CN220334070U - Stacking system - Google Patents

Abstract

The utility model discloses a stacking system, which comprises: a support; the adsorption mechanism is used for adsorbing cargoes, and at least two groups of adsorption mechanisms are arranged on the support piece; the detection element is used for detecting the height of the adsorption mechanism; the moving assembly is connected with the adsorption mechanism and used for driving the adsorption mechanism to move so as to adsorb the goods and transfer the goods to the goods tray; the distance sensing mechanism is arranged on the supporting piece and is used for detecting the positions of the cargo tray and the cargoes; the control mechanism is in signal connection with the detection element and the distance sensing mechanism to acquire signals, and is connected with and controls the moving speed of the moving assembly. Above-mentioned pile up neatly system can cooperate with accurate operation with goods and goods tray, guarantees the quality of goods when carrying out pile up neatly processing, improves the yield of goods.

Description

Stacking system

Technical Field

The utility model relates to the technical field of transportation, in particular to a stacking system.

Background

The stacking system is an operation system capable of carrying, unloading and storing cargoes, and a common stacking mode is to convey cargoes through a conveying line, adsorb a certain cargo on the conveying line through a sucker and move the cargo at a certain speed, and then stack the cargoes layer by layer on a tray according to a certain direction. Under this kind of working method, when snatching the operation to the goods, the manual control's accuracy is very important, if the speed and the high control of pile up neatly system are slightly improper, can lead to producing unnecessary collision and laminating between sucking disc and the goods, cause the damage and the destruction of goods, lead to the production of defective goods, pile up neatly yield reduces.

In summary, how to ensure the quality of the goods during the stacking process is a problem to be solved by those skilled in the art.

Disclosure of Invention

Therefore, the utility model aims to provide a stacking system which can be matched with cargoes and a cargo tray to accurately work, so that the quality of the cargoes during stacking treatment is ensured, and the yield of the cargoes is improved.

In order to achieve the above object, the present utility model provides the following technical solutions:

a palletizing system comprising:

a support;

the adsorption mechanism is used for adsorbing cargoes, and at least two groups of adsorption mechanisms are arranged on the support piece;

a detection element for detecting a height of the adsorption mechanism;

the moving assembly is connected with the adsorption mechanism and used for driving the adsorption mechanism to move so as to adsorb the goods and transfer the goods to the goods tray;

the distance sensing mechanism is arranged on the supporting piece and is used for detecting the positions of the goods tray and the goods;

the control mechanism is in signal connection with the detection element and the distance sensing mechanism to acquire signals, and is connected with and controls the moving speed of the moving assembly.

Preferably, the distance sensing mechanism comprises a limiting part, the limiting part is rotationally connected with the supporting part, and the limiting part is used for limiting the descending of the adsorption mechanism.

Preferably, the distance sensing mechanism comprises a first sensing mechanism and a second sensing mechanism which are arranged on two sides of the supporting piece, one of the first sensing mechanism and the second sensing mechanism is used for detecting the position of the goods tray, and the other is used for detecting the position of the goods.

Preferably, the support member is further provided with an elastic component, one end of the elastic component is connected with the support member, and the other end of the elastic component is used for being clamped with the cargo tray.

Preferably, the elastic component comprises a stand column and a base used for being clamped with the cargo tray, one end of the stand column is connected with the base, and an elastic piece is arranged between the other end of the stand column and the supporting piece.

Preferably, the adsorption mechanism includes:

a vacuum pump for delivering a gas;

a hose connected to the vacuum pump;

the valve is arranged on the hose and used for controlling the on-off of the gas;

the pressure gauge is arranged on one side of the valve and is used for detecting the pressure of the gas;

the sucking discs are arranged on the hose arrays, and any one group of hoses are communicated with the sucking discs.

Preferably, a support assembly is provided in the hose.

Preferably, one end of the vacuum pump is connected with an exhaust gas collection mechanism for providing the gas.

Preferably, an impurity filtering mechanism is arranged in the hose.

