CN221026393U - Empty bottle destacking equipment - Google Patents

Abstract

The utility model relates to the technical field of destacking equipment, and particularly discloses destacking equipment for empty bottles, which comprises a destacking machine, wherein the destacking machine comprises a host machine, a driving device, a manipulator and a lifting device for controlling the manipulator to lift, and the driving device is arranged on the host machine and drives the manipulator to move through the lifting device; the lifting device comprises a wire winding wheel which is rotatably arranged with the host machine and a wire passing wheel which is arranged on the host machine; the driving device is matched with the take-up pulley and is used for driving the take-up pulley to rotate; the host is provided with a lifting table in sliding connection, and the manipulator is connected with the lifting table in a matching way; a rope is movably wound between the take-up pulley and the wire passing pulley, two ends of the rope are respectively connected with the take-up pulley and the lifting platform, and the driving device drives the take-up pulley to rotate and controls the manipulator to lift through the rope. According to the utility model, the unpiler is arranged to grasp the empty bottles, so that the working efficiency is high, the operation and maintenance are simple, the maintenance cost is low, the problem that the empty bottles need to be manually placed when being unpiled is solved, and the problems of high labor intensity and low efficiency of manual placement are solved.

Description

Empty bottle destacking equipment

Technical Field

The utility model relates to the technical field of destacking equipment, and particularly discloses empty bottle destacking equipment.

Background

When empty cans return to a filling factory, empty cans are often transported in a layered mode, middle trays are used for layered positioning between layers, bottom trays are used for forklift loading and unloading, when empty cans arrive at the filling factory, the empty cans and the trays in a stack are required to be placed separately, manual transport is mostly adopted for loading and unloading or split type, labor intensity is high, efficiency is low, labor time is high, light feeding and middle transport boxing are carried out, most time or energy of workers is occupied, and requirements of high efficiency, high income and high automation required by enterprises in modern factories are not met.

Disclosure of utility model

In order to overcome the defects and shortcomings in the prior art, the utility model aims to provide equipment for feeding empty cans into an assembly line for canning with high automation.

In order to achieve the above purpose, the empty bottle destacking equipment comprises a destacking machine, wherein the destacking machine comprises a host machine, a driving device, a manipulator and a lifting device for controlling the manipulator to lift, and the driving device is arranged on the host machine and drives the manipulator to move through the lifting device; the lifting device comprises a wire winding wheel which is rotatably arranged with the host machine and a wire passing wheel which is arranged on the host machine; the driving device is matched with the take-up pulley and is used for driving the take-up pulley to rotate; the host is provided with a lifting table in sliding connection, and the manipulator is connected with the lifting table in a matching way; a rope is movably wound between the take-up pulley and the wire passing pulley, two ends of the rope are respectively connected with the take-up pulley and the lifting platform, and the driving device drives the take-up pulley to rotate and controls the manipulator to lift through the rope. The empty bottles are grabbed by arranging the destacking machine, so that the working efficiency is high, the operation and maintenance are simple, the maintenance cost is low, the problem that the empty bottles need to be manually placed when destacking is solved, and the problems of high labor intensity and low efficiency of manual placement are solved.

Further, unpiler still includes the conveyer, and the conveyer sets up in host computer one side for carry empty bottle, the manipulator is used for inputting the empty bottle for the conveyer, and the conveyer is used for putting the empty bottle that the manipulator snatched neatly, conveys the assembly line filling, solves the empty bottle and needs the problem of manual work to put, has improved work efficiency height.

Further, the conveyer comprises a material arranging platform, the material arranging platform is connected with an external conveying belt, a sliding rail is arranged on the material arranging platform, a pushing plate in sliding connection is arranged on the sliding rail, first limiting plates connected with the material arranging platform are arranged on two sides of the pushing plate, a second limiting plate in rotary connection is arranged at one end, close to the external conveying belt, of the first limiting plate, and the pushing plate pushes empty bottles to enter the external conveying belt through the first limiting plates and the second limiting plates. The mechanical arm picks up the empty bottle and places on the material arranging platform, and the push plate pushes the empty bottle, and the first limiting plate and the second limiting plate limit the movement direction of the empty bottle, so that the empty bottle is prevented from falling off the material arranging platform.

