CN111109382A - Full-automatic production device and production method for small round cake green brick tea - Google Patents
Full-automatic production device and production method for small round cake green brick tea Download PDFInfo
- Publication number
- CN111109382A CN111109382A CN202010059537.0A CN202010059537A CN111109382A CN 111109382 A CN111109382 A CN 111109382A CN 202010059537 A CN202010059537 A CN 202010059537A CN 111109382 A CN111109382 A CN 111109382A
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- material box
- green brick
- small round
- brick tea
- tea
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- 241001122767 Theaceae Species 0.000 title claims abstract description 53
- 239000011449 brick Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000001125 extrusion Methods 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims description 17
- 238000001914 filtration Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 235000013616 tea Nutrition 0.000 description 29
- 235000019225 fermented tea Nutrition 0.000 description 14
- 238000010586 diagram Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
A full-automatic production device for small round cake green brick tea comprises a conveying mechanism, a quantitative pushing mechanism and an upper and lower extrusion forming mechanism; the conveying mechanism comprises a feeding hopper, the lower end of the feeding hopper is connected with the belt conveying mechanism, and the output end of the belt conveying mechanism is positioned at the upper end of a feeding hopper of the spiral conveyor; the quantitative pushing mechanism comprises a material box with an upper opening and a lower opening, the material box is positioned on the working platform, and one end of the material box is connected with the first air cylinder; the two ends of the material box are provided with rollers which slide back and forth along the positioning plate and are limited by the positioning plate; the extrusion forming mechanism comprises a pressure head arranged above the working platform, the top end of the pressure head is connected with the second air cylinder, the lower end of the pressure head is right opposite to a pressure hole in the working platform, the lower end of the pressure hole is right opposite to the ejecting head, and the ejecting head is connected with the third air cylinder. The full-automatic production device for the small round cake green brick tea can improve the production efficiency.
Description
Technical Field
The invention relates to green brick tea processing equipment, in particular to a full-automatic production device and a production method for small round cake green brick tea.
Background
Patent "a cake tea press production line" of application number "201410608675.4 adopts two moulds to remove, and a movable platen does support and shovel material, realizes mechanized pressure tea, improves production efficiency. However, this device has the following drawbacks: 1) manual feeding is still needed, so that the labor cost is increased; 2) the inner holes on the die are required to be accurately positioned with the pressure heads one by one after moving, and are influenced by installation errors and other aspects, which are difficult to realize in the actual process, and the pressure heads are easy to extrude and deform the inner holes of the die in the later period; 3) and the unqualified products cannot be screened out in time, so that the workload in the later period is increased.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic production device and a production method for small round cake green brick tea, which can automatically process green brick tea, save labor cost, improve the production quality of green brick tea, have more reasonable structure, reduce equipment failure rate and facilitate quality monitoring.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a full-automatic production device for small round cake green brick tea comprises a conveying mechanism, a quantitative pushing mechanism and an extrusion forming mechanism;
the conveying mechanism comprises a feeding hopper, the lower end of the feeding hopper is connected with the belt conveying mechanism, and the output end of the belt conveying mechanism is positioned at the upper end of a feeding hopper of the spiral conveyor;
the quantitative pushing mechanism comprises a material box with an upper opening and a lower opening, the material box is positioned on the working platform, and one end of the material box is connected with the first air cylinder; the two ends of the material box are provided with rollers which slide back and forth along the positioning plate and are limited by the positioning plate;
the upper extrusion forming mechanism and the lower extrusion forming mechanism comprise pressure heads arranged above the working platform, the top ends of the pressure heads are connected with the second air cylinder, the lower ends of the pressure heads are right opposite to pressure holes in the working platform, the lower ends of the pressure holes are right opposite to the ejecting heads, and the ejecting heads are connected with the third air cylinder.
Photoelectric switches are correspondingly arranged at the feed hopper and the material box.
And a material baffle plate is fixed on one side of the output end of the screw conveyor.
The automatic waste collecting device is characterized in that an output supporting plate is arranged on one side of the working platform, a filtering hole is formed in the output supporting plate, a waste collecting box is arranged below the filtering hole, and a finished product collecting box is arranged below the end head of the output supporting plate.
The locating plate freely passes through a guide rod on the working platform and is limited up and down through a spring.
The lower end of the pressure hole is correspondingly provided with a sleeve, and the top is positioned in the sleeve.
The top head is coated with polytetrafluoroethylene.
A full-automatic production method of small round cake green brick tea comprises the following steps:
step 1), putting the fermented tea into a feeding hopper, starting a belt conveying mechanism, continuously feeding the fermented tea into the feeding hopper through the belt conveying mechanism, controlling the belt conveying mechanism to stop by a controller when the amount of the fermented tea in the feeding hopper reaches a certain amount, starting a spiral conveyor, feeding the fermented tea into a material box by the spiral conveyor, and stopping the spiral conveyor when the amount of the fermented tea in the material box reaches a certain amount.
