CN215904803U

CN215904803U - Intelligent tile distribution system

Info

Publication number: CN215904803U
Application number: CN202122075050.4U
Authority: CN
Inventors: 罗胜泉; 何晓学; 何永新
Original assignee: Guangdong Delifeng Home Furnishing Co ltd
Current assignee: Guangdong Delifeng Home Furnishing Co ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2022-02-25
Anticipated expiration: 2031-08-30

Abstract

The utility model discloses an intelligent tile distribution system, which comprises at least two tile distribution tables, wherein each tile distribution table is used for placing a tile; the conveying assembly is used for conveying the ceramic tiles along a conveying direction; a transfer assembly for transferring the tiles on one of the brick dispensing tables to the conveyor assembly; the stacking assembly is used for receiving the ceramic tiles conveyed by the conveying assembly. According to the utility model, a plurality of tile distribution tables are arranged to place different types of tiles, and the transfer assembly is matched with the movement between different tile distribution tables and the conveying assembly, so that the working efficiency of centralized distribution and stacking of a plurality of types of tiles is improved.

Description

Intelligent tile distribution system

Technical Field

The utility model relates to the technical field of ceramic tile production equipment, in particular to an intelligent ceramic tile distribution system.

Background

At present, in the tile manufacturing industry, the packing and boxing process after the preparation of tiles is usually executed by matching of a forklift and a mechanical arm, but the positions of the existing mechanical arm and a bracket for stacking are fixed and cannot be moved, and the mechanical arm can only grab and carry the tiles according to a fixed program.

And on the ceramic tile distribution line, the situation that a distribution order has multiple ceramic tiles (types) at the same time can occur, especially on the current mainstream large-plate ceramic tile distribution line, because the mechanical arm can not distinguish different types of ceramic tiles and can not grab the ceramic tiles required by the order on different types of ceramic tile storage racks, a forklift is often required to reciprocate for many times, different types of ceramic tiles in the order are sequentially moved out of the warehouse to the mechanical arm brick taking station, after the mechanical arm takes the ceramic tiles and stacks the ceramic tiles on the bracket, the forklift moves the residual ceramic tiles in the brick taking station to the warehouse, and then the next type of ceramic tiles are moved out of the warehouse to the brick taking station, so that the reciprocating, the time consumption and the labor consumption are realized, and the efficiency is low.

On the other hand, because big board ceramic tile area is big, thickness is thin, the quality is lighter relatively, and in order to protect the ceramic tile surface, often can cover one deck plastic film on each ceramic tile surface, stack the storage again, consequently once adsorb the condition of two (or even polylith) easily appears in the in-process of the brick is got to the manipulator, leads to joining in marriage the brick error, perhaps separates suddenly at two in-process ceramic tiles that the manipulator promoted, leads to the ceramic tile to damage.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model aims to provide an intelligent tile distribution system, which can improve the working efficiency of centralized distribution and stacking of a plurality of types of tiles by arranging a plurality of tile distribution tables for placing different types of tiles and matching with the movement of a transfer assembly between different tile distribution tables and a conveying assembly.

The purpose of the utility model is realized by adopting the following technical scheme:

an intelligent tile distribution system for ceramic tiles comprises,

the tile distribution platform comprises at least two tile distribution platforms, and each tile distribution platform is used for placing a tile;

the conveying assembly is used for conveying the ceramic tiles along a conveying direction;

a transfer assembly for transferring the tiles on one of the brick dispensing tables to the conveyor assembly;

the stacking assembly is used for receiving the ceramic tiles conveyed by the conveying assembly.

Furthermore, both sides of the conveying assembly are provided with at least two brick distribution tables which are distributed at intervals in the conveying direction.

