CN106476120A - A kind of non-burning brick continuous type hydraulic pressure system of processing - Google Patents
A kind of non-burning brick continuous type hydraulic pressure system of processing Download PDFInfo
- Publication number
- CN106476120A CN106476120A CN201611061472.3A CN201611061472A CN106476120A CN 106476120 A CN106476120 A CN 106476120A CN 201611061472 A CN201611061472 A CN 201611061472A CN 106476120 A CN106476120 A CN 106476120A
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- China
- Prior art keywords
- hydraulic cylinder
- frame
- brick
- shaping
- pusher
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/029—Feeding the unshaped material to moulds or apparatus for producing shaped articles through a sieve or grid, e.g. to ensure evenly filling of cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/027—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form using a bottom press ram actuated upwardly towards mould covers
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of non-burning brick continuous type hydraulic pressure system of processing, belongs to brickmaking machine field.The present invention includes frame and the material-falling hopper above frame, frame one end is provided with the connecting gear of conveying fragment of brick, the blanking port communicated with material-falling hopper bottom being set in frame, being provided with shaping pusher between frame and material-falling hopper, shaping pusher is connected with first hydraulic cylinder；The shaping mechanism communicated with blanking port is provided with below frame, and shaping mechanism is connected with second hydraulic cylinder；Raw material in material-falling hopper is entered in shaping mechanism through shaping pusher, and material extruding is become fragment of brick and is pushed in frame by second hydraulic cylinder, and first hydraulic cylinder drives shaping pusher to push to fragment of brick on connecting gear and conveys.The present invention contributes to solving the problems, such as that existing brickmaking machine continuous prodution degree is high, production process is complicated, it is possible to achieve the continuously extruding and molding of fragment of brick, effectively improves production efficiency, and becomes product process simple, and processing cost is low, is favorably improved enterprise's productivity effect.
Description
Technical field
A kind of the present invention relates to brickmaking machine technical field, more particularly, it relates to non-burning brick continuous type hydraulic pressure processing system
System.
Background technology
Brickmaking machine refers to manufacture and produce non-burning brick plant equipment, typically using stone flour, flyash, slag, slag, broken
Stone, sand, water etc. add cement as raw material, produce non-burning brick, brickmaking machine by hydraulic power, shaking force, aerodynamic force etc.
It is broadly divided into vibrating forming, shaped by fluid pressure and hydraulic pressure three kinds of connecting shaping of vibrations.With the continuous development of social economy, building row
Industry also fast development therewith, the social demand of fragment of brick are increasing, and the production performance for brickmaking machine it is also proposed higher wanting
Ask.
Brickmaking machine common in the market mainly includes following sections：Frame, for installing each device；Truck,
For injecting ash material in mould；Mold mechanism is sent, for ash material is sent into mould；Upper mould and lower mould, for squeezing to fragment of brick
Molded；Vibrator, for producing effect of vibrating.But the following problem of current brickmaking machine equipment generally existing：(1) equipment body
Product is more huge, and complex structure, production cost are higher；(2) automaticity is low, high labor intensive, it is difficult to realize the company of fragment of brick
Ideotype is produced, and process is complicated；(3) during the fragment of brick of production different size, the replacing of fragment of brick mould is relatively complicated, impact
Production efficiency.How on the premise of crudy is ensured, the continuous type for realizing brickmaking machine is produced automatically, improves production and processing effect
Rate, has become the target that constantly pursues in industry.
Through retrieval, the existing lot of documents of technological improvement with regard to brickmaking machine is disclosed, such as Chinese patent Authorization Notice No.
CN101733824B, the applying date：On November 27th, 2008, invention and created name is：Multi-functional two-way pressurization and vibration brick making machine, should
Application case discloses a kind of multi-functional two-way pressurization and vibration brick making machine, including storage bin hopper, material-feeding mechanism, main frame, brick-discharging mechanism, liquid
Pressure station and whole machine automaton, the bottom of seaming chuck master cylinder and seaming chuck auxiliary cylinder are equipped with upper travel mechanism, move down
Motivation structure is die cavity；Underbeam is built with vibration lifting mechanism；Air chamber brick-clamping mechanism is installed on brick-discharging mechanism；Cloth, pressure head, shifting
Motivation structure, lift and hydraulic system is adopted with brick output action；The whole machine automaton of brickmaking machine is PLC program controller.
And for example, Chinese Patent Application No. 2016101566133, the applying date：On March 18th, 2016, invention and created name is：
Brickmaking machine, this application case disclose a kind of brickmaking machine, including support, cutting agency, brick pressing mechanism and shaping mechanism；Shaping mechanism
Including base plate and multiple side plates, base plate is connected with support, and multiple side plates are arranged on base plate, and base plate and multiple side plates enclose and set
Form the molding cavity with material mouth；Cutting agency and brick pressing mechanism are arranged on support, and cutting agency is by material mouth to becoming
Transferring raw material in die cavity body, the first forming part being provided with least one side plate for forming wiring channel on wall brick；Pressure
Brick mechanism is used for for the raw material in molding cavity being pressed into wall brick.
