CN219096034U - Mosaic sheet press - Google Patents
Mosaic sheet press Download PDFInfo
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- CN219096034U CN219096034U CN202223532079.1U CN202223532079U CN219096034U CN 219096034 U CN219096034 U CN 219096034U CN 202223532079 U CN202223532079 U CN 202223532079U CN 219096034 U CN219096034 U CN 219096034U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to a mosaic sheet press, which comprises a feeding device, a die box, a pressing plate and an ejector plate, wherein the die box is arranged on a fixed frame in a lifting manner, the die box is connected with an ejection power device, a plurality of die holes penetrating through the die box are formed in the die box, the ejector plate is fixedly arranged on the fixed frame on the lower side of the die box, the top of the ejector plate is provided with an upward-protruding supporting part, the supporting parts are in one-to-one correspondence with the die holes, the upper part of the supporting part can slidably extend into the corresponding die holes, the pressing plate is arranged on the upper side of the die box, the pressing plate is connected with a pressing plate lifting power device and is lifted along with the pressing plate, the bottom of the pressing plate is provided with an extrusion part in one-to-one correspondence with the die holes, and the feeding device is arranged on the fixed frame on the upper side of the die box. The automatic feeding and pressing and taking out can be realized without manual operation, so that the full-automatic tabletting production efficiency is improved; the mosaic piece pressed and formed in the die does not need to be manually broken or cut, and the mosaic piece is more attractive.
Description
Technical Field
The utility model belongs to the technical field of mosaic piece production equipment, and particularly relates to a mosaic piece press.
Background
The mosaic sheet is also called as a nylon or paper brick, has wide application in construction, furniture and indoor and outdoor applications, is a safe and environment-friendly building material, and can also be used as a decorative material. The steps of molding, firing and the like are needed during the production of the mosaic piece, materials are generally needed to be mixed and put into a mold for pressing in the molding process, the materials are manually taken out for firing after the pressing molding process, and the mosaic piece is manually broken off and cut, so that the difficulty is high during the manual cutting or breaking off of the mosaic piece due to the small volume of the mosaic piece, the molding effect is poor easily, and a large amount of labor is needed in the processing process, so that the production efficiency is low.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, provides an automatically produced mosaic sheet press, and improves the production efficiency.
The technical scheme adopted by the utility model for realizing the purposes is as follows: the utility model provides a mosaic piece press, includes feedway, mould box, pressure flitch, ejector plate and mount, mould box liftable setting is on the mount, the mould box is connected with ejecting power device, is provided with a plurality of nib that runs through the mould box on the mould box, the ejector plate is fixed to be set up on the mount of mould box downside, and the top of ejector plate is provided with the supporting part of epirelief, supporting part and nib one-to-one, and the upper portion slidable of supporting part stretches into in the nib that corresponds, and the pressure flitch setting is in the mould box upside, and the pressure flitch is connected with pressure flitch lifting power device and follows its lift, and the bottom of pressure flitch is provided with the extrusion with nib one-to-one, and feedway setting is on the mount of mould box upside.
Preferably, the feeding device comprises a feed cylinder, a feed box fixing table and a feed box pushing device, wherein the feed box fixing table is fixedly arranged on one side of the die box, close to the feed box, and the upper end face of the feed box fixing table and the upper end face of the die box are arranged on the same horizontal plane, the feed cylinder is fixedly arranged on the feed box fixing table, the feed cylinder is arranged above the feed box, the bottom of the feed box is attached to the top of the die box and moves relatively to the die box, the feed box is slidably connected to the top of the feed box fixing table, the bottom of the feed box is attached to the top of the feed box fixing table, the feed box is a cylinder body with both upper ends and lower ends being opened, the feed box pushing device is connected with the feed box and pushes the feed box to reciprocate between the die hole and the feed cylinder, and the powder blocking device is arranged below the feed cylinder.
Preferably, the blanking box pushing device is fixedly arranged on the blanking box fixing table.
Preferably, a position detector and a detection block are arranged on one side, far away from the die box, of the blanking box, the position detector is fixedly arranged on the blanking box fixing table, and the detection block is fixedly arranged on one side, far away from the die box, of the blanking box.
Preferably, the position detector comprises a first position detector and a second position detector, the first position detector and the second position detector are arranged at intervals along the movement direction of the blanking box, the detection block is aligned with the first position detector when the blanking box is positioned below the charging barrel, and the detection block is aligned with the second position detector when the blanking box is positioned above the die box.
Preferably, a third position detector is provided between the first position detector and the second position detector.
Preferably, the blanking box pushing device is an air cylinder.