Furthermore, the transfer assembly comprises a support frame, a transfer frame, a sucker mechanism and a driving mechanism, the support frame is arranged above the conveying assembly, and the transfer frame is arranged on the support frame; the sucker mechanism is arranged at the bottom end of the transfer frame, and the driving mechanism is used for driving the transfer frame to move along the height direction of the conveying assembly; the driving mechanism is used for driving the transfer rack to move along the conveying direction; the driving mechanism is used for driving the transfer frame to reciprocate on two sides of the conveying assembly, so that the sucker assembly is located on the side portion of one of the tile matching tables and sucks the tiles from the side portions of the tiles.

Furthermore, the sucker assembly comprises a plurality of mounting rods and a plurality of suckers, the mounting rods are mounted at the bottom end of the transfer frame, and the mounting rods are distributed at intervals in the conveying direction; and a plurality of suckers are arranged on each mounting rod.

Furthermore, the mounting rod is provided with a first end and a second end, the first end is provided with two suckers, and the second end is provided with one sucker; the first end of one of the two adjacent mounting rods is positioned on the same side of the transfer rack as the second end of the other mounting rod.

Furthermore, the tail end of the conveying assembly is provided with a translation assembly, the translation assembly comprises a translation frame, a translation frame driving part, a plurality of transmission shafts and a plurality of transmission wheels, and the translation frame is arranged at the tail end of the conveying assembly; one side of the translation frame is formed into a lifting end, and the other side of the translation frame is used for being connected with the stacking assembly; the translation frame driving piece is used for driving the lifting end to lift; a plurality of transmission shafts are pivoted on the translation frame; each transmission shaft is pivoted with a plurality of driving wheels.

Furthermore, the translation assembly further comprises a transmission shaft driving part and a transmission mechanism, and the transmission shaft driving part is used for driving one of the two adjacent transmission shafts to rotate; and the other transmission shaft of the two adjacent transmission shafts is synchronously connected with the one transmission shaft through a transmission mechanism.

Further, the stacking assembly comprises a stacking platform, a positioning mechanism and a limiting mechanism, the positioning mechanism and the limiting mechanism are respectively arranged on two sides of the stacking platform, and the positioning mechanism is used for being close to or far away from the limiting mechanism to move.

Furthermore, a conveying section and a rolling table are arranged on the stacking platform, and the conveying section is used for receiving the ceramic tiles and conveying the ceramic tiles; the rolling table is arranged on the side part of the conveying section; a plurality of sliding balls for supporting the side parts of the ceramic tiles are arranged on the rolling table; the sliding balls are used for being in rolling fit with the ceramic tiles.

Compared with the prior art, the utility model has the beneficial effects that:

1. a plurality of tile distribution tables are distributed in the conveying direction and on two sides of the conveying assembly and used for placing tiles of different types, and the movement of the transfer assembly between the tile distribution tables and the conveying assembly is matched in different ways, so that the working efficiency of centralized distribution and stacking of a plurality of tiles is improved.

2. The ceramic tile is sucked at the side part of the ceramic tile through the transfer assembly, so that the ceramic tile can be quickly separated from the adjacent ceramic tile to be transferred in the lifting process, and the problem that two overlapped ceramic tiles are sucked simultaneously in the brick taking process of a traditional manipulator is avoided.

3. Through the matching of the plurality of sliding balls on the stacking assembly and the conveying section, the ceramic tiles can roll in all directions without dead angles, the conveying friction between the ceramic tiles and the conveying section is reduced, and the stacking efficiency is high; meanwhile, the automatic positioning centering and the automatic positioning centering of the positioning mechanism and the limiting mechanism on the stacking platform are matched, and then the stacking is carried out, so that the stacking is tidy and the packaging is easy.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of another embodiment of the present invention;

FIG. 3 is a schematic structural view of the chuck assembly of the present invention;

FIG. 4 is a schematic illustration of the palletising assembly of the present invention;

FIG. 5 is a schematic view of the translation assembly of the present invention;

fig. 6 is a sectional view taken along line a-a in fig. 5.