Above application case has all carried out the improvement of preferable structure to conventional brickmaking machine, is favorably improved production and processing effect
Rate, but preferable serialization control is not carried out for non-burning brick process, and above application case process is more
Loaded down with trivial details, processing cost is higher, is unsuitable for being widely popularized aborning.
Content of the invention
1. invention technical problem to be solved
It is an object of the invention to overcoming, brickmaking machine continuous prodution degree in prior art is high, production process is complicated
Not enough, there is provided a kind of non-burning brick continuous type hydraulic pressure system of processing, it is possible to achieve non-burning brick continuously extruding and molding, can be effective
Improve production efficiency, and production process is simple, processing cost is low, is favorably improved enterprise's productivity effect.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention is provided is：
A kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, including frame and the blanking above frame
Bucket, one end of frame are provided with the connecting gear of conveying fragment of brick, offer the blanking that communicate corresponding with material-falling hopper bottom in frame
Mouthful, shaping pusher is provided with below material-falling hopper, the shaping pusher is connected with first hydraulic cylinder；It is provided with below frame
The shaping mechanism communicated with blanking port, the shaping mechanism are connected with second hydraulic cylinder；Raw material in material-falling hopper is through shaping pusher
Mechanism is entered in above-mentioned shaping mechanism, and material extruding is become fragment of brick and is pushed in frame by second hydraulic cylinder, and first hydraulic cylinder is driven
Dynamic shaping pusher pushes to fragment of brick on connecting gear and conveys.
Used as further improvement of the present invention, the top open part of the material-falling hopper is provided with screen cloth, and the one of material-falling hopper
Side is provided with vibrating device.
Used as further improvement of the present invention, the shaping pusher includes the side for being correspondingly arranged at frame both sides
Plate, is provided with front baffle board, central dividing plate and backboard between side plate, front baffle board, central dividing plate and side plate are surrounded and passed through for raw material
Blanking cavity, the surface opening of the blanking cavity is not less than above-mentioned blanking port；
Central dividing plate, backboard and side plate surround cushion chamber, and the buffering top of chamber is provided with the first backgauge and covers, and bottom sets
Backgauge base plate is equipped with, the cushion chamber is closed by lid and backgauge base plate on the first backgauge, and the area covered on the first backgauge is not less than
Above-mentioned blanking port；
On first backgauge, cover rim has been extended in parallel on the second backgauge away from the direction of central dividing plate and has been covered, and is covered on the second backgauge
Area be not less than above-mentioned blanking port.
Used as further improvement of the present invention, the bottom of the front baffle board is outward extended with fixing base plate, fixing base plate
On be fixed with fixed support for connecting first hydraulic cylinder, and support bracket fastened side is connected with front baffle board.
Used as further improvement of the present invention, the side plate has extended in parallel first along the direction near first hydraulic cylinder
Guide plate, the both sides of frame are provided with leading block, and the first guide plate bottom is provided with the chute matched with leading block.
Used as further improvement of the present invention, the shaping mechanism includes to be connected in the bottom bracket below frame, bottom
The top both sides of portion's support are connected with moulded side panel, and bottom bracket and moulded side panel surround molding cavity, the molding cavity with upper
State blanking port to communicate；Second hydraulic cylinder is arranged at below the molding cavity, and the expansion link top of second hydraulic cylinder is provided with one
Stripper plate, the stripper plate are stretched into by its bottom lock in molding cavity, and second hydraulic cylinder drives stripper plate in the molding cavity
Move up and down.
Used as further improvement of the present invention, the fixedly connected below of the stripper plate has detection bar, the detection bar and second
The expansion link of hydraulic cylinder is parallel, the limit switch being provided with bottom bracket for controlling the flexible throw of lever of second hydraulic cylinder.
Used as further improvement of the present invention, the bottom of the bottom bracket is connected with fixed mount, second hydraulic cylinder position
In the framework that bottom bracket and fixed mount are surrounded, the governor motion of control second hydraulic cylinder position in the framework, is provided with.
Used as further improvement of the present invention, the governor motion includes the tune being correspondingly arranged on the bottom bracket of both sides
Section screw rod, and the fastening bolt being correspondingly arranged on the fixed mount of both sides, the end of adjusting screw rod is provided with and abuts against the second liquid
The fastening fixture block at cylinder pressure edge, fastening bolt is resisted against in second hydraulic cylinder through fixed mount, and is fastened by nut.
As further improvement of the present invention, the side that the fastening fixture block is contacted with second hydraulic cylinder offer with
The arc-shaped slot that second hydraulic cylinder outer surface matches.
3. beneficial effect
The technical scheme provided using the present invention, compared with prior art, with following remarkable result：
(1) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, by being molded the ingehious design of pusher,
Using shaping pusher movement realize the conversion of the different stations such as blanking, shaping, push and be connected, with frame below become
Type mechanism matches, and realizes automaticity, the consecutive production of fragment of brick, can effectively improve fragment of brick production efficiency, and overall structure
Simply, it is convenient to run.
