CN220614437U - Demoulding device for ceramic tile production and processing - Google Patents
Demoulding device for ceramic tile production and processing Download PDFInfo
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- CN220614437U CN220614437U CN202321433558.XU CN202321433558U CN220614437U CN 220614437 U CN220614437 U CN 220614437U CN 202321433558 U CN202321433558 U CN 202321433558U CN 220614437 U CN220614437 U CN 220614437U
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- plate
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- ceramic tile
- wedge plate
- tile production
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- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007906 compression Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000005457 optimization Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model relates to the technical field of ceramic tile demolding, and particularly discloses a demolding device for ceramic tile production and processing, which comprises a bracket, a fan, hydraulic cylinders, suckers, base boxes, compression rods, a bottom plate, compression rods, a top mold table and a tray. According to the utility model, the bottom plate and the compression bar are arranged, the compression bar is extruded by the bottom plate, and the compression bar acts on the spring telescopic bar downwards, so that the wedge-shaped plate is driven to move, the die is extruded and taken out, and the collecting device is arranged, so that the die is conveniently and smoothly taken out, the material after being taken out is put into the tray under the action of the sucker, the time for collecting manpower is greatly reduced, and the die taking-out speed is accelerated.
Description
Technical Field
The utility model relates to the technical field of tile demolding, and particularly discloses a demolding device for ceramic tile production and processing.
Background
The ceramic tile is formed by up and down compression molding, the tile surface is smooth and flat, the size is regular and uniform, the density is uniform and the tile surface is made of high-grade ceramic colored glaze materials, and the ceramic tile needs to be demoulded by using a mould stripping device during production and processing.
Ceramic tile uses clay as main material, and the tile after the shaping probably has certain adhesion between mould and mould shell, singly adopts the bottom top die, and tile demolding inefficiency, the demolding speed is slow to after the demolding, lack the means of getting the material fast, adopt artifical transport, waste time and energy, still probably can appear the material damage, the security is low.
Disclosure of Invention
The utility model aims to solve the defects in the prior art and provides a demoulding device for ceramic tile production and processing.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
preferably, a demoulding device for ceramic tile production and processing comprises a support and two base boxes, wherein the base boxes are positioned below the support, the two base boxes are symmetrically placed, a top mould table is placed between the two base boxes, an electric telescopic rod is arranged in the top mould table, and a receiving mechanism connected with the base boxes in a rotating mode is arranged above the top mould table.
Preferably, the hydraulic cylinder is installed at the middle part of the top end of the support, a fan is arranged on one side of the hydraulic cylinder, the bottom of the hydraulic cylinder is connected with a hydraulic telescopic rod, the bottom of the hydraulic telescopic rod is connected with a sucker, and the sucker is connected with the fan through a ventilation pipe.
Preferably, a connecting plate is fixed on the outer walls of two sides of the hydraulic cylinder respectively, the bottoms of the two connecting plates are connected with a compression rod, and the bottom end of each compression rod is fixed with a bottom plate.
Preferably, two the base incasement portion all is equipped with the cavity, and every cavity bottom all is fixed with a spring telescopic link, and spring telescopic link top fixedly connected with is located the inside first dog of cavity, and every first dog top all is provided with two baffles of fixing on the cavity inner wall, and two first dog tops all are fixed with a depression bar that extends from the cavity, and the depression bar is corresponding with the position of bottom plate.
Preferably, two empty slots communicated with the cavity are formed in the outer wall of one side, close to the base box, of the base box, connecting rods extending from the empty slots are connected to the adjacent side walls of the two first stop blocks, first wedge-shaped plates are fixed to the adjacent ends of the two connecting rods, limiting plates located inside the empty slots are arranged below the connecting rods, and fixing plates are respectively arranged at the tops of one side, close to the base box, of the two base boxes.