And step 2), the material box is pushed forwards by the first air cylinder, and after the material box reaches the pressure hole, the first air cylinder moves back and forth in a short distance, so that the material box is pushed back and forth, and finally all the fermented tea leaves are pushed into the pressure hole to be filled. And then the first air cylinder drives the material box to return to the original position to wait for the second blanking.
And 3) at the moment, the pressing head extends into the pressing hole under the action of the second cylinder, the fermented tea is pressed to the top, the extrusion molding is finally carried out, the pressing head returns after the molding, the top extends out, and the small round cake green brick tea is pushed out.
And 4) finishing secondary blanking in the material box, pushing out again through the first air cylinder, enabling the material box to push the small round cake green brick tea and the inferior product into the corresponding finished product collecting box and waste collecting box and then retracting, continuing to move back and forth at the position of the pressing hole, pushing the tea into the pressing hole, finishing secondary extrusion forming through the combined action of the pressing head and the jacking head, and pushing out the small round cake green brick tea again.
And 5) repeating the step 4) until the final processing of the green brick tea is finished.
The invention relates to a full-automatic production device and a production method of small round cake green brick tea, which have the following technical effects:
1) quantitative feeding can be controlled by arranging the feeding hopper, the belt conveying mechanism, the spiral conveyer and the corresponding photoelectric switch; the fermented tea can automatically fall into the pressing hole by pushing the material box back and forth, so that the fermented tea is molded; the small round cake green brick tea can be made through the upper and lower pressing heads and the top head; the green brick tea is automatically sent out and screened by re-feeding the material box; the process does not need manual feeding, and the automation level is further improved.
2) The device is characterized in that the pressure head, the ejection head and the pressure hole are kept consistent in the vertical direction, the positioning is guaranteed to be always good, the positioning at each time is avoided, the precision requirement on the equipment is greatly reduced, and the service life of the equipment is prolonged.
3) The device can automatically complete feeding and push out small round cake green brick tea through forward pushing of the material box, and can also complete automatic screening, so that the structure of the equipment is greatly simplified and the cost is reduced under the condition of realizing the same function.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structural schematic diagram of the present invention.
Fig. 3 is a partial structural schematic diagram of the present invention.
FIG. 4 is a schematic view of the extrusion molding mechanism of the present invention.
Fig. 5 is a partial structural schematic diagram of the present invention.
In the figure: conveying mechanism 1, quantitative pushing mechanism 2, upper and lower extrusion forming mechanism 3, hopper 4, belt conveying mechanism 5, screw conveyer 6, feeder hopper 7, magazine 8, work platform 9, first cylinder 10, gyro wheel 11, locating plate 12, pressure head 13, second cylinder 14, pressure hole 15, top 16, third cylinder 17, photoelectric switch 18, striker plate 19, output layer board 20, filter hole 21, garbage collection box 22, finished product collection box 23, guide arm 24, spring 25.
Detailed Description
As shown in figure 1, the full-automatic production device for the small round cake green brick tea comprises a conveying mechanism 1, a quantitative pushing mechanism 2 and an upper and lower extrusion forming mechanism 3.
The conveying mechanism 1 comprises a feeding hopper 4, an inserting plate is arranged at the lower end of the feeding hopper 4, and when the feeding is needed, the inserting plate can be taken down to enable the fermented tea in the feeding hopper 4 to fall down. And the lower end of the feeding hopper 4 is connected with the belt conveying mechanism 5, and the fermented tea is lifted upwards by the belt conveying mechanism 5 which is arranged obliquely and falls into the feeding hopper 7 at the input end of the spiral conveyor 6. The spiral conveyor 6 drives the tea leaves to rotate and move out quantitatively.
A working platform 9 is arranged on one side of the screw conveyor 6, a material baffle plate 19 is fixed on the working platform 9, a material box 8 with an upper opening and a lower opening is arranged on the working platform 9 at the lower end of the material baffle plate 19, rollers 11 are arranged on two sides of the material box 8, and the rollers 11 slide back and forth along the positioning plate 12. The rear end of the material box 8 is hinged with a first cylinder 10, and the first cylinder 10 drives the material box 8 to move back and forth.
The positioning plate 12 freely passes through a guide rod 24 on the working platform 9 and is limited up and down by a spring 25. The roller 11 is located at the lower end of the positioning plate 12. The structure ensures that the material box 8 is attached to the surface of the working platform 9, and is convenient to install and timely adjusted.
A pressure hole 15 is formed in the center of the working platform 9, guide columns are arranged on the periphery of the working platform 9, the lower ends of the guide columns are fixed on a lower machine shell, and the lower machine shell is located on the ground. The upper end of the guide post is connected with the upper shell.
And a third cylinder 17 is installed in the lower machine base, the lower end of the top head 16 is connected with the third cylinder 17, and the upper end of the top head 16 freely penetrates through a sleeve 26 on the working platform 9 and can extend into and extend out of the lower machine base along the pressure hole 15. The jacks 16 are here 16 and are fixedly mounted in four groups on a lower stand which passes freely through and is guided by lower guide posts.