Further, the manipulator includes the mount pad with elevating platform fixed connection, rotates the arm of being connected with the mount pad, drives arm pivoted first driving piece, and the arm is kept away from the one end of mount pad and is equipped with snatchs the subassembly. The empty bottle stack is moved by rotating the mechanical arm, a plurality of displacement mechanisms are prevented from being arranged along two directions, the manufacturing cost is reduced, the working efficiency is high, the structure is simple, the operation and the maintenance are simple, and the maintenance cost is low.

Further, snatch the subassembly and include the base, press from both sides the sucking disc of getting outside empty bottle, rotate on the base and be provided with first member, first member and sucking disc fixed connection are equipped with the second driving piece that drives first member pivoted on the base, and second driving piece drive first member rotates and drives the sucking disc and rotate and break away from the empty bottle. The sucker has low manufacturing cost, simple operation and maintenance and low maintenance cost; the application range is wide, no matter what material the sucked object is made of, the suction device can be used as long as the suction device can be sealed and does not leak air; the suction cup does not leave marks on the empty bottle and therefore can handle materials that need careful handling.

Further, the driving device comprises a band-type brake servo motor and a worm speed reducer which is connected to the driving end of the band-type brake servo motor in a driving mode, and the band-type brake servo motor drives the take-up pulley to rotate through the worm speed reducer. The worm speed reducer has a self-locking function, and after power failure, the lifting table is ensured not to move up and down, so that the hollow bottle is prevented from being damaged by falling.

Further, the rope fixed end is locked with the wire take-up pulley through the first U-shaped clamping head, and the free end of the rope is locked with the lifting platform through the second U-shaped clamping head. The U-shaped chuck can adjust the clamping force through stretching and compressing the spring so as to adapt to steel wire ropes with different diameters, and is convenient and quick to use.

Further, a guide rail is arranged on the host machine, a roller group is arranged on the lifting table, the roller group comprises two V-shaped rollers, and the two V-shaped rollers are matched with the clamping guide rail to control the lifting table to slide on the guide rail. The V-shaped roller has low cost and longer service life than that of a linear guide rail; the two V-shaped rollers are matched with the clamping guide rail to facilitate the adjustment of tightness, and the V-shaped rollers and the guide rail can smoothly and freely roll in a matched mode.

Further, the roller sets are provided with four groups, the four groups of roller sets are symmetrically distributed on two sides of the lifting platform, the two groups of roller sets on the same side are arranged along the direction of the guide rail, eight V-shaped rollers are matched with the guide rail, the phenomenon that lateral force generated when the mechanical arm of the mechanical arm rotates in the process is effectively avoided, and the mechanical arm operates more stably.

Further, the lifting device is provided with two groups, and the free ends of the two groups of ropes are respectively connected with the two ends of the top of the lifting table. The phenomenon of unbalance of lateral force generated in the process of rotating the mechanical arm of the mechanical arm is effectively avoided, so that the mechanical arm can run more stably.

The utility model has the beneficial effects that: the empty bottles are grabbed by arranging the destacking machine, so that the working efficiency is high, the operation and maintenance are simple, the maintenance cost is low, the problem that the empty bottles need to be manually placed when destacking is solved, and the problems of high labor intensity and low efficiency of manual placement are solved; the empty bottle stack is moved by rotating the mechanical arm, so that a plurality of displacement mechanisms are prevented from being arranged along two directions, the manufacturing cost is reduced, the working efficiency is high, the structure is simple, the operation and the maintenance are simple, and the maintenance cost is low; through rope stretching elevating platform, when machine operation is improper or signal malfunction, wire rope is flexible, can free stop when bumping into the obstacle, does not have the power loading, can not strike the manipulator even more bad.

Drawings

FIG. 1 is a schematic view of the structure of an empty bottle destacking apparatus of the present utility model;

FIG. 2 is a schematic diagram of a driving apparatus according to the present utility model;

FIG. 3 is a schematic view of a lifting device according to the present utility model;

FIG. 4 is a schematic view of a manipulator according to the present utility model;

FIG. 5 is a schematic view of a lifting platform according to the present utility model;

Fig. 6 is a schematic structural view of the conveyor of the present utility model.