Preferably, the fixed plate bottom intermediate position is equipped with the spout, the spout is embedded to have the pulley, install the second wedge plate that is located the fixed plate below in the first wedge plate outside, first wedge plate and second wedge plate butt, and first wedge plate and second wedge plate shape looks adaptation, second wedge plate is connected and passes through pulley and spout sliding connection, one side that the pulley kept away from first wedge plate is equipped with the second dog that is located the spout end, second dog and second wedge plate fixed connection, reset spring is installed to the fixed plate bottom, and reset spring and second dog butt.
Preferably, the receiving mechanism comprises a tray, a connecting shaft and a rotating shaft, wherein the rotating shaft is positioned at the top end of the base box, one side of the rotating shaft is fixedly provided with the connecting shaft, the tail end of the connecting shaft is connected with the tray, and the tray is connected with an output shaft of a motor arranged in the base box through the connecting shaft and the rotating shaft.
Compared with the prior art, the utility model has the beneficial effects that:
two wedge-shaped plates matched with the top die table are arranged on two sides of the top die table: the first wedge plate and the second wedge plate can descend through the compression rod in the demolding process, the bottom plate presses the compression rod to drive the first wedge plate to descend, so that the second wedge plate extrudes the mold, and the electric telescopic rod inside the top mold table moves to enable the demolding to be faster, so that the time required by the whole demolding process is shortened, the complicated demolding process is simplified, and the demolding efficiency is improved.
According to the utility model, the suction cup and the tray are arranged, so that the suction cup can be driven to lift by the hydraulic cylinder in the demolding process, the fan can endow the suction cup with adsorption capacity, and the demolding tiles can be directly adsorbed by the suction cup, so that the time and labor consumed by manual transportation are reduced, the demolding tiles can be directly put into the tray, the tiles can be directly transported or subjected to the next operation, the tile transportation time is reduced, meanwhile, the tile damage in the oversized or overweight manual transportation process is prevented, the tile transportation safety and stability are enhanced, and the tiles in the mold are further protected by the matching of the tray and the suction cup with the first wedge-shaped plate and the second wedge-shaped plate in the material sucking and taking process, so that the tiles are more stable and complete in demolding.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a demolding device for ceramic tile production and processing;
FIG. 2 is a schematic view of a sectional structure of a base box of a demolding device for ceramic tile production and processing and a schematic view of an enlarged structure at A;
fig. 3 is a schematic view of the bottom structure of a fixing plate of a demolding device for ceramic tile production and processing.
Fig. 4 is a schematic diagram of a material receiving mechanism of a demolding device for ceramic tile production and processing.
In the figure: 1. a bracket; 2. a blower; 3. a compression rod; 31. a bottom plate; 4. a base box; 41. a compression bar; 5. a top die table; 6. a hydraulic cylinder; 61. a hydraulic telescopic rod; 62. a connecting plate; 7. a suction cup; 8. a receiving mechanism; 801. a tray; 9. a baffle; 10. a first stopper; 11. a pulley; 12. a first wedge plate; 13. a second wedge plate; 14. a spring telescoping rod; 15. a return spring; 16. a second stopper; 17. a connecting rod; 18. a fixing plate; 19. a limiting plate; 20. a chute; 802. a connecting shaft; 803. and (3) rotating the shaft.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-4, a demoulding device for ceramic tile production and processing comprises a bracket 1 and two base boxes 4, wherein the base boxes 4 are positioned below the bracket 1, the two base boxes 4 are symmetrically placed, a top mould table 5 is placed between the two base boxes 4, an electric telescopic rod is arranged in the top mould table 5, and a receiving mechanism 8 which is rotationally connected with the base boxes 4 is arranged above the top mould table 5. When the die is placed above the top die table 5, the die is more rapidly ejected through extrusion of wedge plates at two sides, so that the tedious ejection process caused by single top die device in the ejection process is reduced.