(2) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, is molded pusher deft design, front shelves
Plate, central dividing plate and side plate surround blanking cavity, and central dividing plate, backboard and side plate surround cushion chamber, and buffering top of chamber is arranged
Have on the first backgauge and cover, bottom is provided with backgauge base plate, lid is extended with the second backgauge and covers on the first backgauge.Process initial rank
Section, raw material are dropped down onto in shaping mechanism through blanking cavity, and then first hydraulic cylinder drives shaping pusher, make cushion chamber reach
Below hopper, on the first backgauge, lid prevents raw material from falling, and blanking port is closed by backgauge base plate, and the raw material for falling into is squeezed by shaping mechanism
Molded for fragment of brick, then first hydraulic cylinder drives shaping pusher to continue to move to, and on the second backgauge, lid is reached under material-falling hopper
Side, second hydraulic cylinder drive in stripper plate continuation and move, and are molded fragment of brick and are pushed on the second backgauge in the space of lid lower section, and first
Driven by Hydraulic Cylinder is molded pusher counter motion, and fragment of brick is released by backboard, and now blanking cavity is come back under material-falling hopper
Side, raw material continue to fall in molding cavity through blanking cavity, repeat above-mentioned process, it is achieved that the continuous type of fragment of brick adds automatically
Work, effectively increases production efficiency, and reduces labour intensity, is favorably improved enterprise's productivity effect.
(3) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, side plate is along near the direction of first hydraulic cylinder
The first guide plate is extended in parallel, the both sides of frame are provided with leading block, the first guide plate bottom is provided with and leading block
The chute for matching, when first hydraulic cylinder drives shaping pusher to move, the first guide plate is then slided above leading block,
Being equipped with for first guide plate and leading block, not only facilitates the mobile friction of reduction, strengthens the movement of shaping pusher
Flexibility and stationarity, can more play preferable guide effect, and effective guarantee is molded the accuracy of pusher moving direction,
Shaping positional accuracy of the pusher in blanking, shaping, push is ensured, matter is molded so as to be favorably improved fragment of brick
Amount and continuous production.
(4) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, cushion chamber is empty using closed at both ends, center
Chamber is designed, and one is to reduce rapidoprint, reduces production cost, and two is the overall weight for reducing shaping pusher, is easy to first
The flexible push of hydraulic cylinder, ensures working (machining) efficiency, contributes to guarantee continuous production.
(5) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, shaping pusher and first hydraulic cylinder are
It is detachably connected, bottom bracket and moulded side panel are to be detachably connected all with frame, the stripper plate at second hydraulic cylinder and its top
Also for being detachably connected, when the fragment of brick for needing to produce different size size, the shaping pusher of different size need to only be changed
With corresponding bottom bracket, moulded side panel, stripper plate, and the fixed installation of each part is more convenient, and work is strong
Degree is less, can save replacing construction, it is to avoid impact production efficiency.
(6) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, is provided with control second hydraulic cylinder position inclined
The governor motion of shifting, including adjusting screw rod and fastening bolt, the end of adjusting screw rod is provided with fastening fixture block, fastening fixture block and the
The side that two hydraulic cylinders contact offers arc-shaped slot, is closely fastened on the both sides of second hydraulic cylinder, and fastening bolt is then passed through
Fixed mount is tightly abutted against in second hydraulic cylinder, and is fastened by nut.Fastening bolt and fastening fixture block are respectively from the second hydraulic pressure
The surrounding of cylinder is positioned to which, can effectively fix its position, and reinforcement structure is stable, and the governor motion is by the second hydraulic pressure
The fine position of cylinder, realizes the fine position to second hydraulic cylinder top stripper plate in molding cavity, makes stripper plate in shaping
When moving up and down in cavity, the surrounding of stripper plate and bottom bracket, moulded side panel all can reasonable coordination, frictional force mistake will not occur
Greatly, the phenomenon of stripper plate bite, contributes to realizing the flexible movement of stripper plate, and so as to improve production efficiency, extension device is used
Life-span.
(7) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, the side of material-falling hopper are additionally provided with vibration dress
Put, the raw material in material-falling hopper is vibrated, accelerate its blanking speed, and raw material can be prevented effectively to be bonded on material-falling hopper.
(8) a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention, is provided with bottom bracket for control the
The limit switch of the two hydraulic cylinder extension throws of lever, controls the driving stroke of second hydraulic cylinder by limit switch, contributes to stable
Control extruding degree of the stripper plate to raw material, so as to adjust and control the Forming Quality of fragment of brick；The side of frame is additionally provided with use
In the travel switch of control first hydraulic cylinder expansion link displacement, so as to carry out stability contorting to the displacement for being molded pusher, have
Help ensure quantity-produced stability.
Description of the drawings
Fig. 1 is the forward sight structural representation of a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention；
Fig. 2 is the backsight structural representation of a kind of non-burning brick continuous type hydraulic pressure system of processing of the present invention；
Fig. 3 is the structural representation for being molded pusher in the present invention；
Fig. 4 is the left view structural representation for being molded pusher in the present invention；
Fig. 5 is the structural representation of governor motion in the present invention.