The utility model provides a stacking system which comprises a support piece, an adsorption mechanism, a detection element, a moving assembly, a distance sensing mechanism and a control mechanism, wherein at least two groups of adsorption mechanisms are arranged on the support piece and used for adsorbing cargoes; the detection element and the distance sensing mechanism are in signal connection with the control mechanism, wherein the detection element is used for detecting the height of the adsorption mechanism and transmitting the height information to the control mechanism, and the moving assembly is used for driving the adsorption mechanism to move so as to transfer cargoes to the cargo tray; the distance sensing mechanism is arranged on the supporting piece and is in signal connection with the control mechanism, and is used for detecting the positions of the cargo tray and the cargoes and transmitting the position information to the control mechanism; the control mechanism controls the moving speed of the moving assembly according to the collected position signals and the height signals, so that the control mechanism controls the speed of the moving assembly according to the operation condition, namely, the moving speed of the adsorption mechanism is adjusted, the goods are guaranteed to be accurately transferred onto the goods tray, collision between the adsorption mechanism and the goods is avoided, damage or destruction of the goods is avoided, the quality of the goods in the transferring process is guaranteed, and the rate of finished goods is improved.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a palletizing system according to the present utility model;

fig. 2 is a front view of the palletizing system provided by the present utility model.

In fig. 1-2, reference numerals include:

the device comprises a support piece 1, an adsorption mechanism 2, an elastic component 3 and a distance sensing mechanism 4;

the vacuum pump 21, the hose 22, the valve 23, the pressure gauge 24, the sucking disc 25, the base 31, the upright post 32, the limiting piece 41, the first sensing mechanism 42 and the second sensing mechanism 43.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The core of the utility model is to provide a stacking system which can be matched with cargoes and a cargo tray to accurately work, so that the quality of the cargoes during stacking treatment is ensured, and the yield of the cargoes is improved.

The stacking system provided by the utility model comprises a supporting piece 1, an adsorption mechanism 2, a detection element, a moving component distance sensing mechanism 4 and a control mechanism, and please refer to fig. 1 and 2.

A palletizing system is a system for palletizing stacks of goods in a certain pattern so that the goods can be easily handled, unloaded and stored. The goods can be semi-finished plate or other semi-finished goods, and the next processing is needed, so that the higher yield of the goods is ensured in the stacking process, and the subsequent operation flow is facilitated.

Referring to fig. 1 and 2, the supporting member 1 is a bearing member of the whole stacking system, and needs to ensure good rigidity and rigidity, strong bearing performance, and stable reliability of the stacking system.

And the adsorption mechanisms 2 are arranged on the supporting piece 1, and the cargoes can be adsorbed by vacuum adsorption force. At least two groups of adsorption mechanisms 2 can simultaneously adsorb and transfer a group of two groups or multiple groups of cargoes, so that extra energy consumption generated during starting and stopping is reduced, the structural performance of the cargoes is stable, the production efficiency and the automation level of the cargoes are improved, the production cost is reduced, and the operation efficiency is improved.

The adsorption mechanism 2 is only used for adsorbing cargoes, and a cargo pallet is not required to be transported, so that the energy consumption of a stacking system in use is reduced, the loss of the system is avoided, and the maintenance cost of the system is reduced.

The detecting element is used for detecting the height of the adsorption mechanism 2, and the detecting component is in signal connection with the control mechanism and can transmit the height information to the control mechanism. The distance sensing mechanism 4 is arranged on the supporting piece 1 and is used for detecting the positions of the cargo tray and the cargoes and transmitting the position information to the control mechanism.

The moving component is connected with the adsorption mechanism 2 to drive the adsorption mechanism 2 to move so as to adsorb the goods and transfer the goods onto the goods tray.

The control mechanism can control the moving speed of the moving assembly according to the operation condition so as to realize the speed adjustment of the adsorption mechanism 2, thereby facilitating the accurate adsorption and the transfer of cargoes.

Specifically, the control mechanism can control the moving speed of the moving assembly according to the signals acquired by the detecting element and the distance sensing mechanism 4, such as adjusting the up-down lifting speed, the translation speed and the like, so that the adsorbing mechanism 2 can have speeds in various states, the accurate operation is ensured, the yield of goods when being adsorbed and transferred is ensured, and damage is avoided.

When goods are piled up according to the layer number, the speed of the adsorption mechanism 2 can be intelligently adjusted through the adjusting piece according to different layer numbers, so that goods are prevented from being damaged due to the inertia force of a piling system, and the automatic piling machine is flexible, convenient and high in practicality.

