梁内部核心的普通混凝土,混凝土强度等级由实际设计承载力需求选择;The ordinary concrete of the inner core of the composite beam described in the present invention, the concrete strength grade is selected by the actual design bearing capacity requirement;
本发明所述组合梁内部核心的普通混凝土浇筑过程中,混凝土浇筑入模时,不能集中倾倒冲击模板,而且混凝土必须在五小时内浇筑完毕;振捣持续时间应使混凝土表面产生浮浆,无气泡,不下沉为止;等待混凝土到终凝后,在梁表面覆盖塑料薄膜减少水分流失,并且定期浇水保证湿度,养护至28天后进行加载试验。In the ordinary concrete pouring process of the inner core of the composite beam described in the present invention, when the concrete is poured into the mould, the impact formwork cannot be poured concentratedly, and the concrete must be poured within five hours; the duration of vibration should make the concrete surface produce laitance, without Bubbles, until the concrete does not sink; wait until the concrete is finally set, cover the beam surface with a plastic film to reduce water loss, and regularly water to ensure humidity, and perform a loading test after 28 days of curing.
四、本发明还包含一种高性能混凝土永久模板方钢管组合连续梁的连接方法Four, the present invention also includes a kind of connection method of high-performance concrete permanent formwork square steel tube combined continuous beam
本发明所述的采用高性能混凝土永久模板方钢管组合梁,按照受弯构件的支座个数可以将梁划分为两种;一种是简支梁,另一种是连续梁;简支梁就是梁的两端搭在两个支撑物上,一端铰接一端固定,现实看是只有两端支撑在柱子上的梁,主要承受弯距的单跨结构;连续梁是具有三个或更多个支承,可简化为静不定结构计算模式,在简支梁的基础上中间部位也有柱子支撑的梁;对于简支梁在施工时,不用考虑梁的连接问题,只需将梁搭接在两个柱子上即可;对于连续梁,除了两端的柱子支撑外,在跨中往往还有主子进行支撑,这是就需要考虑连续梁的连接问题;The square steel pipe composite beam using high-performance concrete permanent formwork described in the present invention can be divided into two types according to the number of supports of the bending member; one is a simply supported beam, and the other is a continuous beam; simply supported beam It means that the two ends of the beam are placed on two supports, one end is hinged and the other end is fixed. In reality, it is a beam with only two ends supported on the column, and it is a single-span structure that mainly bears the bending distance; a continuous beam is a single-span structure with three or more The support can be simplified to a statically indeterminate structure calculation model, and there is also a beam supported by columns in the middle of the simply supported beam foundation; for simply supported beams, there is no need to consider the connection problem of the beams during construction, only the beams need to be lapped between two Just on the column; for the continuous beam, in addition to the support of the columns at both ends, there is often a main support in the middle of the span, so the connection problem of the continuous beam needs to be considered;
步骤一:重复将上述组合梁制作方法在向内部浇筑素混凝土前,将预制好的连接件先嵌入左梁的方钢管内;Step 1: Repeat the above-mentioned manufacturing method of the composite beam and insert the prefabricated connectors into the square steel pipe of the left beam before pouring the plain concrete inside;
步骤二:将右梁的方钢管套在连接件上;Step 2: Put the square steel pipe of the right beam on the connecting piece;
步骤三:将连接件上的8个螺栓孔的孔径中心与外层永久模板预留孔的孔径中心,一一对准;Step 3: Align the aperture centers of the 8 bolt holes on the connector with the aperture centers of the reserved holes of the outer permanent template;
步骤四:截取相应长度的螺栓杆穿入外层永久模板,穿入连接件,穿出连接件,穿出永久模板;Step 4: Cut the corresponding length of the bolt rod and penetrate the outer permanent formwork, penetrate the connecting piece, pass through the connecting piece, and pass out the permanent formwork;
步骤五:使用螺栓母将螺栓杆的两端拧紧;Step 5: Tighten both ends of the bolt rod with the bolt nut;
步骤六:使用水泥砂浆将外层永久模板的预留孔封堵并抹平;Step 6: Use cement mortar to seal and smooth the reserved holes of the outer permanent formwork;
步骤七:拌制素混凝土并向其内部浇筑素混凝土;Step 7: mixing plain concrete and pouring plain concrete inside;
步骤八:养护组合梁构件;Step 8: Maintain the composite beam member;
本发明所述的连接件附图说明:图7-图9从连续梁的俯视方向(显示梁的长度和宽度一侧)分别介绍了连续梁连接处的俯视剖面、连续梁连接处的俯视面和连接件的俯视剖面,显示了连接件的所处位置、连接处的各种材料位置关系以及连接件与连续梁的尺寸关系;图10-图12从连续梁的正视方向(显示梁的长度和高度一侧)分别介绍了连续梁连接处的正视剖面、连续梁连接处的正视面和连接件的正视剖面,显示了连接件的所处位置、连接处的各种材料位置关系以及连接件与连续梁的尺寸关系;Description of the drawings of the connector of the present invention: Fig. 7-Fig. 9 respectively introduces the top view section of the continuous beam connection and the top view surface of the continuous beam connection from the top view direction of the continuous beam (the side showing the length and width of the beam) and the top view section of the connector, showing the position of the connector, the positional relationship of various materials at the connection, and the dimensional relationship between the connector and the continuous beam; Figure 10-Figure 12 is viewed from the front direction of the continuous beam (showing the length of the beam and the height side) respectively introduce the front section of the continuous beam joint, the front plane of the continuous beam joint and the front section of the connector, showing the location of the connector, the positional relationship of various materials at the joint and the connection Dimensional relationship with continuous beams;
本发明所述的连接件的尺寸说明:连接件的长度a按照施工构造取值(a=3x间距+2x边距);连接件的宽度b'根据梁的宽度b来取值(b’=b-2x高砼模板厚-2x方钢管厚);连接件的高度h’根据梁的高度h来取值(h’=2x方钢管厚-素砼保护层厚-高砼模板厚)。The dimensional description of the connector of the present invention: the length a of the connector is valued according to the construction structure (a=3x spacing+2x margin); the width b' of the connector is valued according to the width b of the beam (b'= b-2x high concrete formwork thickness-2x square steel pipe thickness); the height h' of the connector is determined according to the beam height h (h'=2x square steel pipe thickness-plain concrete protective layer thickness-high concrete formwork thickness).
以上所述的具体实施方式,对本发明的目的,技术方案和有益效果进行了一步详细说明;所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限制本发明,凡在本发明精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail; it should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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