Label declaration in schematic diagram：1st, frame；101st, side fixed plate；102nd, leading block；103rd, supporting leg；104th, fixing
Disk；2nd, material-falling hopper；201st, screen cloth；202nd, bracing frame；203rd, installing rack；204th, connecting rod；205th, vibrating device；3rd, the first hydraulic pressure
Cylinder；4th, pusher is molded；401st, blanking cavity；402nd, cover on the first backgauge；403rd, cover on the second backgauge；404th, side plate；
405th, the first guide plate；406th, the second guide plate；407th, fixing base plate；408th, fixed support；409th, front baffle board；410th, rear gear
Plate；411st, central dividing plate；5th, bottom bracket；501st, moulded side panel；502nd, fixed mount；503rd, adjusting screw rod；504th, fixture block is fastened；
505th, fastening bolt；506th, nut；6th, second hydraulic cylinder；7th, limit switch；8th, detection bar.
Specific embodiment
For further appreciating that present disclosure, in conjunction with accompanying drawing, the present invention is described in detail.
With reference to embodiment, the invention will be further described.
In describing the invention, it should be noted that term " " center ", " on ", D score, "left", "right", " vertical ",
The orientation of instruction such as " level ", " interior ", " outward " or position relationship be based on orientation shown in the drawings or position relationship, merely to
Be easy to describe the present invention and simplify description, rather than indicate or the hint device of indication or element must with specific orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, term " first ", " second ",
" the 3rd " is only used for describing purpose, and it is not intended that indicating or hint relative importance.
Embodiment 1
As shown in Figure 1 to 4, a kind of non-burning brick continuous type hydraulic pressure system of processing of the present embodiment, including frame 1 and position
In the material-falling hopper 2 of 1 top of frame, wherein frame 1 is supported by the supporting leg 103 of corner, and the bottom of supporting leg 103 is provided with fixation
Disk 104, the area of fixed disk 104 are much larger than the sectional area of supporting leg 103 so that supporting leg 103 is shown with the support contact area on ground
Writing increases, and contributes to strengthening the stability of complete equipment.One end of frame 1 is provided with the conveyer for conveying shaping fragment of brick
Structure, specifically can be conveyed using feed belt, and the fragment of brick after shaping directly transmitted automatically by communicated mechanism.Material-falling hopper 2
Top open part be provided with screen cloth 201, be easy to add brick-making raw material sieve, raw material can using flyash, stone flour,
Sand, slag, slag or clay etc. are made, and raw material carries out screening refinement through screen cloth 201, remove undesired impurities, make in material-falling hopper 2
Material composition uniform, particle is careful, contributes to ensureing the Forming Quality of finished product fragment of brick.The side of material-falling hopper 2 is additionally provided with and shakes
Dynamic device 205, vibrates to the raw material in material-falling hopper 2, accelerates its blanking speed, and can be prevented effectively from raw material to be bonded in blanking
On bucket 2.
The blanking port that communicate corresponding with 2 bottom of material-falling hopper is offered in frame 1, and the blanking port is not less than the bottom of material-falling hopper 2
Portion's opening, 2 lower section of material-falling hopper are provided with shaping pusher 4, and shaping pusher 4, should Wei Yu material-falling hopper 2 and frame 1 between
Shaping pusher 4 is connected with first hydraulic cylinder 3, and first hydraulic cylinder 3 can drive shaping pusher 4 along the length side of frame 1
To motion；1 lower section of frame is provided with the shaping mechanism communicated with blanking port, and the shaping mechanism is connected with second hydraulic cylinder 6；Blanking
Raw material in bucket 2 can be entered in shaping mechanism through shaping pusher 4, and material extruding is become fragment of brick simultaneously by second hydraulic cylinder 6
It is pushed in frame 1, first hydraulic cylinder 3 then drives shaping pusher 4 to push to fragment of brick on connecting gear and conveys.Specifically such as
Shown in Fig. 3 and Fig. 4, the shaping pusher 4 of the present embodiment includes to be correspondingly arranged at the side plate 404 of 1 both sides of frame, side plate 404
Between be provided with front baffle board 409, central dividing plate 411 and backboard 410, front baffle board 409, central dividing plate 411 and side plate 404 are surrounded
For the blanking cavity 401 that raw material is passed through, the surface opening of the blanking cavity 401 is not less than blanking port, prevents raw material when falling
Spill from periphery；Central dividing plate 411, backboard 410 and side plate 404 surround cushion chamber, and the buffering top of chamber is provided with first gear
402 are covered on material, cushion chamber bottom is provided with backgauge base plate, on the first backgauge, the cushion chamber is closed by lid 402 and backgauge base plate, and
On first backgauge, the area of lid 402 is not less than blanking port；On first backgauge, lid 402 is parallel along the direction away from central dividing plate 411
The area of lid 403 on lid 403, and the second backgauge on the second backgauge is extended with not less than blanking port.
