CN104097346A - Full-automatic hydraulic machine for novel energy-saving, environment-friendly, light and heat-insulation material of wall body - Google Patents
Full-automatic hydraulic machine for novel energy-saving, environment-friendly, light and heat-insulation material of wall body Download PDFInfo
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- CN104097346A CN104097346A CN201310153932.5A CN201310153932A CN104097346A CN 104097346 A CN104097346 A CN 104097346A CN 201310153932 A CN201310153932 A CN 201310153932A CN 104097346 A CN104097346 A CN 104097346A
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Abstract
The invention relates to a hydraulic machine and particularly relates to a full-automatic hydraulic machine for a novel energy-saving, environment-friendly, light and heat-insulation material of a wall body. The full-automatic hydraulic machine comprises a machine body, an upper oil cylinder, a lower oil cylinder, a liquid filling system, a material cabin mechanism, a feeding mechanism and a mould, wherein the machine body comprises an upper transverse beam, an upper floating transverse beam, a worktable, four guide columns, a locking nut, a balance adjusting nut and a guide sleeve, and further comprises a lower floating transverse beam which is arranged at the lower middle part of the machine body and between the upper floating transverse beam and the worktable; the lower side of the lower floating transverse beam is connected with the lower oil cylinder; the lower floating transverse beam comprises a guide sleeve, four mechanical limiting devices, four lower moulds, four middle moulds and a blank supporting plate. The full-automatic hydraulic machine has the advantage of reasonable and compact design; the full-automatic hydraulic machine can be conveniently operated by workers and is high in automation degree; a plurality of products can be produced once so that the production efficiency is improved and the labor intensity is reduced; bidirectional floating compression is adopted so that the density of the products is uniform and the size precision is high; the yield of the products is improved.
Description
Technical field
The present invention relates to a kind of hydraulic press, especially a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press.
Background technology
Wall heat insulation material is the construction material of a kind of, sound insulation heat insulation for external walls of building or interior wall, insulation, and in China, the South and the North is all widely used.The present development along with China's Urbanization Construction and heat insulation to building, insulation, what energy-conserving and environment-protective required improves constantly, a kind of energy-conservation environmental protection wall light thermal-insulation new material develops rapidly, but this kind of forming materials processing method and comparison in equipment fall behind at present, the pressed compact that has 600mmx300mm for a compression area, mould or with the semi-automatic mould bases single-piece of Universal hydraulic press die mould by hand, exist production efficiency low, labour intensity is large, process can only unidirectionally be suppressed, product density skewness, dimensional accuracy is unstable, the problems such as quality standard does not reach.
Summary of the invention
In order to address the above problem, the needs that adapt to large production development, the present invention proposes a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press, the scientific and reasonable compactness of this machine project organization, the feature that has a machine multistation compacting, one goes out four, press and once produce four, production efficiency significantly improves, auto feed, automatic blank pushing, reduced labour intensity, ensured production safety, in pressing process, there is initiatively two-way floating compacting, and can regulate arbitrarily, make the upper and lower even density of product, and be provided with eject reinforced, compacting and demoulding multi-functional mechanical are spacing, make multiple advantages and the scientific and technical innovations such as product size is stable.
In order to achieve the above object, the present invention proposes following technical scheme:
A kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press, it is by fuselage, upper cylinder, lower oil cylinder, hydromechanical system, feed bin mechanism, feed mechanism, mould and mechanical stop limiter form, described fuselage comprises entablature, the upper crossbeam that floats, lower unsteady crossbeam, workbench, four guide pillars, locking nut, balance adjustment nut and fairlead, four guide pillars run through entablature successively from top, the upper crossbeam that floats, four through holes of lower unsteady crossbeam and workbench, locking nut is spun on the two ends of four guide pillars, balance adjustment nut is contained in the below of entablature, and with locking nut, the workbench of entablature and below is fixedly mounted with and is integrated, fairlead is enclosed within on guide pillar, and be packed on unsteady crossbeam and lower unsteady crossbeam, the upper crossbeam that floats, lower unsteady crossbeam by fairlead and four guide pillars for being slidably matched, upper cylinder is for singly going out piston rod oil cylinder, be packed in the mesopore of body upper entablature, and run through entablature, upper cylinder singly to go out piston rod downward, be connected on unsteady crossbeam, two lower oil cylinders go out piston rod oil cylinder for two, be installed in the both sides through hole of workbench, on two lower oil cylinders, going out piston rod is connected with lower unsteady crossbeam, under two lower oil cylinders, going out piston rod is provided with and ejects spacing adjusting nut, hydromechanical system is loaded on the top of fuselage, and there is oil pipe to be connected with upper cylinder, feed bin mechanism comprises feed bin body, agitator, feed bin door and feed bin door oil cylinder, feed bin body is prismatoid, be installed in a side of entablature, agitator is loaded on below, feed bin body inside, feed bin door is positioned at the lower end of feed bin body, feed bin door oil cylinder is packed in feed bin body one side, its piston rod is connected by connecting rod with feed bin door, feed mechanism is packed on lower unsteady crossbeam, mould comprises patrix, middle mould and counterdie, four patrixes are packed in the below of unsteady crossbeam, four middle moulds are packed in the mesopore of lower unsteady crossbeam, four counterdies are loaded in the die cavity of four middle moulds, counterdie lower end is packed on workbench, four sides of counterdie and middle mould die cavity wall are for being slidably matched, mechanical stop limiter, four are divided into two groups, their top is respectively through four through holes on lower unsteady crossbeam, lower end is packed in the both sides of workbench.