The stacking system provided by the utility model further comprises a hoisting mechanism and a damping mechanism, so that the system can run stably and reliably, the system is further provided with a monitoring system, the whole operation process can be monitored visually, and the stacking system can be controlled conveniently and rapidly by inputting instructions into a control end, so that the system is simple and flexible to use.

The stacking system comprises a support piece 1, an adsorption mechanism 2, a detection element, a moving assembly, a distance sensing mechanism 4 and a control mechanism, wherein at least two groups of adsorption mechanisms 2 are arranged on the support piece 1 and used for adsorbing cargoes; the detection element and the distance sensing mechanism are in signal connection with the control mechanism; the detection element is used for detecting the height of the adsorption mechanism and transmitting the height information to the control mechanism, and the moving assembly is connected with the adsorption mechanism and used for driving the adsorption mechanism to move so as to adsorb the goods and transfer the goods to the goods tray; the distance sensing mechanism is arranged on the supporting piece and used for detecting the positions of the goods tray and the goods and transmitting the position information to the empty control mechanism; the control mechanism is connected with and controls the moving speed of the moving assembly, so that the adsorption mechanism 2 can accurately move to adsorb cargoes and accurately transfer the cargoes onto the cargo tray in combination with actual operation conditions, collision between the adsorption mechanism 2 and the cargoes is avoided, damage or destruction of the cargoes is avoided, quality of the cargoes in the transfer process is guaranteed, and the rate of finished products of the cargoes is improved.

On the basis of the above embodiment, the distance sensing mechanism 4 includes the limiting member 41, the limiting member 41 is rotatably connected with the supporting member 1, and the limiting member 41 is used for limiting the descent of the suction mechanism 2.

Referring to fig. 1 and 2, the limiting member 41 is disposed at the lower end of the supporting member 1 and is closer to the cargo relative to the adsorbing mechanism 2, and when the limiting member 41 contacts the cargo and rotates relative to the supporting member 1, the descending speed of the adsorbing mechanism 2 is adjusted to match the cargo position. Through setting up of locating part 41, can accurate regulation and control adsorption equipment 2 be close to the position and the speed when the goods, avoid descending too fast or descend the overrun, cause the destruction to the goods.

The setting of the limiting piece 41 can reduce excessive loss of the stacking system in the lifting process, can be designed according to production conditions, ensures the quality of goods when the stacking system adsorbs and places the goods, and reduces the rejection rate.

On the basis of any one of the above embodiments, the distance sensing mechanism 4 includes a first sensing mechanism 42 and a second sensing mechanism 43 disposed on two sides of the support member 1, one of the first sensing mechanism 42 and the second sensing mechanism 43 is used for detecting the position of the cargo tray, and the other is used for detecting the position of the cargo.

Please refer to fig. 1 and fig. 2, the first sensing mechanism 42 and the second sensing mechanism 43 are disposed on two sides of the supporting member 1, and are separately disposed therebetween to detect positions of the cargo pallet and the cargo, which are not interfered with each other, so as to effectively sense the cargo pallet and the cargo and accurately position the cargo pallet and the cargo, thereby improving operation efficiency of the stacking system, and avoiding collision or friction with the cargo caused by too fast or too limited descent of the adsorbing mechanism 2, so that the cargo is damaged and yield is reduced.

On the basis of any of the above embodiments, the support member 1 is further provided with an elastic component 3, one end of the elastic component 3 is connected with the support member 1, and the other end of the elastic component 3 is used for being clamped with the cargo pallet.

Referring to fig. 1, one end of the elastic component 3 is connected to the supporting member 1, and when the stacking system descends, the elastic component 3 can play a role in buffering by utilizing its own elastic force, so as to protect the service life of the stacking system.

The other end and the goods tray joint of elastic component 3, fix a position the leveling with the goods tray through elastic component 3, the rethread adsorbs subassembly 2 decline in order to place the goods, can guarantee the goods and place the position accuracy in the tray, guarantees the accuracy of transfer operation, improves pile up neatly system's operating efficiency and operating quality.

On the basis of any of the above embodiments, the elastic component 3 includes a stand column 32 and a base 31 for clamping with a cargo pallet, one end of the stand column 32 is connected with the base 31, and an elastic member is disposed between the other end of the stand column 32 and the supporting member 1.