The bottom of front baffle board 409 is outward extended with fixing base plate 407, as shown in figure 4, being fixed with use on fixing base plate 407
In the fixed support 408 of connection first hydraulic cylinder 3, and the side of fixed support 408 is connected with front baffle board 409, first hydraulic cylinder 3
Expansion link be connected with the fixed support 408, so as to drive shaping pusher 4 to move, process the starting stage, blanking is empty
Chamber 401 is just located at 2 lower section of material-falling hopper and is communicated with blanking port, allows raw material through dropping down onto in shaping mechanism under blanking cavity 401,
After blanking terminates, first hydraulic cylinder 3 then drive shaping pusher 4 move along the direction of frame 1 (as shown in orientation in Fig. 3, the
One hydraulic cylinder 3 drives shaping pusher 4 side shifting to the right), make cushion chamber that 2 lower section of material-falling hopper is reached, on the first backgauge, cover 402
2 bottom of material-falling hopper can be blocked, prevent the continuation of raw material from being fallen, and blanking port is then sealed by the backgauge base plate of cushion chamber bottom
Close, now, the material extruding for falling into then can be shaped to fragment of brick by the shaping mechanism of 1 lower section of frame.
Shaping mechanism in the present embodiment includes the bottom bracket 5 for being connected in 1 lower section of frame, the top two of bottom bracket 5
Side is connected with moulded side panel 501, and bottom bracket 5 and moulded side panel 501 surround the molding cavity of fragment of brick, and the molding cavity is located at
Communicate immediately below material mouth and with blanking port；Second hydraulic cylinder 6 is arranged at below the molding cavity, and second hydraulic cylinder 6 is flexible
Masthead portion is provided with a stripper plate, and the stripper plate is stretched into by its bottom lock in molding cavity, and the raw material for falling into is located at stripper plate
Top, second hydraulic cylinder 6 can drive stripper plate to move up and down in the molding cavity.Cushion chamber when shaping pusher 4
When reaching 2 lower section of material-falling hopper, blanking port is closed the top seal of molding cavity (will) by backgauge base plate, and second hydraulic cylinder 6 is driven
Dynamic stripper plate is constantly upper to be moved, and raw material is fragment of brick by continuous extrusion molding in molding cavity.After fragment of brick shaping, first hydraulic cylinder 3
(as shown in orientation in Fig. 3, first hydraulic cylinder 3 drives shaping to push away to drive shaping pusher 4 to continue to move to along the direction of frame 1
Material mechanism 4 continues side shifting to the right), on the second backgauge, lid 403 moves to 2 lower section of material-falling hopper and blocks its bottom, stops blanking
Struggle against 2 blankings, and the blanking port in frame 1 then exposes again, with can accommodate fragment of brick between lid 403 and frame 1 on the second backgauge
Space, second hydraulic cylinder 6 drive in stripper plate continuation and move, then shaping fragment of brick is pushed to lid 403 on the second backgauge through blanking port
Lower section space in, now, first hydraulic cylinder 3 drive shaping 4 counter motion of pusher (as shown in orientation in Fig. 3, the first liquid
Cylinder pressure 3 drives shaping pusher 4 side shifting to the left), fragment of brick is then released by backboard 410 along frame 1, and is finally pushed to machine
Automatically transmit on the connecting gear of 1 one end of frame, now, blanking cavity 401 comes back to 2 lower section of material-falling hopper, and second hydraulic cylinder 6 is driven
Dynamic stripper plate is moved down in molding cavity, and the raw material in material-falling hopper 2 then continues on through blanking cavity 401 and falls in molding cavity, weight
Multiple above-mentioned process, carries out continuous type and processes automatically.
It is provided with bottom bracket 5 in the present embodiment for controlling second hydraulic cylinder 6 to stretch the limit switch 7 of the throw of lever,
Displacement transducer is provided with limit switch 7, and the fixedly connected below of stripper plate has detection bar 8, detection bar 8 and second hydraulic cylinder 6
Expansion link is parallel and is synchronized with the movement with stripper plate, and displacement transducer detects stripper plate by detecting the displacement of the detection bar 8
Displacement.The present embodiment controls the driving stroke of second hydraulic cylinder 6 by limit switch 7, contributes to stability contorting stripper plate to original
The extruding degree of material, so as to adjust and control the Forming Quality of fragment of brick.In the same manner, the side of frame 1 is additionally provided with for control the
The travel switch of one hydraulic cylinder, 3 expansion link displacement, carries out stability contorting so as to the displacement to being molded pusher 4, ensures displacement
Accurately, contribute to ensureing quantity-produced stability.