As a technical optimization scheme of the utility model, a hydraulic cylinder 6 is arranged in the middle of the top end of a bracket 1, one side of the hydraulic cylinder 6 is provided with a fan 2, the bottom of the hydraulic cylinder 6 is connected with a hydraulic telescopic rod 61, the bottom of the hydraulic telescopic rod 61 is connected with a sucker 7, and the sucker 7 is connected with the fan 2 through a ventilation pipe. After the tile is taken out of the die, the sucker 7 descends to absorb the tile for transportation, so that the time and labor consumed by manual transportation are reduced.
As a technical optimization scheme of the utility model, two connecting plates 62 are respectively fixed on the outer walls of two sides of a hydraulic cylinder 6, the bottoms of the two connecting plates 62 are connected with a compression rod 3, and the bottom end of each compression rod 3 is fixed with a bottom plate 31. The compression rod 3 drives the bottom plate 31 to descend to press the compression rod 41, drives the wedge plate to produce extrusion influence on the die, and accelerates stripping.
As a technical optimization scheme of the utility model, cavities are arranged in two base boxes 4, a spring telescopic rod 14 is fixed at the bottom of each cavity, a first stop block 10 positioned in the cavity is fixedly connected to the top of each spring telescopic rod 14, two baffles 9 fixed on the inner wall of the cavity are arranged above each first stop block 10, a pressing rod 41 extending from the cavity is fixed at the top of each first stop block 10, and the pressing rod 41 corresponds to the position of the bottom plate 31. When the pressing rod 41 drives the first stop block 10 to move downwards, the spring telescopic rod 14 is extruded, and when the spring telescopic rod 14 is reset, the first stop block 10 is blocked by the baffle 9, so that the first stop block 10 is reset at the same time.
As a technical optimization scheme of the utility model, the outer walls of the two base boxes 4 close to one side are provided with empty slots communicated with the cavity, the adjacent side walls of the two first stop blocks 10 are connected with connecting rods 17 extending from the empty slots, the adjacent ends of the two connecting rods 17 are respectively fixed with a first wedge-shaped plate 12, limiting plates 19 positioned in the empty slots are arranged below the connecting rods 17, and the tops of the two base boxes 4 close to one side are respectively provided with a fixing plate 18. The limiting plate 19 is arranged in the empty groove, so that the descending position of the connecting rod 17 is limited, and the first wedge plate 12 is prevented from being separated from the second wedge plate 13 due to overlarge descending amplitude, thereby improving the running stability of the device.
As a technical optimization scheme of the utility model, a sliding groove 20 is arranged at the middle position of the bottom of a fixed plate 18, a pulley 11 is embedded in the sliding groove 20, a second wedge plate 13 positioned below the fixed plate 18 is arranged at the outer side of a first wedge plate 12, the first wedge plate 12 is abutted against the second wedge plate 13, the first wedge plate 12 is matched with the second wedge plate 13 in shape, the second wedge plate 13 is connected with the pulley 11 and is in sliding connection with the sliding groove 20 through the pulley 11, a second stop block 16 positioned at the tail end of the sliding groove 20 is arranged at one side of the pulley 11 far away from the first wedge plate 12, the second stop block 16 is fixedly connected with the second wedge plate 13, a return spring 15 is arranged at the bottom of the fixed plate 18, and the return spring 15 is abutted against the second stop block 16.
When the first wedge plate 12 moves downwards along with the first stop block 10, the second wedge plate 13 is pushed to be extruded towards the die, and under the action of the second stop block 16 and the return spring 15, the second wedge plate 13 is always abutted with the first wedge plate 12 after the device is operated.
As a technical optimization scheme of the utility model, the material receiving mechanism 8 comprises a tray 801, a connecting shaft 802 and a rotating shaft 803, wherein the rotating shaft 803 is positioned at the top end of the base box 4, one side of the rotating shaft 803 is fixedly provided with the connecting shaft 802, the tail end of the connecting shaft 802 is connected with the tray 801, and the tray 801 is connected with an output shaft of a motor arranged in the base box 4 through the connecting shaft 802 and the rotating shaft 803. The tile after demolding can be directly placed in the tray 801 and can be used for direct transportation or next operation, so that the time for transporting the tile is reduced, meanwhile, the tile damage in the manual transportation process due to oversized or overweight tiles is prevented, and the safety and stability of the tile transportation are enhanced.