In the figure: 10. preparing a brick platform; 20. a delivery assembly; 31. a support frame; 32. a transfer frame; 33. a drive mechanism; 34. a suction cup mechanism; 341. mounting a rod; 342. a suction cup; 41. positioning the self-sufficient; 42. a limiting mechanism; 43. a conveying section; 44. a sliding ball; 50. a translation assembly; 51. a translation frame; 52. a drive shaft; 53. a driving wheel; 54. a translation frame drive member; 55. a drive shaft drive; 56. a transmission mechanism; 60. pile up neatly machinery hand.

Detailed Description

The utility model will be further described with reference to the accompanying drawings and the detailed description below:

an intelligent tile matching system as shown in fig. 1-6 comprises at least two tile matching tables 10, conveying assemblies 20, transferring assemblies and stacking assemblies, wherein each of the tile matching tables can be used for placing different tiles, each of the conveying assemblies 20 can convey the tiles along a conveying direction, each of the transferring assemblies can transfer the tiles on one of the tile matching tables 10 to the corresponding conveying assembly 20, and each of the conveying assemblies 20 can convey the tiles of the corresponding category on the corresponding tile matching table 10. And the palletizing assembly can receive the tiles conveyed by the conveying assembly 20 and carry out palletizing operation.

In the embodiment, the tile is taken as a large-plate tile as an example for illustration, at least two tile matching tables 10 are respectively arranged on two sides of the conveying assembly 20, and the tile matching tables 10 on the same side are distributed at intervals in the conveying direction, different types of tiles can be placed on different tile matching tables 10, different types of tiles can be stored on the matching tables in advance,

when the brick matching operation is carried out, for example, a large-plate ceramic tile of A types is taken, the transfer assembly can move to the brick matching table 10 for placing the A types, the transfer assembly grabs the ceramic tile of the A types and places the ceramic tile on the conveying end face of the conveying assembly 20, the conveying assembly 20 can carry out conveying, the large-plate ceramic tile of the A types is conveyed to the stacking station, in the conveying process of the last large-plate ceramic tile of the A types, the transfer assembly can continuously absorb the A types of ceramic tiles on the corresponding brick matching table 10, after the quantity of the large-plate ceramic tiles of the A types is grabbed according to the system, stacking is carried out at the stacking assembly, and packaging can be carried out.

Afterwards, carry out snatching of the big board ceramic tile of B class again, shift the subassembly and can move to the brick platform 10 of joining in marriage of placing B class, shift the subassembly and snatch the ceramic tile of B class and place on the terminal surface of carrying of conveyor components 20, conveyor components 20 alright carry, carry this big board ceramic tile of B class to the pile up neatly station, in last big board ceramic tile transportation process of B class, shift the subassembly and can continuously absorb and correspond the B class ceramic tile of joining in marriage on the brick platform 10, snatch the big board ceramic tile volume of B class according to the system after, pile up neatly subassembly department carries out the pile up neatly, the packing can.

And repeating the steps until the tiles of all the categories are matched.

It should be noted that, in this embodiment, the plurality of tile matching tables 10 are distributed in the conveying direction and on both sides of the conveying assembly 20, and are used for placing different types of tiles, and the movement of the transfer assembly between the different tile matching tables 10 and the conveying assembly 20 is matched, that is, a plurality of types of tiles can be arranged on the movement strokes of the conveying assembly 20 and the transfer assembly in advance, so that a forklift is not required to perform reciprocating transfer actions from different tile warehouses, and the working efficiency of centralized distribution and stacking of the plurality of types of tiles is improved.

Specifically, the brick arrangement sequence of the transfer assembly is started from the brick arrangement table 10 closest to the transfer assembly, and the brick arrangement tables are sequentially pushed according to the conveying direction of the brick arrangement tables 10, so that the work efficiency is highest.