Preferably, the powder blocking device comprises a baffle and an air cylinder, wherein the air cylinder is fixedly arranged on one side of the charging barrel, the baffle is movably arranged below the charging barrel and seals the bottom of the charging barrel, and the baffle is fixedly connected to a piston rod of the air cylinder.
Preferably, a die box supporting frame is fixedly arranged below the die box, the die box supporting frame is in sliding connection with the fixing frame, and the lower end of the die box supporting frame is fixedly connected with the output end of the ejection power device.
Preferably, the lifting power device of the pressing plate is a hydraulic cylinder, and the ejection power device is an air cylinder.
Compared with the prior art, the technical scheme has the following beneficial effects:
1. the feeding device is used for conveying powder into the die box, the pressing plate lifting power device drives the pressing plate to downwards press the powder in the die box to form a pressing sheet, the pressing plate lifting power device drives the pressing plate to reset, the ejection power mechanism drives the die box to downwards move, the ejection plate below the die box ejects the pressing sheet in the die box, the pressing sheet is pushed away and collected by the feeding mechanism for conveying the powder next time after being ejected, meanwhile, the ejection power mechanism drives the die box to upwards move and reset, the powder in the feeding mechanism is conveyed to the die box again, manual operation is not needed in the process of pressing sheet forming, automatic feeding and pressing taking are realized, full-automatic pressing is realized, and the production efficiency is improved; the mosaic sheet pressed and formed in the die does not need to be manually broken or cut, the forming effect of the pressed sheet is good, and the mosaic sheet is more beautiful.
2. A position detector is provided to detect the position of the blanking box to ensure the accuracy of the blanking box material taking and blanking positions.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural diagram of the blanking state.
Fig. 3 is a schematic structural diagram of a press state.
Fig. 4 is a schematic structural diagram of the ejection of the mosaic sheet.
FIG. 5 is a schematic view of a part of the structure of the present utility model.
Wherein: 1. barrel 2, pressure flitch 3, mould box 4, liftout plate 5, mount 6, barrel mount 7, unloading box 8, unloading box fixed station 9, mould box support frame 10, pressure feed hydraulic cylinder 11, liftout cylinder 12, feeding cylinder 13, unloading box detection pole 14, detection piece 15, first position detector 16, second position detector 17, third position detector 18, unloading cylinder 19, baffle.
Detailed Description
Fig. 1 to 5 are diagrams illustrating preferred embodiments of the present utility model, and the present utility model is further described below with reference to fig. 1 to 5.
As shown in fig. 1, the mosaic sheet press of the utility model comprises a fixing frame 5, a feeding device, a die box 3, a pressing plate 2 and an ejection plate 4, wherein the die box 3 is connected with an ejection power device, the pressing plate 2 is connected with a pressing plate lifting power device, the fixing frame 5 is fixedly arranged, the die box 3 is arranged on the fixing frame 5 in a lifting manner, the ejection power device is fixedly arranged, the ejection power device is connected with the die box 3, the ejection power device drives the die box 3 to reciprocate in the vertical direction, a plurality of die holes penetrating through the die box are formed in the die box 3, the ejection plate 4 is fixedly arranged on the fixing frame 5 at the lower side of the die box 3, the top of the ejection plate 4 is provided with an upward-protruding supporting part, the supporting part corresponds to the die holes one by one, the upper part of the supporting part slidably stretches into the corresponding die holes, the pressing plate 2 is arranged on the fixing frame 5 at the upper side of the die box 3, the pressing plate lifting power device is fixedly arranged on the fixing frame 5, the feeding device is connected with the pressing plate 2 and drives the lifting of the pressing plate 2, the bottom of the pressing plate 2 is provided with a plurality of extrusion parts which correspond to the die holes one by one, and are arranged on the die box 5 at the upper side of the die box 3.
The feeding mechanism comprises a feed cylinder 1, a feed box 7, a feed box fixing table 8 and a feed box pushing device, wherein the feed cylinder 1 is arranged on one side of a die box 3, the feed box fixing table 8 is fixedly arranged on one side, close to the feed cylinder 1, of the die box 3, the feed box fixing table 8 is fixedly provided with the feed cylinder fixing table 6, the feed cylinder 1 is fixedly arranged on the feed cylinder fixing table 6, the feed box 7 is arranged below the feed cylinder 1, the feed box 7 is slidably arranged on the upper end faces of the die box 3 and the feed box fixing table 8, a penetrating powder channel is arranged in the middle of the feed box 7, after powder in the feed box 1 falls into the feed box 7, the powder can be stored in the feed box 7 due to the fact that the lower end face of the feed box 7 is attached to the feed box fixing table 8, in this embodiment, the feed box pushing device is a feed cylinder 12, the feed cylinder 12 is fixedly arranged on the feed box fixing table 8, the feed box 7 is fixedly arranged on the feed cylinder 12, the feed cylinder 12 pushes the feed box 7 to move along the die box 3 in the direction of the die box 3, and the powder falls into the die box 3 when the powder falls into the die box 3.