When the device is used, firstly, a worker puts a die on the top die table 5 and fixes the position, an electric telescopic rod in the top die table 5 is aligned with a material ejection opening at the bottom of the die, an upper die cover is opened, then the worker starts a hydraulic cylinder 6, meanwhile, the electric telescopic rod in the top die table 5 is opened, the hydraulic telescopic rod 61 drives a connecting plate 62 to move downwards, a compression rod 3 arranged on two wings of the connecting plate 62 and a bottom plate 31 fixedly connected with the bottom of the compression rod 3 also move downwards together, after the device runs for a period of time, the bottom plate 31 starts to contact a compression rod 41 extending out of a base box 4, then the bottom plate 31 starts to press the compression rod 41, the compression rod 41 is fixedly connected with a first stop block 10, the first stop block 10 moves downwards, and then the connecting rod 17 is driven to synchronously descend, and therefore a first wedge plate 12 fixedly connected with the connecting rod 17 also moves downwards synchronously. A second wedge plate 13 is arranged on the outer side of the first wedge plate 12, the second wedge plate 13 is in sliding connection with a fixed plate 18 through a pulley 11, and the pulley 11 is embedded into a sliding groove 20. Because the shape of the first wedge plate 12 is matched with that of the second wedge plate 13, when the first wedge plate 12 moves downwards, the second wedge plate 13 is driven to slide on the chute 20, so that the die is extruded, and the movement mechanisms of the wedge plates at the two sides are consistent. One side edge of the first wedge-shaped plate 12, which is propped against the second wedge-shaped plate 13, is inclined outwards, and the outer side edge of the second wedge-shaped plate 13 is inclined towards the direction of the base box 4, so that when the first wedge-shaped plate 12 drives the second wedge-shaped plate 13 to move, the outer side edge of the second wedge-shaped plate 13 is embedded into a gap between the mould shell and the tile, and the tile is more stable and safer in the mould stripping process. Meanwhile, a limiting plate 19 is arranged below the connecting rod 17, and when the first wedge-shaped plate 12 descends to a certain position, the connecting rod 17 is blocked, so that the first wedge-shaped plate 12 is prevented from being separated from the second wedge-shaped plate 13 due to overlarge descending amplitude.
After the bottom plate 31 descends to a certain height, a worker immediately turns on the fan 2, so that the fan 2 gives the suction cup 7 the suction capability, after the tile is demolding, the suction cup 7 immediately sucks the tile, and at the moment, the initial position of the tray 801 is located on the outer side of the device and cannot influence the operation of the device. Then, the tray 801 is rotated to the lower part of the tile under the drive of the motor, the fan 2 is turned off, the suction disc 7 loses the suction capacity, and the tile directly falls into the tray 801, so that the tile can be transported or subjected to the next operation.
And, be equipped with second dog 16 at spout 20 end, second dog 16 and second wedge 13 fixed connection, reset spring 15 is installed to fixed plate 18 bottom, and reset spring 15 and second dog 16 butt, after pulley 11 drove second wedge 13 to certain position, second dog 16 will extrude reset spring 15, after bottom plate 31 rises, the spring recovers, second wedge 13 receives the resilience of spring and returns to original place, the device recovers.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art should be able to apply equivalent substitutions or alterations to the technical solution and the inventive concept thereof according to the technical scope of the present utility model disclosed in the present utility model.
Claims (7)
1. The utility model provides a ceramic tile production and processing is with shedder, includes support (1) and two base case (4), its characterized in that: the base case (4) is located support (1) below, and two base cases (4) are the symmetry and place, have placed top mould platform (5) between two base cases (4) simultaneously, and top mould platform (5) internally mounted has electric telescopic handle, and top mould platform (5) top is equipped with one and base case (4) rotates receiving mechanism (8) of being connected.