Further, the transferring assembly includes a supporting frame 31, a transferring frame 32, a suction cup mechanism 34 and a driving mechanism 33, the supporting frame 31 is disposed above the conveying assembly 20, the transferring frame 32 is mounted on the supporting frame 31, and the suction cup mechanism 34 is mounted at the bottom end of the transferring frame 32. Specifically, the driving mechanism 33 can drive the transfer rack 32 to move along the height direction of the conveying assembly 20, i.e. the transfer rack 32 can move up and down. The driving mechanism 33 can also drive the transfer rack 32 to move along the conveying direction, i.e. the transfer rack 32 can move among a plurality of brick matching tables 10 distributed in the conveying direction.

In addition, the driving mechanism 33 is used for driving the transfer rack 32 to reciprocate on two sides of the conveying assembly 20, i.e. the transfer rack 32 can move between the brick matching tables 10 on two sides of the conveying assembly 20. Moreover, the transfer frame 32 can be moved to the side of the brick-matching table 10 distributed on both sides of the conveying assembly 20 by the driving mechanism 33, so that the suction cup 342 assembly is located on the side of one of the brick-matching tables 10, that is, the suction cup 342 assembly can suck the tile on the side of the tile.

On the basis of the above structure, when the transfer operation is performed, the driving mechanism 33 may drive the transfer frame 32 to move along the conveying direction, and then move to the corresponding tile matching table 10, and then the driving mechanism 33 drives the transfer frame 32 to move to the side portion of the conveying assembly 20, so that the transfer frame 32 is located at the side portion of the corresponding tile matching table 10, and thereafter, the driving mechanism 33 drives the transfer frame 32 to move downward, and the suction cup 342 assembly at the bottom end of the transfer frame 32 may suck the tile downward, and since the position of the suction cup 342 assembly is at the side portion of the tile, the middle position of the tile is shifted, the suction force of the suction cup 342 assembly will be biased to one side of the large tile, one side of the tile to be taken off the next workpiece and lifted up, and then the air enters between the two workpieces to be out of the vacuum state in the slow lifting process, and is further separated from the next workpiece. Then the driving mechanism 33 enters the step of 'quickly removing the workpiece' to quickly lift and then translate the workpiece to the upper part of the conveyor belt group of the brick loading station, and finally descend and place the workpiece on the conveyor belt group, thereby avoiding the problem that two overlapped tiles are simultaneously sucked and taken in the brick taking process of the traditional manipulator.

Of course, the driving mechanism 33 may be implemented by combining single-axis sliding tables arranged in the X-axis direction, the Y-axis direction, and the Z-axis direction in the prior art, or may be implemented by directly selecting a multi-axis manipulator in the prior art.

More specifically, the suction cup 342 assembly includes a plurality of mounting rods 341 and a plurality of suction cups 342, the plurality of mounting rods 341 are mounted to the bottom end of the transfer frame 32, the plurality of mounting rods 341 are spaced apart in the transport direction, and the plurality of suction cups 342 are mounted to the respective mounting rods 341. That is, the same number of the suction cups 342 are uniformly distributed on both sides of the transfer frame 32, so that the suction cups 342 can be distributed at each point of the ceramic tile, the adsorption is uniform, and the effect is better.

Further, the mounting rod 341 has a first end and a second end, the first end is provided with two suction cups 342, and the second end is provided with one suction cup 342; the first end of one mounting rod 341 of the two adjacent mounting rods 341 is located on the same side of the transfer rack 32 as the second end of the other mounting rod 341. On the basis of the structure, the suction cups 342 at the two ends of the plurality of mounting rods 341 distributed in the conveying direction are distributed in a staggered manner (see fig. 3), so that the suction force is distributed more uniformly.

Further, the end of the conveying assembly 20 is provided with a translation assembly 50, the translation assembly 50 includes a translation frame, a translation frame driving member, a plurality of transmission shafts 52 and a plurality of transmission wheels 53, the translation frame is specifically arranged at the end of the conveying assembly 20, one side of the translation frame is formed as a lifting end, and the other side of the translation frame is used for being engaged with the palletizing assembly. In addition, the driving piece of the translation frame can drive the lifting end to lift so as to enable the translation frame to incline. A plurality of transmission shafts 52 are pivoted on the translation frame; each of the transmission shafts 52 is pivotally connected to a plurality of transmission wheels 53.

