CN201456181U - Inorganic light heat-preservation wall tile forming machine - Google Patents
Inorganic light heat-preservation wall tile forming machine Download PDFInfo
- Publication number
- CN201456181U CN201456181U CN2009200915043U CN200920091504U CN201456181U CN 201456181 U CN201456181 U CN 201456181U CN 2009200915043 U CN2009200915043 U CN 2009200915043U CN 200920091504 U CN200920091504 U CN 200920091504U CN 201456181 U CN201456181 U CN 201456181U
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- die
- chute feeder
- wall tile
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Abstract
The utility model relates to an inorganic light heat-preservation wall tile forming machine which comprises a rack, a mould pressing device, a feeding device, a knockout device, a hydraulic station and an electrical control cabinet, wherein the mould pressing device is installed in the rack; the feeding device and the knockout device are respectively at the side parts of the rack and connected with the rack. The forming machine is suitable for the mass production of forming inorganic light heat-preservation wall tile, can continuously circulate the whole processes of the forming technology: feeding, pressurization, decompression, demoulding and knockout, can greatly improve the production efficiency, and has higher degree of automation. Compared with the prior art, the inorganic light heat-preservation wall tile forming machine has the advantages of reasonable design, convenient operation, stable work, reliable quality and the like.
Description
Technical field
The utility model belongs to the building equipment technical field, is a kind of inorganic light weight thermal insulation wall tile forming machine that is used to make.
Background technology
Along with the progress of society and the development of building industry, requirement to building material is more and more higher, require it not only will meet the building standard requirement of country, but also want energy savings, reduce and pollute, good heat-insulating property should be arranged, resistance to compression preferably, tension, ageing resistace and harmless environmental-protecting performance are arranged again.At present, in the making of walling unit and thermal insulation wall tile, generally paid attention to the application of light heat insulation material, but the present domestic ideal equipment that also do not have of the make-up machine of producing this light weight thermal insulation wall tile, the problem that exists is: the one, because the material difference of thermal insulation wall tile, material belongs to lightweight material, the 2nd, thermal insulation wall tile is different with the compacting stress surface of common building block brick, common brick is that perpendicular putting stands up, the lifting surface area of press face is little, and thermal insulation wall tile is the plane storing, and the lifting surface area of press face is big, if continue to use existing fluid pressure type block machine, since the restriction of its vibration and press member, its briquetting pressure deficiency, insufficient strength, particularly when molding, strength is unbalanced, easily causes base substrate thickness and pressure inhomogeneous, occurs the broken phenomenon of base substrate often, influence the quality of blank forming, caused the thermal insulation wall tile of producing not reach designing requirement and quality requirement thus.Secondly, the block machine of frame for movement, manual mode operation is all used in every work, its reinforced non-quantitative, productivity ratio and product quality all change with operational circumstances, and be stable inadequately, semi-mechanization production in addition, yield poorly, of poor quality, at every turn after hand stock, pressurization, the demoulding are carried out successively at interval by Artificial Control machinery, and the consumption time is long, and manipulation strength is big, poor working environment can not realize mass automatic production.
The utility model content
The purpose of this utility model provides a kind of reasonable in design compactness, can satisfy the plane pressing requirements, and its dependable performance, shaping speed is fast, production efficiency is high, and can guarantee the inorganic light weight thermal insulation wall tile forming machine of Forming Quality.
Realize that the technical scheme that the purpose of this utility model is taked is: this machine comprises frame, molding device, feeding device, knockout mechanism, Hydraulic Station and electrical control cubicles, wherein, molding device is installed in the frame, and feeding device and knockout mechanism lay respectively at the sidepiece of frame, and is connected with frame.
Described feeding device comprises feed hopper, chute feeder, feeding guide and material loading fluid cylinder, feed hopper and feeding guide are packed on the frame respectively, chute feeder is positioned at the below of feed hopper, be connected with feeding guide by sliding component, the chute feeder bottom is a blanking port, and be provided with the blanking port fixed base plate of fixedlying connected with feeding guide, and the bottom side of fixed base plate is equipped with and is used to drive the material loading fluid cylinder that chute feeder moves, and top one side of chute feeder is fixed with the backgauge base plate that cooperates with the feed hopper discharging opening.