The present embodiment latus inframedium 404 has extended in parallel the first guide plate 405, frame 1 along the direction near first hydraulic cylinder 3
Both sides be provided with leading block 102,405 bottom of the first guide plate is provided with the chute matched with leading block 102, first
When hydraulic cylinder 3 drives shaping pusher 4 to move, the first guide plate 405 is then slided in 102 top of leading block, and first is oriented to
Being equipped with for plate 405 and leading block 102, not only facilitates the mobile friction of reduction, strengthens the mobile spirit of shaping pusher 4
Activity and stationarity, can more play preferable guide effect, and effective guarantee is molded the accuracy of 4 moving direction of pusher,
Shaping pusher 4 positional accuracy in blanking, shaping, push is ensured, so as to be favorably improved fragment of brick shaping
Quality and continuous production.In the same manner, side plate 404 has extended in parallel the second guide plate 406 along the direction away from first hydraulic cylinder 3,
When fragment of brick is pushed to connecting gear, fragment of brick is carried out effectively position and be oriented to, so that fragment of brick is accurately reached on feed belt.
The present embodiment by be molded pusher 4 ingehious design, using shaping pusher 4 movement realize blanking,
Shaping, push etc. and the conversion of different station and to be connected, match with the shaping mechanism of 1 lower section of frame, realize fragment of brick automaticity,
Consecutive production, can effectively improve fragment of brick production efficiency, and overall structure is simple, and operation is convenient.What deserves to be explained is, buffering
Chamber may also be employed solid design, as long as its top energy closed blanking bucket 2, its bottom energy closed blanking mouth, this reality can be realized
Applying example cushion chamber is designed using closed at both ends, center cavity, one is to reduce rapidoprint, reducing production cost, two is to reduce
The overall weight of shaping pusher 4, is easy to the flexible push of first hydraulic cylinder 3.
Analyzed based on above, by the different cavity structure designs to being molded pusher 4 and shaping mechanism, it is right to realize
Fragment of brick of different shapes processing, the present embodiment are mainly used in the processing of conventional cuboid fragment of brick, therefore bottom bracket 5 and become
Type side plate 501 surrounds a cuboid molding cavity, accordingly, is to simplify structure design, and blanking cavity 401 and cushion chamber are also
Cuboid, the through-type design of blanking cavity 401 are additionally aided and are fallen in molding cavity with making raw material uniform throughout, will not be produced
The phenomenon of raw, collection protrusions abnormal in certain blanking；Secondly, pushed away for convenience of 3 pairs of shaping pushers 4 of first hydraulic cylinder every time
The regulation of displacement is sent to control, opening of the size of lid 402 and the second lid 403 on backgauge all with blanking cavity 401 on the first backgauge
Size is identical.
In the present embodiment, shaping pusher 4 and first hydraulic cylinder 3 be for being detachably connected, bottom bracket 5 and moulded side panel
501 all with frame 1 for being detachably connected, the stripper plate at second hydraulic cylinder 6 and its top also for being detachably connected, when needing production
During the fragment of brick of different size size, only need to change the shaping pusher 4 of different size and corresponding bottom bracket 5,
Moulded side panel 501, stripper plate, and the fixed installation of each part is more convenient, labour intensity is less, when can save replacing
Between, it is to avoid impact production efficiency.
Embodiment 2
A kind of non-burning brick continuous type hydraulic pressure system of processing of the present embodiment, its basic structure with embodiment 1, further
Ground, in the present embodiment, the bottom of bottom bracket 5 is connected with fixed mount 502, and second hydraulic cylinder 6 is located at bottom bracket 5 and fixed mount
In 502 frameworks for surrounding, the governor motion of control 6 position of second hydraulic cylinder skew in the framework, is provided with.As shown in figure 5, bottom
Portion's support 5 and fixed mount 502 surround a rectangular frame, and governor motion includes the regulation being correspondingly arranged on both sides bottom bracket 5
Screw rod 503, and the fastening bolt 505 being correspondingly arranged on both sides fixed mount 502, the end of adjusting screw rod 503 is provided with tightly
Lean against the fastening fixture block 504 at 6 edge of second hydraulic cylinder, fasten the side that fixture block 504 contacted with second hydraulic cylinder 6 offer with
The arc-shaped slot that 6 outer surface of second hydraulic cylinder matches, so as to closely be fastened on the both sides of second hydraulic cylinder 6, fastening bolt 505
Then it is tightly abutted against in second hydraulic cylinder 6 through fixed mount 502, and is fastened by nut 506.Fastening bolt 505 and fastener
Surrounding of the block 504 respectively from second hydraulic cylinder 6 is positioned to which, can effectively fix its position, and reinforcement structure is stable, and is adjusted
Two adjusting screw rods 503 can be finely adjusted to the right position of second hydraulic cylinder 6, and adjusting two fastening bolts 505 can be right
The front and back position of second hydraulic cylinder 6 is finely adjusted (in corresponding Fig. 1 for orientation), by the fine position to second hydraulic cylinder 6,
Realize fine position to 6 top stripper plate of second hydraulic cylinder in molding cavity, make stripper plate in the molding cavity on move down
When dynamic, the surrounding of stripper plate and bottom bracket 5, moulded side panel 501 all can reasonable coordination, will not occur that frictional force is excessive, extruding
The puckery phenomenon of board, contributes to realizing the flexible movement of stripper plate, so as to improve production efficiency, extension device service life.