On the basis of the structure, when the end of conveying subassembly 20 is carried to the ceramic tile carries out the pile up neatly operation, the pile up neatly subassembly can link up in conveying subassembly 20's lateral part, the ceramic tile is carried to conveying subassembly 20's end and can be received by the translation frame, afterwards, translation frame driving piece drives the lift end of translation frame and rises, the ceramic tile alright move down along translation frame incline direction, a plurality of drive wheels 53 on the transmission shaft 52 roll the output, realize that the ceramic tile on the conveying subassembly 20 shifts to the pile up neatly station, because a plurality of drive wheels 53 can roll the cooperation with the ceramic tile, reduce the frictional force among the transfer process, and need not other manipulator alright shift the ceramic tile to the pile up neatly station.

More specifically, the above-mentioned translation assembly 50 further includes a transmission shaft driving member 55 and a transmission mechanism 56, the transmission shaft driving member 55 can drive one of the transmission shafts 52 of two adjacent transmission shafts 52 to rotate, and the other transmission shaft 52 of two adjacent transmission shafts 52 is synchronously coupled with one of the transmission shafts 52 through the transmission mechanism 56, so that two of the transmission shafts 52 on the translation frame can be driven by the transmission shaft driving member 55 to synchronously rotate, and are in rolling fit with the tile, and the translation efficiency is higher.

Conveying assembly 20 in this embodiment can choose for use to realize for the belt conveyor among the prior art, specifically on the direction of delivery, can distribute the belt conveyor group that the multistage links up each other, and each section belt conveyor group is including a plurality of interval distribution's belt mechanism, and a plurality of interval distribution's belt mechanism can be at the width direction segmentation bearing ceramic tile of ceramic tile, avoids appearing the condition that the belt sinks. Similarly, the conveying of the ceramic tiles in the length direction is also supported and conveyed by the multi-section belt conveying group, and the situation that the belt collapses due to overlong conveying lines can also be avoided.

In addition to the structure of the translation assembly 50, the translation frame 51 may be installed on a belt conveying group located at the end of the conveying assembly 20, and the transmission shafts 52 on the translation frame 51 may be distributed in the intervals of the belt mechanisms.

Further, the pile up neatly subassembly includes the pile up neatly platform, positioning mechanism and stop gear 42, the both sides of pile up neatly platform are located respectively to positioning mechanism and stop gear 42, positioning mechanism is used for being close to or keeping away from stop gear 42 motion, so, shift subassembly 50 with the ceramic tile shift to the pile up neatly platform after, positioning mechanism can be close to stop gear 42 motion, positioning mechanism alright butt is at the lateral part of ceramic tile, and stop gear 42 then can be spacing to the opposite side of ceramic tile, realize the location centering, the later stage packing of being convenient for.

Of course, the positioning mechanism can be a positioning wheel and a positioning wheel driving member, and the positioning wheel is driven by the positioning wheel driving member to move close to the limiting mechanism 42, so that the movement can be realized.

It should be noted that the positioning mechanism and the limiting mechanism 42 and the side portion of the tile base may be made of a cushion pad or a flexible material (such as a rubber block), so that damage to the edge of the tile during positioning can be reduced.

Further, a conveying section 43 and a rolling table are arranged on the stacking platform, and the conveying section 43 is used for receiving the ceramic tiles and conveying the ceramic tiles; the rolling table is arranged on the side part of the conveying section 43; a plurality of sliding balls 44 for supporting the side parts of the ceramic tiles are arranged on the rolling table; a plurality of sliding balls 44 are provided for rolling engagement with the tiles.