Described molding device comprises top die, counterdie, upper bolster, die shoe and is fixed in frame top and drives the main hydraulic cylinder and the counterdie lifting fluid cylinder of top die lifting, top die adopts integrated die head, and be connected with main hydraulic cylinder by upper bolster, counterdie adopts closed-in construction, arrange in it and be laid with 16～80 die cavitys, die shoe is fixed on the frame, and exerting pressure by the matched moulds of upper and lower mould is pressed into the walltile base substrate with the insulation material in the die cavity.
Described knockout mechanism comprises that ejection fluid cylinder, pallet push frame, ejection carriage and plurality of movable pallet, pallet propelling movement frame and ejection carriage lay respectively at the both sides of frame, the top that pallet pushes frame is provided with pallet thrust member and the slide rail that is used for pallet thrust member mobile guide, the outside of slide rail is provided with the pallet deflector apron, the ejection fluid cylinder is installed in pallet and pushes on the frame, and the external part of its piston rod is fixedlyed connected and interlock with the pallet thrust member.
One has 16～80 die heads with counterdie die cavity corresponding matching on the stamping surface of described top die.
The die head cleaning brush is equipped with on the top of described chute feeder one side.
The inorganic light weight thermal insulation wall tile forming machine of making according to such scheme, be applicable to the large-scale production of inorganic light weight thermal insulation wall tile moulding, can carry out the circulation that moulding process comprises reinforced, pressurization, decompress(ion), the demoulding, ejection overall process continuously without a break, can increase substantially production efficiency, and have higher automaticity.Compared with prior art, this make-up machine has reasonable in design, advantage such as easy to operate, working stability, reliable in quality, low, the ropy difficult problem of the production efficiency that preferably resolves the building material industry light wall tile.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model knockout mechanism.
The specific embodiment
Referring to Fig. 1, Fig. 2, inorganic light weight thermal insulation wall tile forming machine of the present utility model is by frame 1, molding device, feeding device, knockout mechanism, Hydraulic Station 10 and electrical control cubicles 11, wherein, frame 1 is a frame structure, molding device is installed in the frame 1, this device comprises upper bolster 4, top die 5, die shoe 13, counterdie 14, main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12, main hydraulic cylinder 3 is installed in the top of frame 1, and the external part of its underpart plunger installs successively with top die 5 with upper bolster 4 and is connected.Arrange on the stamping surface of top die 5 and be laid with 16～80 die heads 6, can one time punching molded 16～80 blocks of walltiles.Die shoe 13 is installed in the bottom in the frame 1, and counterdie 14 and is connected with frame 1 by counterdie lifting fluid cylinder 12 between die shoe 13 and top die 5, counterdie 14 employing closed-in constructions, and its interior arrangement is laid with 16～80 die cavitys with die head 6 corresponding matching.Label 7 is hydraulic control valves, label the 8, the 9th, hydraulic pump.
Feeding device is positioned at a side of frame 1, and fixedly connected with frame 1, this device comprises feed hopper 2, chute feeder 21, feeding guide 19 and material loading fluid cylinder 18, feed hopper 2 is the funnel-shaped structure of last lower open mouth, install with frame 1 and to be connected, be used for the feed of chute feeder 21.Feeding guide 19 is packed in the sidepiece of frame 1, is used for the mobile guide of chute feeder 21.Chute feeder 21 is the square frame shape structure of up/down perforation, and top is the charging aperture that cooperates with feed hopper 2 discharging openings, and the bottom is the blanking port that cooperates with counterdie 14.Chute feeder 21 is positioned at the below of feed hopper 2, and both sides, its underpart are connected with feeding guide 19 by sliding component 17, and can move along feeding guide 19, to realize the transmission of raw material.Mobile member 17 can adopt roller or slide block.Top one side of chute feeder 21 is fixed with the backgauge base plate 20 concordant with its charging aperture, is used for the cooperation sealing of feed hopper 2 discharging openings.The fixed base plate 16 that is used to cooperate sealing chute feeder 21 blanking ports is housed on the feeding guide 19, and material loading fluid cylinder 18 is equipped with in the bottom side of fixed base plate 16, and the external part of its piston rod is connected with chute feeder 21, and drive chute feeder 21 moves.The die head cleaning brush is equipped with on the top of chute feeder one side.