Below described upper unsteady crossbeam, be connected with four patrixes, upper end connects upper cylinder, and fairlead is equipped with at four angles of upper unsteady crossbeam, and four guide pillars therefrom pass.Below four patrixes, to having four counterdies and middle mould, four products can be once produced in design like this, have improved production efficiency.
Described lower oil cylinder goes out piston rod oil cylinder for two, two lower oil cylinders are packed in the through hole on workbench both sides, on two lower oil cylinders, going out piston rod is connected with the crossbeam that floats under top, under two lower oil cylinders, go out piston rod and be provided with the spacing adjusting nut of lower cylinder ejector, for the reinforced height that regulates mould to eject.
Described hydromechanical system comprises surge-tank and prefill valve, and surge-tank is loaded on entablature upper end one side, and prefill valve is loaded on upper cylinder upper end, is connected with an oil pipe between surge-tank and prefill valve.Use prefill valve can allow upper cylinder the inside be full of fast oil, allow unsteady crossbeam drive patrix fast-descending, shorten journey time, enhance productivity.
Described feed bin mechanism comprises feed bin body, agitator, feed bin door and feed bin door oil cylinder, feed bin body is prismatoid, be loaded on entablature one side, agitator is loaded on feed bin body interior lower end, and feed bin door is positioned at bottom, and feed bin door oil cylinder is positioned at feed bin door one side, its piston rod is connected with feed bin door, this mechanism allows material mix better and to flow, and improves product workmanship, and can from trend feed mechanism, provide material smoothly.
Described feed mechanism comprises feeding oil cylinder, magazine, push away blanket, delivery sheet and blank supporting plate, feeding oil cylinder connects magazine one end by linkage, the magazine other end is connected with and is pushed away blanket by connecting rod, below magazine, it is delivery sheet, they are for being slidably matched, feeding oil cylinder is fixed on delivery sheet, delivery sheet is connected to above lower unsteady crossbeam, magazine is without base plate, in magazine, with dividing plate, be divided into the grid of several equal sizes, this set advantage both can self-feeding, automatically finished product is shifted onto on blank supporting plate, prevented that again raw material from can not pile up when magazine advances feeding, make reinforced being evenly distributed.
Described mould comprises four patrixes, four middle moulds and four counterdies, patrix is packed in the below of unsteady crossbeam, middle mould is packed in the mesopore of lower unsteady crossbeam, counterdie is arranged in the die cavity of mould, the lower end of counterdie is fixed on workbench, four sides of counterdie and middle mould die cavity wall are for being slidably matched, when middle mould rises along with lower unsteady crossbeam, and between counterdie, form reinforced chamber, when middle mould is floated downward compacting along with lower unsteady crossbeam, the compacting of formation two-way floating, when middle mould goes downwards to the end along with lower unsteady crossbeam, and becomes the demoulding between counterdie.
Described mechanical stop limiter, comprise and press high stop nut, limit base, press high limiting locking nut, demoulding stop nut and demoulding limiting locking nut, press high stop nut to be positioned at limit base upper end, press high limiting locking nut to be close to the bottom of pressing high stop nut, demoulding stop nut is contained in limit base below, demoulding limiting locking nut is close to below demoulding stop nut, limit base lower end is fixedly connected on workbench, press the stroke of high stop nut for regulating restriction patrix to press down, control the thickness of compacted products, demoulding stop nut is for regulating the accurate of product stripping position.