Referring to fig. 1 and 2, the elastic components 3 are preferably multiple groups of components symmetrically arranged, so as to ensure the overall stability of the stacking system.

The elastic component 3 includes the stand 32 and the base 31 rather than being connected, preferably threaded connection between the two, wherein the bottom surface level of base 31 sets up, can make the goods tray rather than the joint keep the level through leveling to base 31, and then the rethread adsorption equipment 2 places the goods on the goods tray.

An elastic piece is arranged between the upright post 32 and the supporting piece 1, the elastic piece can be a spring, and through the arrangement of the elastic piece, the stacking system can have certain buffering when descending, and the service life of the system components is prolonged.

On the basis of any of the above embodiments, the adsorption mechanism 2 includes:

a vacuum pump 21 for delivering a gas;

a hose 22 connected to the vacuum pump 21;

the valve 23 is arranged on the hose 22 and used for controlling the on-off of gas;

a pressure gauge 24 provided at one side of the valve 23 for detecting the pressure of the gas;

the sucking disc 25, the multiunit hose 22 array arranges on sucking disc 25, and arbitrary group hose 22 all communicates with sucking disc 25.

Referring to fig. 1 and 2, the suction mechanism 2 includes a vacuum pump 21, a hose 22, a valve 23, a pressure gauge 24, and a suction cup 25.

The vacuum pump 21 can deliver the gas to the suction cup 25 after pressurizing, and power the operation of the suction cup 25.

A hose 22 connected to the vacuum pump 21 for supplying high-pressure gas to the suction cup 25.

The valve 23 is arranged on the hose 22 to control the on-off of the gas, and the valve 23 can be manually controlled or automatically controlled by a control mechanism.

The pressure gauge 24 is arranged on one side of the valve 23, so that the pressure of the gas can be conveniently detected.

The plurality of sets of hoses 22 are arranged on the suction cup 25 in an array, refer to fig. 1 and 2, and the plurality of sets of hoses 22 are provided with vacuum negative pressure by a total vacuum pump 21, so that pressure balance and stability of each part of the suction cup 25 are ensured, and stress uniformity of the suction cup 25 in each direction is ensured.

It should be noted that, each set of hoses 22 is provided with a pressure gauge 24 and a valve 23 to facilitate maintenance.

Each group of adsorption mechanism 2 comprises a sucking disc 25 and a plurality of groups of hoses 22 which are arranged on the sucking disc 25 in an array manner, so that the suction force of each sucking disc 25 on the whole goods is effectively increased, the consistency of the numerical values of the pressure gauges 24 on each group of hoses 22 can be ensured, the suction force is uniform, the goods are ensured to be transported and piled in a complete state, and the piling quality of the goods is ensured.

On the basis of any of the above embodiments, the hose 22 is provided with a support rib therein.

The hose 22 has certain bending degree, is equipped with the supporting rib in the hose 22, at the in-process that pile up neatly system goes up and down, can provide certain holding power to the hose 22, avoid hose 22 damaged in the use, influence pile up neatly system's normal operating.

On the basis of any of the above embodiments, one end of the vacuum pump 21 is connected with an exhaust gas collection mechanism for supplying gas.

The air supply source of the vacuum pump 21 is an exhaust gas collection mechanism, which can be connected to the output end of any equipment that can generate exhaust gas, or the exhaust gas collection mechanism stores the exhaust gas, so as to fully utilize the exhaust gas without other air sources, thereby achieving the effects of environmental protection and energy saving and improving the utilization rate of resources. If the waste gas can be directly applied to the operation of the sucker 25, the waste gas collecting mechanism is directly communicated with the vacuum pump 21; if the waste gas is required to be treated and then applied to the operation of the suction cup 25, a treatment device such as a cooling or filtering assembly is arranged on a pipeline connected with the waste gas collecting mechanism and the vacuum pump 21.

On the basis of any of the above embodiments, the hose 22 is provided with an impurity filtering mechanism therein.

The impurity filtering mechanism is additionally arranged in the hose 22, so that on one hand, gas conveyed by the vacuum pump 21 can be filtered, and on the other hand, impurities or dust in the adsorption and transfer process can be prevented from entering the vacuum pump 21 through the hose 22, equipment is prevented from being damaged, and the service life of the equipment is ensured.