Knockout mechanism comprises that ejection fluid cylinder 25, pallet push frame 22, ejection carriage 15 and plurality of movable pallet (not shown), pallet pushes the sidepiece that frame 22 is positioned at frame 1, be used for movable tray is pushed to the compacting station of die shoe 13, the movable tray that will be loaded with the wet base of walltile is simultaneously shifted onto on the ejection carriage 15.The top that pallet pushes frame 22 is provided with pallet thrust member 23 and the slide rail (not shown) that is used for pallet thrust member 23 mobile guides, the outside of slide rail is provided with pallet deflector apron 24, ejection fluid cylinder 25 is installed in the bottom that pallet pushes frame 22, the external part of its piston rod is fixedlyed connected with pallet thrust member 23, and drives pallet thrust member 23 and move along slide rail.Ejection carriage 15 is positioned on the frame and pushes frame 22 corresponding opposite sides with pallet, is used to receive the movable tray that is loaded with the wet base of walltile moulding that suppresses.
Operation principle: this machine can be sent into the inorganic light weight thermal insulation wall tile raw material of mixed preparing in the feed hopper 2 earlier in use, and raw material is fallen into naturally by the discharging opening of feed hopper 2 and is full of chute feeder 21.Then handle main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12 respectively, drive top die 5 and counterdie 14 and rise to top dead center position respectively, getting a movable tray is seated on the pallet propelling movement frame 22, handle ejection fluid cylinder 25 drive pallet thrust member 23 movable tray is pushed to die shoe 13 up and down moulds 14 corresponding positions, and as lower bolster.Handle counterdie lifting fluid cylinder 12 again, drive counterdie 14 and reduce to the position that compresses with movable tray.Then, handle material loading fluid cylinder 18, drive chute feeder 21 and move along feeding guide 19, in its moving process, the blanking port of chute feeder 21 bottoms is close to fixed base plate 16 and is slided, and the discharging opening of the backgauge base plate 20 on its top and feed hopper 2 bottoms is relative simultaneously is close to slip, and discharging opening is sealed gradually.When chute feeder 21 moved to the top position corresponding with counterdie 14, raw material was promptly fallen into each die cavity of counterdie 14 naturally by blanking port, and it is full of.At this moment, can handle material loading fluid cylinder 18 makes chute feeder 21 move to original position of readiness, carry out in the process of reset movement at it, the lower surface of chute feeder 21 blanking ports is close to the upper surface of counterdie 14 and is slided, be about to exceed each die cavity upper oral part unnecessary raw material is taken away thereupon, chute feeder 21 blanking ports be fixed gradually base plate 16 sealing, the corresponding connection of charging aperture of the discharging opening of feed hopper 2 and chute feeder 21 simultaneously.Handle main hydraulic cylinder 3 then, drive the die cavity that top die 5 and die head are advanced into counterdie 14 for 6 times, carry out the moulding compacting of metope adobe, when pressure reaches setting value, stop and only to pressurize, unload then to be depressed into and treat pressure condition, and keep the pressing position of die head 6 constant, get final product molding.The method of molding is to handle counterdie lifting fluid cylinder 12, drive counterdie 14 up certain distances, counterdie 14 breaks away from the wet base of moulding, handles main hydraulic cylinder 3 and counterdie lifting fluid cylinder 12 again, die head 6 and counterdie 14 are hoisted simultaneously to top dead center position, promptly finish the demoulding of the wet base of moulding.Carry out ejection at last, getting a movable tray is seated on the pallet propelling movement frame 22, handle ejection fluid cylinder 25 drive pallet thrust member 23 movable tray is pushed to die shoe 13 up and down moulds 14 corresponding positions, the movable tray that will be loaded with the wet base of walltile moulding is simultaneously released the compacting station, and deliver on the ejection carriage 15, take off the wet base of movable tray and moulding then, leave standstill natural air drying, promptly make the inorganic light weight thermal insulation wall tile of moulding.The circulation aforesaid operations, according to the size of make-up machine model and main hydraulic cylinder rated pressure, but 16～80 inorganic light weight thermal insulation wall tiles of compression moulding once higher production efficiency is not only arranged, and automaticity are higher, operate very easy.