The utility model has the advantages that the scientific and reasonable compactness of project organization, the feature that has a machine multistation compacting, one goes out four presses and once produces four, boost productivity, auto feed, automatic blank pushing, reduced labour intensity, ensured production safety, automaticity is high, has initiatively two-way floating compacting and can regulate arbitrarily in pressing process, makes the upper and lower even density of product, and be provided with eject reinforced, compacting and demoulding multi-functional mechanical spacing, make multiple advantages and the scientific and technical innovations such as product size is stable.
Accompanying drawing explanation
Fig. 1 is side view of the present invention.
Fig. 2 is mechanical stop limiter cutaway view of the present invention.
Fig. 3 is the cutaway view of feed mechanism of the present invention.
The specific embodiment
For the present invention is further described, below in conjunction with Figure of description, further introduce:
With reference to accompanying drawing 1, a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press, it is by fuselage, upper cylinder 1, lower oil cylinder 2, hydromechanical system, feed bin mechanism, feed mechanism, mould and mechanical stop limiter form, described fuselage comprises entablature 3, the upper crossbeam 4 that floats, lower unsteady crossbeam 5, workbench 6, four guide pillars 7, locking nut 8, balance adjustment nut 9 and fairlead 10, four guide pillars 7 run through entablature 3 successively from top, the upper crossbeam 4 that floats, lower unsteady crossbeam 5 and workbench 6, locking nut 8 is spun on the two ends of four guide pillars 7, balance adjustment nut 9 is contained in the below of entablature 3 and with locking nut 8, the workbench of upper mould beam 3 and below 6 is fixedly mounted with and is integrated, fairlead 10 is enclosed within on four guide pillars 7, and be fixed on unsteady crossbeam 4 and lower unsteady crossbeam 5, they are for being slidably matched.Upper cylinder 1 is for singly going out piston rod oil cylinder, be installed in the mesopore of body upper entablature 3, and run through entablature 3, the piston rod of upper cylinder 1 connects the upper crossbeam 4 that floats, two lower oil cylinders 2 go out piston rod oil cylinder for two, two lower oil cylinders 2 are packed in the through hole on workbench 6 both sides, on two lower oil cylinders 2, going out piston rod is fixedly connected with lower unsteady crossbeam 5, under two lower oil cylinders 2, going out piston rod is provided with and ejects spacing adjusting nut 26, hydromechanical system keeps to the side to be loaded on above fuselage, feed bin mechanism is loaded on fuselage one side middle and upper part, feed mechanism is loaded on the lower unsteady crossbeam 5 of Lower Mid Fuselage.
Described upper unsteady crossbeam 4 is connected with four patrixes 21 below, and upper end connects upper cylinder 1, and 4 four angles of upper unsteady crossbeam are equipped with 10, four guide pillars 7 of fairlead and are therefrom passed; Four patrixes 21 are below to having four counterdies 23 and middle mould 24, and project organization science, rationally compact like this, once produces four products, improved production efficiency.
Described lower oil cylinder 2 goes out piston rod oil cylinder for two, two lower oil cylinders 2 are packed in the both sides through hole of workbench 6, on lower oil cylinder 2, go out piston rod and connect lower unsteady crossbeam 5, under lower oil cylinder 2, go out piston rod and be provided with the spacing adjusting nut 26 of lower cylinder ejector, can regulate according to the requirement of product thickness the spacing adjusting nut 26 that ejects of lower oil cylinder 2, for regulating the reinforced height of product needed material, ensure the accurate of product size precision.
Described hydromechanical system comprises surge-tank 11 and prefill valve 12, surge-tank 11 is loaded on entablature 3 upper end one sides, prefill valve 12 is loaded on upper cylinder 1 upper end, between surge-tank 11 and prefill valve 12, be connected with an oil pipe 13, use prefill valve 12 can allow upper cylinder 1 the inside be full of fast oil, allow unsteady crossbeam 4 drive patrix 21 fast-descendings, shorten journey time, enhance productivity.
Described feed bin mechanism comprises feed bin body 14, agitator 15, feed bin door 16 and feed bin door oil cylinder 17, feed bin body 14 is prismatoids, be loaded on entablature 3 one sides, agitator 15 is loaded on feed bin body 14 interior lower end, and feed bin door 16 is positioned at bottom, and feed bin door oil cylinder 17 is positioned at feed bin door 16 1 sides, its piston rod is connected with feed bin door 16, this mechanism allows material mix better and to flow, and provides material smoothly from trend feed mechanism, improves product workmanship.