The reference numerals include:

1-mainframe 2-driving device 3-manipulator

4-Lifting device 5-take-up pulley 6-wire passing pulley

7-Lifting table 8-rope 9-conveyor

10-Mounting seat 11-mechanical arm 12-first driving piece

13-Grabbing component 14-base 15-sucker

16-First rod piece 17-second driving piece 18-band-type brake servo motor

19-Worm reducer 20-U-shaped chuck 21-guide rail

22-Roller set 23-material arranging platform 24-slide rail

25-A push plate 26-a first limit plate 27-a second limit plate

100-Unpiler

Detailed Description

In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.

Referring to fig. 1 to 6, an empty bottle destacking apparatus of the present utility model includes a destacking machine 100, the destacking machine 100 includes a main machine 1, a driving device 2, a manipulator 3, and a lifting device 4 for controlling the lifting of the manipulator 3, wherein the driving device 2 is disposed on the main machine 1 and drives the manipulator 3 to move via the lifting device 4; the lifting device 4 comprises a take-up pulley 5 rotatably arranged with the host machine 1 and a wire passing pulley 6 arranged at the top of the host machine 1; the driving device 2 is matched with the take-up pulley 5 and is used for driving the take-up pulley 5 to rotate; the host machine 1 is provided with a lifting table 7 in sliding connection, and the manipulator 3 is connected with the lifting table 7 in a matching way; a rope 8 is movably wound between the take-up pulley 5 and the wire passing pulley 6, two ends of the rope 8 are respectively connected with the take-up pulley 5 and the lifting table 7, and the driving device 2 drives the take-up pulley 5 to rotate and controls the manipulator 3 to lift through the rope 8. The empty bottle is grabbed by arranging the destacking machine 100, so that the working efficiency is high, the operation and maintenance are simple, the maintenance cost is low, the problem that the empty bottle needs to be manually placed when destacking is solved, and the problems of high labor intensity and low efficiency of manual placement are solved.

During destacking, the empty bottles are clamped by the manipulator 3. The driving device 2 drives the take-up pulley 5 to rotate and shrink the rope 8, the rope drives the lifting platform 7 to lift through the wire passing pulley 6, the manipulator 3 drives the empty bottle to rotate, the driving device 2 drives the manipulator 3 to descend through the rope 8, and the manipulator 3 loosens the empty bottle to convey the empty bottle to the pipeline tank bottle.

Further, the rope 8 is a steel rope, and when the machine is not operated properly or the signal is in misoperation, the steel rope is flexible, and can stop freely when the machine collides with an obstacle, no power is loaded, and the manipulator 3 is not broken.

Further, the diameter of the take-up pulley 5 is preferably 600mm, the stroke of the lifting table 7 can reach 1700mm when the take-up pulley 5 rotates one circle in actual operation, and compared with the mode that the screw rod needs to rotate for a plurality of circles when the screw rod is driven by adopting a screw rod nut, the structure efficiency is higher.

The unpiler 100 further comprises a conveyor 9, the conveyor 9 is arranged on one side of the host computer 1 and used for conveying empty bottles, the manipulator 3 is used for inputting the empty bottles to the conveyor 9, the conveyor 9 is used for placing the empty bottles grabbed by the manipulator 3 in order and conveying the empty bottles to the assembly line for filling, the problem that the empty bottles need to be manually placed is solved, and the working efficiency is improved.

The conveyer 9 includes the monolith platform 23, monolith platform 23 is connected with the outside conveyer belt, is equipped with slide rail 24 on the monolith platform 23, installs sliding connection's push pedal 25 on the slide rail 24, and push pedal 25 both sides are equipped with the first limiting plate 26 that is connected with monolith platform 23, and the one end that is close to the outside conveyer belt on the first limiting plate 26 is equipped with the second limiting plate 27 of rotation connection, and push pedal 25 promotes the empty bottle and gets into the outside conveyer belt via first limiting plate 26 and second limiting plate 27. The empty bottles are picked up by the manipulator 3 and placed on the material arranging platform 23, the pushing plate 25 pushes the empty bottles, the first limiting plate 26 and the second limiting plate 27 limit the movement direction of the empty bottles, and the empty bottles are prevented from falling off the material arranging platform 23.

The manipulator 3 comprises a mounting seat 10 fixedly connected with the lifting table 7, a manipulator 11 rotationally connected with the mounting seat 10, and a first driving piece 12 for driving the manipulator 11 to rotate, wherein a grabbing component 13 is arranged at one end of the manipulator 11 far away from the mounting seat 10. The empty bottle stack is moved by rotating the mechanical arm 11, a plurality of displacement mechanisms are prevented from being arranged along two directions, the manufacturing cost is reduced, the working efficiency is high, the structure is simple, the operation and the maintenance are simple, and the maintenance cost is low.