Claims (3)
1. inorganic light weight thermal insulation wall tile forming machine, this machine comprises frame, molding device, feeding device, knockout mechanism, Hydraulic Station and electrical control cubicles, wherein, molding device is installed in the frame, feeding device and knockout mechanism lay respectively at the sidepiece of frame, and are connected with frame, it is characterized in that:
Described feeding device comprises feed hopper, chute feeder, feeding guide and material loading fluid cylinder, feed hopper and feeding guide are packed on the frame respectively, chute feeder is positioned at the below of feed hopper, be connected with feeding guide by sliding component, the chute feeder bottom is a blanking port, and be provided with the blanking port fixed base plate of fixedlying connected with feeding guide, and the bottom side of fixed base plate is equipped with and is used to drive the material loading fluid cylinder that chute feeder moves, and top one side of chute feeder is fixed with the backgauge base plate that cooperates with the feed hopper discharging opening;
Described molding device comprises top die, counterdie, upper bolster, die shoe and is fixed in frame top and drives the main hydraulic cylinder and the counterdie lifting fluid cylinder of top die lifting, top die adopts integrated die head, and be connected with main hydraulic cylinder by upper bolster, counterdie adopts closed-in construction, arrange in it and be laid with 16～80 die cavitys, die shoe is fixed on the frame, and exerting pressure by the matched moulds of upper and lower mould is pressed into the walltile base substrate with the insulation material in the die cavity;
Described knockout mechanism comprises that ejection fluid cylinder, pallet push frame, ejection carriage and plurality of movable pallet, pallet propelling movement frame and ejection carriage lay respectively at the both sides of frame, the top that pallet pushes frame is provided with pallet thrust member and the slide rail that is used for pallet thrust member mobile guide, the outside of slide rail is provided with the pallet deflector apron, the ejection fluid cylinder is installed in pallet and pushes on the frame, and the external part of its piston rod is fixedlyed connected and interlock with the pallet thrust member.
2. inorganic light weight thermal insulation wall tile forming machine according to claim 1 is characterized in that: one has 16～80 die heads with counterdie die cavity corresponding matching on the stamping surface of described top die.
3. inorganic light weight thermal insulation wall tile forming machine according to claim 1 is characterized in that: the die head cleaning brush is equipped with on the top of described chute feeder one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200915043U CN201456181U (en) | 2009-05-26 | 2009-05-26 | Inorganic light heat-preservation wall tile forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200915043U CN201456181U (en) | 2009-05-26 | 2009-05-26 | Inorganic light heat-preservation wall tile forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201456181U true CN201456181U (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009200915043U Expired - Lifetime CN201456181U (en) | 2009-05-26 | 2009-05-26 | Inorganic light heat-preservation wall tile forming machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101554747B (en) * | 2009-05-26 | 2010-12-29 | 南阳天意保温耐火材料有限公司 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
| CN103465349A (en) * | 2013-09-22 | 2013-12-25 | 江阴市顺永机械厂 | Production process of two-sided river channel brick |
| CN104128983A (en) * | 2014-07-31 | 2014-11-05 | 长兴华久耐火材料厂 | Forming device allowing castable prefabricated brick to be conveniently formed |
| CN106476120A (en) * | 2016-11-25 | 2017-03-08 | 安徽省凌锋冶金机械有限公司 | A kind of non-burning brick continuous type hydraulic pressure system of processing |
| CN108818914A (en) * | 2018-08-06 | 2018-11-16 | 浙江欧耐斯屋面瓦业有限公司 | A kind of automatic charging proportioner for encaustic tile production line |
| CN110788964A (en) * | 2019-11-08 | 2020-02-14 | 宿州市众力保温节能材料股份有限公司 | Heated board compression moulding equipment |
-
2009
- 2009-05-26 CN CN2009200915043U patent/CN201456181U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101554747B (en) * | 2009-05-26 | 2010-12-29 | 南阳天意保温耐火材料有限公司 | Inorganic light weight thermal insulation wall tile forming machine and forming method |
| CN103465349A (en) * | 2013-09-22 | 2013-12-25 | 江阴市顺永机械厂 | Production process of two-sided river channel brick |
| CN104128983A (en) * | 2014-07-31 | 2014-11-05 | 长兴华久耐火材料厂 | Forming device allowing castable prefabricated brick to be conveniently formed |
| CN106476120A (en) * | 2016-11-25 | 2017-03-08 | 安徽省凌锋冶金机械有限公司 | A kind of non-burning brick continuous type hydraulic pressure system of processing |
| CN108818914A (en) * | 2018-08-06 | 2018-11-16 | 浙江欧耐斯屋面瓦业有限公司 | A kind of automatic charging proportioner for encaustic tile production line |
| CN110788964A (en) * | 2019-11-08 | 2020-02-14 | 宿州市众力保温节能材料股份有限公司 | Heated board compression moulding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100512 Effective date of abandoning: 20090526 |