Specifically, the terminal ceramic tile of conveying unit 20 shifts to the in-process of hacking platform through translation subassembly 50, and the ceramic tile can be received through conveying section 43, and conveying section 43 can drive the ceramic tile and carry forward, and a plurality of sliding balls 44 on the roll table can roll the cooperation with the ceramic tile, can carry out all-round no dead angle and roll, reduce the frictional force with conveyor belt, and belt wear still less in the transportation, and required conveying power is less relatively.

After the tiles are conveyed in place, the tiles can be positioned and centered through the positioning mechanism and the limiting mechanism 42, so that the large tiles can be centered and then stacked, and the stacking is tidy and easy to package.

Of course, the ceramic tiles stacked on the stacking assembly can be intensively transferred through the stacking manipulator 60, and the automation degree is higher.

Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.

Claims

1. An intelligent tile distribution system for ceramic tiles is characterized by comprising,

2. The intelligent tile matching system of claim 1, wherein at least two matching blocks are arranged on two sides of the conveying assembly, and the at least two matching blocks are distributed at intervals in the conveying direction.

3. The intelligent tile matching system of claim 2, wherein the transfer assembly comprises a support frame, a transfer frame, a suction cup mechanism and a driving mechanism, the support frame is arranged above the conveying assembly, and the transfer frame is mounted on the support frame; the sucker mechanism is arranged at the bottom end of the transfer frame, and the driving mechanism is used for driving the transfer frame to move along the height direction of the conveying assembly; the driving mechanism is used for driving the transfer rack to move along the conveying direction; the driving mechanism is used for driving the transfer frame to reciprocate on two sides of the conveying assembly, so that the sucker assembly is located on the side portion of one of the tile matching tables and sucks the tiles from the side portions of the tiles.

4. The intelligent tile matching system of claim 3, wherein the suction cup assembly comprises a plurality of mounting rods and a plurality of suction cups, the plurality of mounting rods are all mounted at the bottom end of the transfer rack, the plurality of mounting rods are spaced apart in the conveying direction; and a plurality of suckers are arranged on each mounting rod.

5. The intelligent tile matching system of claim 4, wherein said mounting rod has a first end and a second end, said first end having two suction cups and said second end having one suction cup; the first end of one of the two adjacent mounting rods is positioned on the same side of the transfer rack as the second end of the other mounting rod.

6. The intelligent tile matching system of claim 1, wherein the end of the conveying assembly is provided with a translation assembly, the translation assembly comprises a translation frame, a translation frame driving member, a plurality of transmission shafts and a plurality of transmission wheels, and the translation frame is arranged at the end of the conveying assembly; one side of the translation frame is formed into a lifting end, and the other side of the translation frame is used for being connected with the stacking assembly; the translation frame driving piece is used for driving the lifting end to lift; a plurality of transmission shafts are pivoted on the translation frame; each transmission shaft is pivoted with a plurality of driving wheels.

7. The intelligent tile matching system of claim 6, wherein the translation assembly further comprises a transmission shaft driving member and a transmission mechanism, the transmission shaft driving member is used for driving one of two adjacent transmission shafts to rotate; and the other transmission shaft of the two adjacent transmission shafts is synchronously connected with the one transmission shaft through a transmission mechanism.

8. An intelligent tile matching system as claimed in any one of claims 1 to 7, wherein the stacking assembly comprises a stacking platform, a positioning mechanism and a limiting mechanism, the positioning mechanism and the limiting mechanism are respectively arranged on two sides of the stacking platform, and the positioning mechanism is used for moving close to or away from the limiting mechanism.

9. The intelligent tile matching system of claim 8, wherein a conveying section and a rolling table are arranged on the stacking platform, and the conveying section is used for receiving the tiles and conveying the tiles; the rolling table is arranged on the side part of the conveying section; a plurality of sliding balls for supporting the side parts of the ceramic tiles are arranged on the rolling table; the sliding balls are used for being in rolling fit with the ceramic tiles.