With reference to accompanying drawing 3, described feed mechanism comprises feeding oil cylinder 18, magazine 19, push away blanket 32, delivery sheet 20 and blank supporting plate 25, feeding oil cylinder 18 connects magazine 19 one end by linkage, magazine 19 other ends are connected with and are pushed away blanket 32 by connecting rod, below magazine 19, it is delivery sheet 20, feeding oil cylinder 18 is fixed on delivery sheet 20, delivery sheet 20 is connected to above lower unsteady crossbeam 5, magazine 19 and delivery sheet 20 are for being slidably matched, magazine 19 is without base plate, 19 li of grids 33 that are divided into some equal sizes with dividing plate of magazine, the advantage of this set both can auto feed, make reinforced being evenly distributed, prevent that again the raw material in magazine 19 can not piled up in feeding process, by pushing away blanket 32, automatically finished product is shifted onto on blank supporting plate 25, improved product quality, improved production efficiency.
Described mould comprises four patrixes 21, four middle moulds 24 and four counterdies 23, patrix 21 is installed in the below of unsteady crossbeam 4, middle mould 24 is installed in the mesopore of lower unsteady crossbeam 5, counterdie 23 is arranged in the die cavity of mould 24, the lower end of counterdie 23 is packed on workbench 6, and four sides of counterdie 23 and the die cavity wall of middle mould 24 are for being slidably matched.
With reference to accompanying drawing 2, described mechanical stop limiter 22, comprise and press high stop nut 27, limit base 28, press high limiting locking nut 29, demoulding stop nut 30 and demoulding limiting locking nut 31, press high stop nut 27 to be positioned at limit base 28 upper ends, and above lower unsteady crossbeam 5, press high limiting locking nut 29 to be close to and press below high stop nut 27, demoulding stop nut 30 is contained in limit base 28 bottoms, and below lower unsteady crossbeam 5, demoulding limiting locking nut 31 is close to below demoulding stop nut 30, limit base 28 lower ends are fixedly connected on workbench 6, press the stroke of high stop nut 27 for regulating restriction patrix 21 to press down, control the thickness of compacted products, demoulding stop nut 30 is for regulating the position of demoulding product accurate, be that the top of counterdie 23 and middle mould 24 is on a horizontal plane.
During work, first mechanical stop limiter 22 is set, lower oil cylinder 2 ejects spacing adjusting nut 26 and is transferred to design attitude, by feed bin door oil cylinder 17, open feed bin door 16, agitator 15 can be transported to 19 li of magazines while stirring material, simultaneously magazine 19 under the promotion of feeding oil cylinder 18, at the uniform velocity on delivery sheet 20, enter middle mould 24 and counterdie 23 above, the blanket 32 that pushes away of magazine 19 front ends is shifted last finished product on blank supporting plate 25 onto simultaneously, in feed box 19 arrives completely during the top of mould 24 and counterdie 23, feeding cylinder 19 halts, feed bin door oil cylinder 17 is closed feed bin door 16 simultaneously, then, mould 24 rises when the ejecting of lower oil cylinder 2 with lower unsteady crossbeam 5, because counterdie 23 is fixed on workbench 6 motionless, a reinforced chamber of middle formation, raw material will be fallen in lower fabric chamber from magazine 19, after reinforced, magazine 19 falls back on original position under feeding oil cylinder 18 drives, push away blanket 32 and carry out scraper simultaneously, allow the raw material in mould 24 pave, then patrix 21 is under the promotion of upper cylinder 1, first fast-descending, while dropping to middle mould 24 oral area, transfer slow pressure to, simultaneously, mould 24 is floated downward with lower unsteady crossbeam 5, because counterdie 23 is motionless, the relative motion that therefrom mould 24 and counterdie 23 produce, motionless depending on middle mould 24, counterdie 23 is upwards compacting, thereby realize two-way floating compacting, patrix 21 can slowly press down according to design pressure, until encounter, press high spacing adjusting nut 27, will stop pressing down, compacting completes, patrix 21 demoulding of ging up under the drive of upper cylinder 1, lower unsteady crossbeam 5 drives and moves downward at lower oil cylinder 2, the demoulding of leaving behind of middle mould 24, until drop to spacing adjusting nut 30 desired locations of the demoulding, product stripping finishes, a process cycles has been moved.