2. The demolding device for ceramic tile production and processing according to claim 1, wherein a hydraulic cylinder (6) is arranged in the middle of the top end of the support (1), a fan (2) is arranged on one side of the hydraulic cylinder (6), a hydraulic telescopic rod (61) is connected to the bottom of the hydraulic cylinder (6), a sucker (7) is connected to the bottom of the hydraulic telescopic rod (61), and the sucker (7) is connected with the fan (2) through a ventilation pipe.
3. The demolding device for ceramic tile production and processing according to claim 2, wherein a connecting plate (62) is respectively fixed on the outer walls of two sides of the hydraulic cylinder (6), the bottoms of the two connecting plates (62) are connected with a compression rod (3), and the bottom end of each compression rod (3) is fixed with a bottom plate (31).
4. A demolding device for ceramic tile production and processing according to claim 3, characterized in that cavities are formed in the two base boxes (4), a spring telescopic rod (14) is fixed at the bottom of each cavity, a first stop block (10) located in the cavity is fixedly connected to the top of each spring telescopic rod (14), two baffle plates (9) fixed to the inner wall of the cavity are arranged above each first stop block (10), a pressing rod (41) extending out of the cavity is fixed to the top of each first stop block (10), and the pressing rod (41) corresponds to the position of the bottom plate (31).
5. The demolding device for ceramic tile production and processing according to claim 4, wherein the outer walls of the two base boxes (4) close to one side are provided with empty slots communicated with the cavities, connecting rods (17) extending from the empty slots are connected to adjacent side walls of the two first stop blocks (10), first wedge-shaped plates (12) are fixed to adjacent ends of the two connecting rods (17), limiting plates (19) located in the empty slots are arranged below the connecting rods (17), and fixing plates (18) are arranged above each first wedge-shaped plate (12).
6. The demolding device for ceramic tile production and processing according to claim 5, wherein a sliding groove (20) is formed in the middle position of the bottom of the fixing plate (18), a pulley (11) is embedded in the sliding groove (20), a second wedge plate (13) located below the fixing plate (18) is installed on the outer side of the first wedge plate (12), the first wedge plate (12) is abutted to the second wedge plate (13), the first wedge plate (12) is matched with the second wedge plate (13) in shape, the second wedge plate (13) is connected with the pulley (11) and is in sliding connection with the sliding groove (20) through the pulley (11), a second stop block (16) located at the tail end of the sliding groove (20) is arranged on one side, away from the first wedge plate (12), of the pulley (11) and is fixedly connected with the second wedge plate (13), a reset spring (15) is installed on the bottom of the fixing plate (18), and the reset spring (15) is abutted to the second stop block (16).
7. The demolding device for ceramic tile production and processing according to claim 1, characterized in that the material receiving mechanism (8) comprises a tray (801), a connecting shaft (802) and a rotating shaft (803), wherein the rotating shaft (803) is positioned at the top end of the base box (4), one side of the rotating shaft (803) is fixedly provided with the connecting shaft (802), the tail end of the connecting shaft (802) is connected with the tray (801), the motor is positioned inside the base box (4), the motor output shaft is connected with the rotating shaft (803), and the tray (801) is rotationally connected with the motor through the connecting shaft (802) and the rotating shaft (803).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321433558.XU CN220614437U (en) | 2023-06-07 | 2023-06-07 | Demoulding device for ceramic tile production and processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321433558.XU CN220614437U (en) | 2023-06-07 | 2023-06-07 | Demoulding device for ceramic tile production and processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220614437U true CN220614437U (en) | 2024-03-19 |
Family
ID=90218514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321433558.XU Active CN220614437U (en) | 2023-06-07 | 2023-06-07 | Demoulding device for ceramic tile production and processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220614437U (en) |
-
2023
- 2023-06-07 CN CN202321433558.XU patent/CN220614437U/en active Active
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