The following describes the use process of the palletizing system provided by the utility model in detail:

the goods are firstly conveyed to a designated position through the conveying mechanism, the moving assembly is controlled by the control mechanism to descend the stacking system to a first preset height and then decelerate, and the distance sensing mechanism 4 can sense the position information of the goods pallet and the goods; before the palletizing system contacts the goods, the position and the running speed of the adsorption mechanism 2 are accurately regulated and controlled by the limiting piece 41 of the distance sensing mechanism 4, so that the adsorption mechanism 2 continuously descends; detecting the position information of the goods by one of a first sensing mechanism 42 and a second sensing mechanism 43 of the distance sensing mechanism 4 to determine the descending distance of the adsorption mechanism 2, starting the operation of the adsorption mechanism 2 at a specified distance to adsorb the goods, and controlling the moving assembly by the control mechanism to enable the adsorption mechanism 2 to rise to a second preset height and then accelerate so as to enable the goods to quickly approach to the direction of the goods tray; when the goods are transferred to the position above the goods tray, the moving speed of the moving assembly is controlled by the control mechanism according to the height of the layers which are piled up, so that the moving speed of the adsorption mechanism 2 is adjusted again, and the adsorption mechanism 2 is required to be decelerated to gradually approach the goods tray; when the goods gradually descend to be close to the position of the goods tray, the elastic component 3 can position the goods tray and detect the position of the goods tray through the other one of the first sensing mechanism 42 and the second sensing mechanism 43 so as to determine the whole descending distance of the stacking system and accurately place the goods on the goods tray for stacking treatment.

The first preset height and the second preset height are set according to actual stacking conditions, and the first preset height and the second preset height are not limited.

In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.

The above describes in detail a palletising system according to the utility model. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

Claims (9)

1. A palletizing system, comprising:

a support (1);

the adsorption mechanisms (2) are used for adsorbing cargoes, and at least two groups of adsorption mechanisms (2) are arranged on the support piece (1);

a detection element for detecting the height of the suction mechanism (2);

the moving assembly is connected with the adsorption mechanism (2) and is used for driving the adsorption mechanism (2) to move so as to adsorb the goods and transfer the goods to a goods tray;

the distance sensing mechanism (4) is arranged on the supporting piece (1), and the distance sensing mechanism (4) is used for detecting the positions of the goods tray and the goods;

and the control mechanism is in signal connection with the detection element and the distance sensing mechanism (4) to acquire signals, and is connected with and controls the moving speed of the moving assembly.

2. A palletizing system according to claim 1, wherein the distance sensing mechanism (4) comprises a limiting member (41), the limiting member (41) being rotatably connected to the support member (1), the limiting member (41) being adapted to limit the descent of the suction mechanism (2).

3. Palletizing system according to claim 2, characterized in that the distance sensing means (4) comprise a first sensing means (42), a second sensing means (43) provided on both sides of the support (1), one of the first sensing means (42), the second sensing means (43) being adapted to detect the position of the pallet and the other being adapted to detect the position of the load.

4. A palletizing system according to claim 3, wherein the support (1) is further provided with an elastic assembly (3), one end of the elastic assembly (3) is connected with the support (1), and the other end of the elastic assembly (3) is used for being clamped with the cargo pallet.

5. Palletizing system according to claim 4, characterized in that the elastic assembly (3) comprises a column (32) and a base (31) for the clamping connection with the cargo pallet, one end of the column (32) being connected with the base (31), an elastic element being arranged between the other end of the column (32) and the support element (1).

6. Palletizing system according to any one of claims 1 to 5, characterized in that the suction mechanism (2) comprises:

a vacuum pump (21) for delivering a gas;

a hose (22) connected to the vacuum pump (21);

the valve (23) is arranged on the hose (22) and is used for controlling the on-off of the gas;

a pressure gauge (24) arranged on one side of the valve (23) for detecting the pressure of the gas;

the suction cups (25) are arranged on the suction cups (25) in an array mode, and any group of the hoses (22) is communicated with the suction cups (25).

7. Palletizing system according to claim 6, characterized in that the hose (22) is internally provided with a support assembly.

8. Palletizing system according to claim 7, characterized in that one end of the vacuum pump (21) is connected with an exhaust gas collection mechanism for providing the gas.

9. Palletizing system according to claim 8, characterized in that the hose (22) is provided with impurity filtering means inside.