Claims (4)
1. an energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press, it is by fuselage, upper cylinder, lower oil cylinder, hydromechanical system, feed bin mechanism, feed mechanism, mould and mechanical stop limiter form, described fuselage comprises entablature, the upper crossbeam that floats, lower unsteady crossbeam, workbench, four guide pillars, locking nut, balance adjustment nut and fairlead, four guide pillars run through entablature successively from top, the upper crossbeam that floats, four through holes of lower unsteady crossbeam and workbench, locking nut is spun on the two ends of four guide pillars, balance adjustment nut is contained in the below of entablature, and with locking nut, the workbench of entablature and below is fixedly mounted with and is integrated, fairlead is enclosed within on guide pillar, and be packed on unsteady crossbeam and lower unsteady crossbeam, it is characterized in that unsteady crossbeam, lower unsteady crossbeam by fairlead and four guide pillars for being slidably matched, upper cylinder is for singly going out piston rod oil cylinder, be packed in the mesopore of body upper entablature, and run through entablature, the piston rod that singly goes out of upper cylinder is connected to downwards on unsteady crossbeam, two lower oil cylinders go out piston rod oil cylinder for two, be installed in the both sides through hole of workbench, on two lower oil cylinders, going out piston rod is connected with lower unsteady crossbeam, under two lower oil cylinders, going out piston rod is provided with and ejects spacing adjusting nut, hydromechanical system is loaded on the top of fuselage, and there is oil pipe to be connected with upper cylinder, feed bin mechanism comprises feed bin body, agitator, feed bin door and feed bin door oil cylinder, feed bin body is prismatoid, be installed in a side of entablature, agitator is loaded on below, feed bin body inside, feed bin door is positioned at the lower end of feed bin body, feed bin door oil cylinder is packed in feed bin body one side, its piston rod is connected by connecting rod with feed bin door, feed mechanism is packed on lower unsteady crossbeam, mould comprises patrix, middle mould and counterdie, four patrixes are packed in the below of unsteady crossbeam, four middle moulds are packed in the mesopore of lower unsteady crossbeam, four counterdies are loaded in the die cavity of four middle moulds, counterdie lower end is packed on workbench, four sides of counterdie and middle mould die cavity wall are for being slidably matched, mechanical stop limiter, four are divided into two groups, their top is respectively through four through holes on lower unsteady crossbeam, lower end is packed in the both sides of workbench.
2. a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press according to claim 1, it is characterized in that described feed mechanism comprises feeding oil cylinder, magazine, pushes away blanket, delivery sheet and blank supporting plate, feeding oil cylinder connects magazine one end by linkage, the magazine other end is connected with and is pushed away blanket by connecting rod, below magazine, it is delivery sheet, magazine and delivery sheet are for being slidably matched, feeding oil cylinder is fixed on delivery sheet, delivery sheet is fixed on above lower unsteady crossbeam, magazine is without base plate, and the inside of magazine is divided into the grid of several equal sizes with dividing plate.
3. a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press according to claim 1, it is characterized in that described mechanical stop limiter, comprise and press high stop nut, limit base, the high limiting locking nut of pressure, demoulding stop nut and demoulding limiting locking nut, press high stop nut to be positioned at limit base upper end, press high limiting locking nut to be close to and press below high stop nut, demoulding stop nut is contained in limit base bottom, demoulding limiting locking nut is close to below demoulding stop nut, and limit base lower end is fixedly connected on workbench.
4. a kind of energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press according to claim 1, it is characterized in that described hydromechanical system comprises surge-tank and prefill valve, surge-tank is loaded on entablature upper end one side, prefill valve is loaded on upper cylinder upper end, is connected with an oil pipe between surge-tank and prefill valve.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310153932.5A CN104097346A (en) | 2013-04-09 | 2013-04-09 | Full-automatic hydraulic machine for novel energy-saving, environment-friendly, light and heat-insulation material of wall body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310153932.5A CN104097346A (en) | 2013-04-09 | 2013-04-09 | Full-automatic hydraulic machine for novel energy-saving, environment-friendly, light and heat-insulation material of wall body |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105538773A (en) * | 2016-01-18 | 2016-05-04 | 博海威玛（烟台）机械有限公司 | Extruding machine with self-adaptive locking mechanism |
| CN105015019B (en) * | 2014-04-28 | 2019-04-19 | 重庆市奇龙工贸有限公司 | Integrated die set device |
| CN111216402A (en) * | 2019-12-06 | 2020-06-02 | 江苏圣耐普特矿山设备制造有限公司 | Mould for manufacturing mining equipment |
| CN112663421A (en) * | 2020-12-09 | 2021-04-16 | 江涛 | Ceramic product and production equipment and production method thereof |
| WO2021248412A1 (en) * | 2020-06-11 | 2021-12-16 | 南通丽科发知识产权代理有限公司 | Dual-purpose hydraulic machine facilitating switching gravity bearing |
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Application publication date: 20141015 |