Specifically, in this embodiment, the ejection power device is an ejection cylinder 11, a hydraulic cylinder may also be adopted, the lifting power device of the pressing plate is a pressing hydraulic cylinder 10, and an air cylinder may also be adopted, the ejection cylinder 11 is fixedly arranged below the fixing frame 5, a mold box supporting frame 9 is arranged between the ejection cylinder 10 and the mold box 3, the upper portion of the mold box supporting frame 9 is fixedly connected with the mold box 3, the lower portion of the mold box supporting frame 9 is fixedly arranged on a piston rod of the ejection cylinder 10, the mold box supporting frame 9 is slidably connected with the fixing frame 5, the mold box 3 is driven to move up and down by the up-and-down movement of the piston rod of the ejection cylinder 10, when the piston rod of the ejection cylinder 10 extends, the mold box 3 is ejected up, and because the ejection plate 4 below the mold box 3 is fixedly arranged on the fixing frame 5, when the mold box 3 is ejected, the supporting portion on the upper portion of the ejection plate 4 withdraws from the inside the mold box 3, and the mold hole of the mold box 3 forms a space for powder to enter.
The material pressing hydraulic cylinder 10 is fixedly arranged on the fixing frame, the material pressing plate 2 is fixedly arranged on a piston rod of the material pressing hydraulic cylinder 10, a plurality of material pressing hydraulic cylinders 10 are arranged below the material pressing plate 2 for average stress during material pressing, in the embodiment, the four corners of the material pressing plate 2 are all provided with hydraulic cylinders, the material pressing plate 2 is arranged right above the die box 3, when the blanking box 7 conveys powder into the die box 3, the piston rod of the material pressing hydraulic cylinder 10 is retracted to drive the material pressing plate 2 to move downwards until an extrusion part at the bottom of the material pressing plate 2 enters the die box 3 to compact the powder, and the piston rod of the material pressing hydraulic cylinder 10 extends out after compaction, so that the material pressing plate 2 is reset for feeding the blanking box 7 again.
As shown in fig. 2, when the piston rod of the feeding cylinder 12 is retracted, the blanking box 7 is located below the charging barrel 1, at this time, the powder in the charging barrel 1 falls into the blanking box 7, after the powder is piled up in the blanking box 7, the piston rod of the feeding cylinder 12 extends out to push the blanking box 7 to the upper end face of the mold box 3, and in order to make the powder in the blanking box 7 completely fill the mold box 3 below, a small amplitude back and forth vibration is performed again after the blanking box 7 is in place, so as to ensure that the powder fills the mold box 3.
In order to conveniently detect the position of the blanking box 7, a detection block 14 and a position detector are arranged on one side of the blanking box 7, the detection block 14 is fixedly arranged on one side of the blanking box 7 away from the die box 3, the position detector is fixedly arranged on the blanking box fixing table 8, in order to conveniently detect the position of the detection block 14, a blanking box detection rod 13 is arranged on the blanking box 7, the detection block 14 is fixedly arranged at the end part of the blanking box detection rod 13, three position detectors are respectively arranged, when the blanking box 7 is located under the feed cylinder 1, the position of the detection block 14 corresponds to the first position detector 15, when the blanking box 7 is located above the die box 3, the position of the detection block 14 corresponds to the second position detector 16, after the blanking box 7 is located in place, small-amplitude retraction is carried out again, the position of the detection block 14 corresponds to the third position detector 17, after retraction, small-amplitude vibration is formed by stretching out again, and vibration in the blanking box 7 is taken off into the die box 3 below.
As shown in fig. 3, after the powder is conveyed into the mold box 3 by the blanking box 7, the piston rod of the feeding cylinder 12 is retracted to drive the blanking box 12 to the lower part of the charging barrel 1 again, at the moment, the material pressing cylinder 10 moves, the piston rod of the material pressing cylinder 10 is retracted to drive the material pressing plate 2 to move downwards until the extrusion part below the material pressing plate 2 enters into the mold box 3, the powder in the mold box 3 is continuously pressed and molded by applying pressure, and after the powder is molded, the piston rod of the material pressing cylinder 10 extends out to drive the material pressing plate 2 to reset upwards so as to ensure the next feeding of the blanking box 7.