The grabbing component 13 comprises a base 14 and a sucker 15 for clamping an external empty bottle, a first rod piece 16 is rotatably arranged on the base 14, the first rod piece 16 is fixedly connected with the sucker 15, a second driving piece 17 for driving the first rod piece 16 to rotate is arranged on the base 14, and the second driving piece 17 drives the first rod piece 16 to rotate so as to drive the sucker 15 to rotate and separate from the empty bottle. The sucker 15 has low manufacturing cost, simple operation and maintenance and low maintenance cost; the application range is wide, no matter what material the sucked object is made of, the suction device can be used as long as the suction device can be sealed and does not leak air; the suction cup 15 does not leave marks on empty bottles and therefore can handle materials that need careful handling.

Further, the inner wall of the sucker 15 is provided with a groove, and the groove increases friction between the inner wall of the sucker 15 and an empty bottle. The groove patterns on the inner wall of the sucker 15 increase the friction and adhesive force between the sucker 15 and the sucked empty bottle, so that the sucker is more firmly adsorbed on a smooth surface, and the empty bottle is prevented from sliding down due to the inclination of the empty bottle in the moving process.

The driving device 2 comprises a band-type brake servo motor 18 and a worm speed reducer 19 which is in driving connection with the driving end of the band-type brake servo motor 18, and the band-type brake servo motor 18 drives the take-up pulley 5 to rotate through the worm speed reducer 19. The worm speed reducer 19 has a self-locking function, and after power failure, the lifting table 7 is ensured not to move up and down, so that the bottle is prevented from being damaged by falling off the empty bottle.

The fixed end of the rope 8 is locked with the take-up pulley 5 through a first U-shaped clamping head 20, and the free end of the rope 8 is locked with the lifting platform 7 through a second U-shaped clamping head 20. The U-shaped clamp 20 can adjust the clamping force by stretching and compressing the spring so as to adapt to steel wire ropes with different diameters, and is convenient and quick to use.

The host computer 1 is provided with a smooth guide rail 21, the lifting platform 7 is provided with a roller group 22, the roller group 22 comprises two V-shaped rollers, and the two V-shaped rollers are matched with the clamping guide rail 21 to control the lifting platform 7 to slide on the guide rail 21. The V-shaped roller has low cost and longer service life than that of a linear guide rail; the two V-shaped rollers are matched with the clamping guide rail 21 so as to be convenient for adjusting the tightness, and the V-shaped rollers can smoothly and freely roll in cooperation with the guide rail 21.

The roller group 22 is equipped with four groups, and four groups roller group 22 symmetric distribution is in elevating platform 7 both sides, and two groups roller group 22 of homonymy are arranged along guide rail 21 direction, and eight V type gyro wheels altogether cooperate with guide rail 21, effectively avoid the mechanical arm 11 of manipulator 3 to produce the unbalanced phenomenon of side force when pivoted in-process, lead to mechanical arm 11 operation more stable.

The lifting devices 4 are provided with two groups, the two groups of lifting devices 4 are positioned at two sides of the host computer 1, and the free ends of the two groups of ropes 8 are respectively connected with two ends of the top of the lifting table 7. The phenomenon of unbalanced lateral force generated in the rotation process of the mechanical arm 11 of the mechanical arm 3 is effectively avoided, so that the mechanical arm 11 operates more stably.

During destacking, the suction cups 15 on the manipulator 3 suck empty bottles. The band-type brake servo motor 18 of the driving device 2 drives the take-up pulley 5 to rotate to shrink the rope 8, the rope drives the lifting platform 7 to lift through the wire passing pulley 6, the pulley block 22 on the lifting platform 7 is matched with the guide rail 21 on the host computer 1 to limit the displacement of the lifting platform 7, the mechanical arm 11 drives the empty bottle to rotate above the conveyor 9, the driving device 2 drives the mechanical arm 3 to descend through the rope 8, and the second driving piece 17 drives the first rod piece 16 to rotate to drive the sucker 15 to rotate to separate from the empty bottle, so that the empty bottle is conveyed to the pipelining tank bottle.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims (10)