Embodiment 3
A kind of non-burning brick continuous type hydraulic pressure system of processing of the present embodiment, its basic structure with embodiment 2, further
Ground, in the present embodiment, the both sides of frame 1 are provided with side fixed plate 101, effective reinforcement structure intensity, and leading block 102 is peace
It is mounted in side fixed plate 101,202 one end of bracing frame is connected with side fixed plate 101, the other end is connected with material-falling hopper 2, as Fig. 1 institute
Show, bracing frame 202 carries out stable support to material-falling hopper 2, improves its structural stability.As shown in Fig. 2 in side fixed plate 101 also
Two installing racks 203 are fixed with, one end of two installing racks 203 is connected with material-falling hopper 2 respectively, sets between two installing racks 203
Connecting rod 204 is equipped with, vibrating device 205 is mounted in the connecting rod 204, and material-falling hopper 2 is effectively vibrated.This reality
The setting for applying installing rack 203 in example similarly helps to improve the structural stability of material-falling hopper 2, and is easy to the peace of vibrating device 205
Assembly and disassembly are unloaded.
A kind of processing method of the fragment of brick extrusion molding carried out using the continuous type hydraulic pressure system of processing of the present embodiment, including
Following steps：
Step one, charging；
Brick-making raw material is added in material-falling hopper 2, and the screen cloth 201 through 2 top of material-falling hopper is sieved, vibrating device 205 pairs falls
Hopper 2 is effectively vibrated, and accelerates the whereabouts of brick-making raw material, and now the blanking cavity 401 of shaping pusher 4 is located at material-falling hopper
Below 2, and blanking cavity 401 is communicated with the blanking port in frame 1, and brick-making raw material sequentially passes through the blanking cavity 401 and blanking
Mouthful, enter in the molding cavity of 1 lower section of frame.
Step 2, material extruding shaping；
Full of after molding cavity, first hydraulic cylinder 3 drives shaping pusher 4 to move to brick-making raw material, makes shaping pusher
The cushion chamber of structure 4 moves to 2 lower section of material-falling hopper, buffers lid 402 on the first backgauge of top of chamber and blocks 2 bottom of material-falling hopper, resistance
Falling stop hopper 2 continues blanking, and the blanking port in frame 1 is then closed by the backgauge base plate of cushion chamber bottom；Now second hydraulic cylinder 6
Drive the stripper plate at its expansion link top in the molding cavity on move, brick-making raw material extrusion molding is fragment of brick.
The stroke of stripper plate, is squeezed according to production for fragment of brick size and the demand of consistency by 7 precise control of limit switch
Journey of dividing a word with a hyphen at the end of a line on pressing plate can be adjusted, and so as to control the extruding degree of brick-making raw material, ensure the Forming Quality of fragment of brick.
Step 3, the push transmission of fragment of brick；
After fragment of brick shaping, first hydraulic cylinder 3 drives shaping pusher 4 to continue to move to, and is molded the second gear of pusher 4
On material, lid 403 moves to 2 lower section of material-falling hopper, and now on the second backgauge, 2 bottom of material-falling hopper is blocked by lid 403, prevents material-falling hopper 2 from falling
Material, the blanking port in frame 1 then expose again, with the space that can accommodate fragment of brick between lid 403 and frame 1 on the second backgauge,
Second hydraulic cylinder 6 drives stripper plate moving in continuation in molding cavity, fragment of brick is pushed on the second backgauge through blanking port and covers 403
In the space of lower section.Now first hydraulic cylinder 3 drives shaping pusher 4 to move backward, and is molded the backboard of pusher 4
Fragment of brick is released by 410 along frame 1, and is delivered on the connecting gear of 1 one end of frame and carried out automatic transport, is pushing fragment of brick process
In, 2 bottom of material-falling hopper is blocked by lid 402 on lid 403 on the second backgauge and the first backgauge successively, stops 2 blanking of material-falling hopper, by brick
When block is pushed on connecting gear, the blanking cavity 401 for being molded pusher 4 then re-moves 2 lower section of material-falling hopper, material-falling hopper
Brick-making raw material in 2 continues to fall in the molding cavity of 1 lower section of frame, repeats above-mentioned process, carries out automatically Continuous maching.
The shaping displacement in the process of pusher 4 equally has travel switch precise control.
Schematically the present invention and embodiments thereof are described above, the description does not have restricted, institute in accompanying drawing
Shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel are enlightened by which, in the case of without departing from the invention objective, are designed and the technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (10)
1. a kind of non-burning brick continuous type hydraulic pressure system of processing, including frame (1) and the material-falling hopper (2) being located above frame (1),
It is characterized in that：One end of frame (1) is provided with the connecting gear of conveying fragment of brick, offers and material-falling hopper (2) bottom in frame (1)
Portion corresponds to the blanking port for communicating, and is provided with shaping pusher (4), the shaping pusher (4) and first below material-falling hopper (2)
Hydraulic cylinder (3) is connected；Frame is provided with, below (1), the shaping mechanism communicated with blanking port, the shaping mechanism and second hydraulic cylinder
(6) it is connected；Raw material in material-falling hopper (2) is entered in above-mentioned shaping mechanism through shaping pusher (4), second hydraulic cylinder (6)
Material extruding is become fragment of brick and is pushed in frame 1, first hydraulic cylinder (3) drives shaping pusher (4) to push to fragment of brick
Convey on connecting gear.
2. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 1, it is characterised in that：The material-falling hopper
(2) top open part is provided with screen cloth (201), and the side of material-falling hopper (2) is provided with vibrating device (205).
3. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 1, it is characterised in that：The shaping is pushed away
Material mechanism (4) includes to be correspondingly arranged at the side plate (404) of frame (1) both sides, be provided between side plate (404) front baffle board (409),
Central dividing plate (411) and backboard (410), front baffle board (409), central dividing plate (411) and side plate (404) are surrounded and are passed through for raw material
Blanking cavity (401), the surface opening of the blanking cavity (401) is not less than above-mentioned blanking port；
Central dividing plate (411), backboard (410) and side plate (404) surround cushion chamber, and the buffering top of chamber is provided with the first backgauge
Upper lid (402), bottom are provided with backgauge base plate, and on the first backgauge, the cushion chamber is closed by lid (402) and backgauge base plate, and first
The area for covering (402) on backgauge is not less than above-mentioned blanking port；
On first backgauge, lid (402) has extended in parallel lid (403) on the second backgauge along the direction away from central dividing plate (411), and
The area for covering (403) on second backgauge is not less than above-mentioned blanking port.
4. one kind according to claim 1 is molded pusher, it is characterised in that：The bottom of front baffle board (409) to
Fixing base plate (407), the fixed support that fixing base plate (407) on be fixed with for connect first hydraulic cylinder (3) are extended with outward
, and the side of fixed support (408) and front baffle board (409) are connected (408).
5. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 4, it is characterised in that：The side plate
(404) the first guide plate (405) has been extended in parallel along the direction near first hydraulic cylinder (3), the both sides of frame (1) are provided with leads
To pulley (102), the first guide plate (405) bottom is provided with the chute matched with leading block (102).
6. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 3 or 5, it is characterised in that：Described become
Type mechanism includes to be connected in the bottom bracket (5) below frame (1), and the top both sides of bottom bracket (5) are connected with moulded side panel
(501), bottom bracket (5) and moulded side panel (501) surround molding cavity, and the molding cavity is communicated with above-mentioned blanking port；Second
Hydraulic cylinder (6) is arranged at below the molding cavity, and the expansion link top of second hydraulic cylinder (6) is provided with a stripper plate, and this squeezes
Pressing plate is stretched into by its bottom lock in molding cavity, and second hydraulic cylinder (6) drives stripper plate to move up and down in the molding cavity.
7. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 6, it is characterised in that：The stripper plate
Fixedly connected below have detection bar (8), the detection bar (8) is parallel with the expansion link of second hydraulic cylinder (6), on bottom bracket (5)
The limit switch (7) being provided with for controlling the flexible throw of lever of second hydraulic cylinder (6).
8. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 7, it is characterised in that：The bottom is propped up
The bottom of frame (5) is connected with fixed mount (502), and second hydraulic cylinder (6) is surrounded positioned at bottom bracket (5) and fixed mount (502)
In framework, the governor motion of control second hydraulic cylinder (6) position in the framework, is provided with.
9. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 8, it is characterised in that：The regulation machine
Structure includes the adjusting screw rod (503) being correspondingly arranged on both sides bottom bracket (5), and is correspondingly arranged at both sides fixed mount
(502) fastening bolt (505) on, the end of adjusting screw rod (503) is provided with the fastening for abutting against second hydraulic cylinder (6) edge
Fixture block (504), fastening bolt (505) are resisted against in second hydraulic cylinder (6) through fixed mount (502), and tight by nut (506)
Gu.
10. a kind of non-burning brick continuous type hydraulic pressure system of processing according to claim 9, it is characterised in that：The fastening
The side that fixture block (504) is contacted with second hydraulic cylinder (6) offers the arc card matched with second hydraulic cylinder (6) outer surface
Groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061472.3A CN106476120B (en) | 2016-11-25 | 2016-11-25 | A kind of non-burning brick continuous type hydraulic pressure system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061472.3A CN106476120B (en) | 2016-11-25 | 2016-11-25 | A kind of non-burning brick continuous type hydraulic pressure system of processing |
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| CN106476120B CN106476120B (en) | 2018-08-24 |
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| CN109352814A (en) * | 2018-11-05 | 2019-02-19 | 宇恩环境工程有限公司 | A kind of device of domestic garbage burning electricity generation clinker and building castoff production water-permeable brick |
| CN111958764A (en) * | 2020-07-03 | 2020-11-20 | 都园 | Die-casting forming device for soil bricks |
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|---|---|
| CN106476120B (en) | 2018-08-24 |
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