As shown in fig. 4, after the material pressing plate 2 is reset, the ejection cylinder 11 moves, the piston rod of the ejection cylinder 11 moves downward to drive the mold box 3 to move downward, because the ejection plate 4 is fixedly arranged on the fixing frame 5, when the mold box 3 moves downward, the supporting part above the ejection plate 4 enters the mold box 3 upward and ejects the mosaic piece pressed and formed in the mold box 3 to the upper end surface of the mold box 3, because the blanking box fixing table 8 is fixedly arranged on one side of the mold box 3, when the mold box 3 moves up and down, both the material cylinder 1 and the blanking box 7 move along with the mold box 3, when the mosaic piece in the mold box 3 is ejected, the blanking box 7 slides to the upper side of the mold box 3 again, the moving process of the blanking box 7 pushes the ejected mosaic piece to leave the upper side of the mold box 3, when the blanking box 7 pushes the mosaic piece away, the piston rod of the ejection cylinder 11 extends to push the mold box 3 upward, at the moment, the supporting part on the ejection plate 2 moves downward relative to the mold box 32, the space in the mold box 3 is left, and the space in the mold box 3 is ejected again, and the powder is repeatedly dropped into the mold box again.
As shown in fig. 5, in order to prevent powder in the feed cylinder 1 from falling due to gravity when the feed box 7 is fed, a baffle 19 is arranged at the feed opening of the feed cylinder 1, a feed cylinder 18 is fixedly arranged on the feed cylinder fixing frame 6, the baffle 19 is fixedly arranged on a piston rod of the feed cylinder 18, when the feed box 7 moves to the lower part of the feed cylinder 1, the piston rod of the feed cylinder 18 withdraws to drive the baffle 19 to move in a direction away from the feed opening, no baffle 19 below the feed opening stops powder from falling into the lower feed cylinder 7 due to gravity, and when the feed box 7 leaves the feed cylinder 1 to feed, the piston rod of the feed cylinder 18 extends to push the baffle 19 to move to the feed opening of the feed cylinder 1, so that the feed opening is blocked and the powder is prevented from falling. The die box 3, the material pressing plate 2 and the ejection plate 4 can be replaced according to requirements.
When the powder feeding device is used, an operator firstly adds powder into the feed cylinder 1, the feed box 7 is positioned below the feed cylinder 1, the piston rod of the feed cylinder 18 is in a retracted state, the detection block 14 is positioned at the first position detector 15, the powder in the feed cylinder 1 falls into the feed box 7, the feed cylinder 12 moves, the piston rod of the feed cylinder 12 stretches out to push the feed box 7 to the position above the die box 3, meanwhile, the piston rod of the feed cylinder 18 stretches out to push the baffle 19 to the position of the feed opening of the feed cylinder 1 to block, after the feed box 7 moves to the position above the die box 3, the position of the detection block 14 is positioned at the second position detector 16, in order to enable the powder to fall completely, the feed cylinder 12 performs small-amplitude vibration once, firstly performs small-amplitude retraction movement, the detection block 14 is positioned at the third position detector 17, the stretching out again enables the detection block 14 to be positioned at the second position detector 16, at the moment, the feeding is completed, and the retraction of the piston rod of the feed cylinder 12 drives the feed box 7 to return to the position below the feed cylinder 1 to take the powder.
Meanwhile, the material pressing hydraulic cylinder 10 moves, a piston rod of the material pressing hydraulic cylinder 10 retracts downwards to drive the material pressing plate 2 to move downwards to compact and shape powder in the die box 3, and after compacting and shaping, the piston rod of the material pressing hydraulic cylinder 10 extends upwards to drive the material pressing plate 2 to move upwards to reset.
When the pressing plate 2 is reset, the ejection cylinder 11 moves, the piston rod of the ejection cylinder 11 moves downwards to drive the die box 3 to move downwards, and as the ejection plate 4 is fixedly arranged on the fixing frame 5, the ejection plate 4 moves upwards relative to the die box 3 and ejects the mosaic piece pressed and formed in the die box 3 to the surface of the die box 3, the blanking box 7 performs the next feeding movement, the process that the blanking box 7 moves to the upper part of the die box 3 pushes away the mosaic piece pushed out of the surface of the die box 3 and then collects the mosaic piece, meanwhile, the piston rod of the ejection cylinder 11 moves upwards to drive the die box 3 to move upwards, the ejection plate 4 in the die box 3 moves downwards to reset, a powder space is reserved in the die box 3 again, powder in the blanking box 7 falls down again, and the working process is repeated, so that the process of pressing and forming of the mosaic piece is completed.