1. Empty bottle destacking apparatus, comprising destacking machine (100), characterized in that: the unpiler (100) comprises a host machine (1), a driving device (2), a manipulator (3) and a lifting device (4) for controlling the manipulator (3) to lift, wherein the driving device (2) is arranged on the host machine (1) and drives the manipulator (3) to move through the lifting device (4); the lifting device (4) comprises a take-up pulley (5) which is rotatably arranged with the host machine (1) and a wire passing pulley (6) which is arranged on the host machine (1); the driving device (2) is matched with the take-up pulley (5) and is used for driving the take-up pulley (5) to rotate; the host machine (1) is provided with a lifting table (7) in sliding connection, and the manipulator (3) is connected with the lifting table (7) in a matching way; a rope (8) is movably wound between the take-up pulley (5) and the wire passing pulley (6), the two ends of the rope (8) are respectively connected with the take-up pulley (5) and the lifting table (7), and the driving device (2) drives the take-up pulley (5) to rotate and controls the manipulator (3) to lift through the rope (8).

2. An empty bottle destacking apparatus as in claim 1 wherein: the unpiler (100) further comprises a conveyor (9), the conveyor (9) is arranged on one side of the host machine (1) and used for conveying empty bottles, and the manipulator (3) is used for inputting the empty bottles into the conveyor (9).

3. An empty bottle destacking apparatus as in claim 2 wherein: the conveyer (9) is including arranging platform (23), it is connected with the outside conveyer belt to arrange platform (23), be equipped with slide rail (24) on arranging platform (23), install sliding connection's ejector pad (25) on slide rail (24), ejector pad (25) both sides are equipped with first limiting plate (26) of being connected with arranging platform (23), be close to the one end of outside conveyer belt on first limiting plate (26) and be equipped with second limiting plate (27) of rotation connection, ejector pad (25) promote the empty bottle and get into the outside conveyer belt via first limiting plate (26) and second limiting plate (27).

4. An empty bottle destacking apparatus as in claim 1 wherein: the manipulator (3) comprises a mounting seat (10) fixedly connected with the lifting table (7), a manipulator (11) rotationally connected with the mounting seat (10), and a first driving piece (12) for driving the manipulator (11) to rotate, wherein a grabbing component (13) is arranged at one end, far away from the mounting seat (10), of the manipulator (11).

5. An empty bottle destacking apparatus as in claim 4 wherein: the grabbing component (13) comprises a base (14) and a sucker (15) for clamping an external empty bottle, a first rod (16) is rotatably arranged on the base (14), the first rod (16) is fixedly connected with the sucker (15), a second driving piece (17) for driving the first rod (16) to rotate is arranged on the base (14), and the second driving piece (17) drives the first rod (16) to rotate so as to drive the sucker (15) to rotate and separate from the empty bottle.

6. An empty bottle destacking apparatus as in claim 1 wherein: the driving device (2) comprises a band-type brake servo motor (18) and a worm speed reducer (19) connected to the driving end of the band-type brake servo motor (18), and the band-type brake servo motor (18) drives the take-up pulley (5) to rotate through the worm speed reducer (19).

7. An empty bottle destacking apparatus as in claim 1 wherein: the fixed end of the rope (8) is locked with the take-up pulley (5) through a first U-shaped clamping head (20), and the free end of the rope (8) is locked with the lifting table (7) through a second U-shaped clamping head (20).

8. An empty bottle destacking apparatus as in claim 1 wherein: the host computer (1) is provided with a guide rail (21), the lifting platform (7) is provided with a roller group (22), the roller group (22) comprises two V-shaped rollers, and the two V-shaped rollers are matched with the clamping guide rail (21) to control the lifting platform (7) to slide on the guide rail (21).

9. An empty bottle destacking apparatus as in claim 8 wherein: the roller groups (22) are provided with four groups, the four groups of roller groups (22) are symmetrically distributed on two sides of the lifting table (7), and the two groups of roller groups (22) on the same side are arranged along the direction of the guide rail (21).

10. An empty bottle destacking apparatus as in claim 1 wherein: the lifting devices (4) are provided with two groups, the two groups of lifting devices (4) are positioned at two sides of the host machine (1), and the free ends of the two groups of ropes (8) are respectively connected with two ends of the top of the lifting table (7).