The above description is only a preferred embodiment of the present utility model, and is not intended to limit the utility model in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims (10)
1. A mosaic tile press, characterized by: including feedway, mould box (3), pressure flitch (2) and liftout plate (4), mould box (3) liftable setting is on mount (5), mould box (3) are connected with ejecting power device, are provided with a plurality of nib that runs through mould box (3) on mould box (3), liftout plate (4) are fixed to be set up on mount (5) of mould box (3) downside, and the top of liftout plate (4) is provided with protruding supporting part, and supporting part and nib one-to-one, and the upper portion slidable of supporting part stretches into in the nib of correspondence, and pressure flitch (2) set up in mould box (3) upside, and pressure flitch (2) are connected with pressure flitch lifting power device and follow its lift, and the bottom of pressure flitch (2) is provided with the extrusion with nib one-to-one, sets up on mount (5) of mould box (3) upside.
2. A mosaic tile press according to claim 1, wherein: the feeding device comprises a charging barrel (1), a discharging box (7), a discharging box fixing table (8) and a discharging box pushing device, wherein the discharging box fixing table (8) is fixedly arranged on one side of the die box (3) close to the discharging box (7), the upper end face of the discharging box fixing table (8) and the upper end face of the die box (3) are arranged on the same horizontal plane, the charging barrel (1) is fixedly arranged on the discharging box fixing table (8), the charging barrel (1) is arranged above the discharging box (7), the bottom of the discharging box (7) is in contact with the top of the die box (3) and moves relatively to the die box (3), the bottom of the discharging box (7) is in contact with the top of the discharging box fixing table (8), the discharging box (7) is a cylinder body with both upper end and lower end open, the discharging box pushing device is connected with the discharging box (7), and the discharging box (7) is pushed to move relatively to the top of the die box (3), and the discharging barrel (1) is blocked by the reciprocating device.
3. A mosaic tile press according to claim 2, wherein: the blanking box pushing device is fixedly arranged on the blanking box fixing table (8).
4. A mosaic tile press according to claim 2, wherein: one side of the blanking box (7) far away from the die box (3) is provided with a position detector and a detection block (14), the position detector is fixedly arranged on the blanking box fixing table (8), and the detection block (14) is fixedly arranged on one side of the blanking box (7) far away from the die box (3).
5. A mosaic tile press according to claim 4, wherein: the position detector comprises a first position detector (15) and a second position detector (16), the first position detector (15) and the second position detector (16) are arranged at intervals along the movement direction of the blanking box (7), when the blanking box (7) is positioned below the charging barrel (1), the detection block (14) is aligned with the first position detector (15), and when the blanking box (7) is positioned above the die box (3), the detection block (14) is aligned with the second position detector (16).
6. A mosaic tile press according to claim 5, wherein: a third position detector (17) is arranged between the first position detector (15) and the second position detector (16).
7. A mosaic tile press according to claim 2, wherein: the blanking box pushing device is an air cylinder.
8. A mosaic tile press according to claim 2, wherein: the powder blocking device comprises a baffle (19) and an air cylinder, wherein the air cylinder is fixedly arranged on one side of the charging barrel (1), the baffle (19) is movably arranged below the charging barrel and seals the bottom of the charging barrel (1), and the baffle (19) is fixedly connected to a piston rod of the air cylinder.
9. A mosaic tile press according to claim 1, wherein: the die box is characterized in that a die box supporting frame (9) is fixedly arranged below the die box (3), the die box supporting frame (9) is in sliding connection with the fixing frame (5), and the lower end of the die box supporting frame (9) is fixedly connected with the output end of the ejection power device.
10. A mosaic tile press according to claim 1, wherein: the lifting power device of the pressing plate is a hydraulic cylinder, and the ejection power device is an air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223532079.1U CN219096034U (en) | 2022-12-29 | 2022-12-29 | Mosaic sheet press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223532079.1U CN219096034U (en) | 2022-12-29 | 2022-12-29 | Mosaic sheet press |
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| Publication Number | Publication Date |
|---|---|
| CN219096034U true CN219096034U (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223532079.1U Active CN219096034U (en) | 2022-12-29 | 2022-12-29 | Mosaic sheet press |
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| Country | Link |
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| CN (1) | CN219096034U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118575980A (en) * | 2024-08-05 | 2024-09-03 | 齐河旺旺食品有限公司 | Compression molding device for puffed food processing |
-
2022
- 2022-12-29 CN CN202223532079.1U patent/CN219096034U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118575980A (en) * | 2024-08-05 | 2024-09-03 | 齐河旺旺食品有限公司 | Compression molding device for puffed food processing |
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