And a second cylinder 14 is arranged on the upper machine body, and the output end of the lower end of the second cylinder 14 is connected with a pressure head 13. The number of the pressing heads 13 is 16, and the pressing heads are divided into four groups and fixedly arranged on the upper machine body. The upper body freely passes through the upper guide post and is guided by the upper guide post.
The pressure heads 13, the top heads 16 and the pressure holes 15 are opposite and correspond to one another.
Here, the photoelectric switch 18 is arranged above and below the working platform 9, and the photoelectric switch 18 is used for controlling the downward movement distance of the pressure head 13.
In addition, photoelectric switches 18 are correspondingly installed at the feed hopper 7 and the material box 8, the photoelectric switches 18 are used for monitoring the blanking amount, and when the material level of the feed hopper 7 and the material box 8 reaches a certain height, the corresponding belt conveying mechanism 5 and the corresponding screw conveyor 6 stop moving, so that quantitative conveying is completed.
The output end of the belt conveying mechanism 5 is positioned at the upper end of a feed hopper 7 of the spiral conveyor 6;
the quantitative pushing mechanism 2 comprises a material box 8 with an upper opening and a lower opening, the material box 8 is positioned on the working platform 9, and one end of the material box 8 is connected with the first air cylinder 10; the two ends of the material box 8 are provided with rollers 11, and the rollers 11 slide back and forth along the positioning plate 12 and are limited by the positioning plate 12;
the upper and lower extrusion forming mechanism 3 comprises a pressure head 13 arranged above the working platform 9, the top end of the pressure head 13 is connected with a second air cylinder 14, the lower end of the pressure head 13 is just opposite to a pressure hole 15 on the working platform 9, the lower end of the pressure hole 15 is just opposite to a top head 16, and the top head 16 is connected with a third air cylinder 17.
An output supporting plate 20 is arranged on one side of the working platform 9, a filtering hole 21 is formed in the output supporting plate 20, a waste collecting box 22 is arranged below the filtering hole 21, and a finished product collecting box 23 is arranged below the end head of the output supporting plate 20. When pushing out the small round cake green brick tea, because there are a small amount of unformed green brick tea, can carry out certain filtration through filtering hole 21, fall into garbage collection box 22 to collect qualified brick tea in finished product collection box 23.
The plug 16 is coated with polytetrafluoroethylene. Therefore, the fermented tea can be prevented from being sticky, and the fermented tea can be ensured to fall off quickly.
The working principle and the process are as follows:
1) put into fermented tealeaves to send hopper 4 to start belt conveyor 5, fermented tealeaves constantly sends into feeder hopper 7 through belt conveyor 5, and after the material in feeder hopper 7 reached a quantitative, controller control belt conveyor 5 stopped moving, and opened screw conveyer 6, screw conveyer 6 sends into fermented tealeaves in magazine 8, and after the volume in the magazine 8 reached a quantitative, screw conveyer 6 stopped moving.
2) First cylinder 10 impels magazine 8 forward, and after reaching pressure hole 15 department, first cylinder 10 carries out short distance's round trip movement for magazine 8 propelling movement back and forth, and finally fall all tealeaves propelling movement to pressure hole 15 and fill up. And then the first cylinder 10 drives the material box 8 to return to the original position to wait for the second blanking.
3) And at the moment, the pressing head 13 extends into the pressing hole 15 under the action of the second air cylinder 14, the fermented tea is pressed to the top head 16, the tea is finally extruded and molded, the pressing head 13 returns after the molding, the top head 16 extends out, and the small round cake green brick tea is pushed out.
4) Accomplish the secondary unloading in the magazine 8 this moment, release once more through first cylinder 10, the magazine 8 returns back in pushing corresponding finished product collection box 23, the garbage collection box 22 with small round cake green brick tea and inferior quality article propelling movement, continues to press hole 15 back and forth movement, falls into the propelling movement of fermentation tealeaves and presses hole 15 in, through pressure head 13, top 16 combined action completion secondary extrusion and release small round cake green brick tea once more.
5) And repeating the step 4) until the final processing of the green brick tea is finished.
Claims (8)
1. The utility model provides a small circle cake green brick tea apparatus for producing which characterized in that: comprises a conveying mechanism (1), a quantitative pushing mechanism (2) and an extrusion forming mechanism (3);
the conveying mechanism (1) comprises a feed hopper (4), the lower end of the feed hopper (4) is connected with a belt conveying mechanism (5), and the output end of the belt conveying mechanism (5) is positioned at the upper end of a feed hopper (7) of the spiral conveyor (6);
the quantitative pushing mechanism (2) comprises a material box (8) with an upper opening and a lower opening, the material box (8) is positioned on the working platform (9), and one end of the material box is connected with the first air cylinder (10); the two ends of the material box (8) are provided with rollers (11), and the rollers (11) slide back and forth along the positioning plate (12) and are limited by the positioning plate (12);
the upper and lower extrusion forming mechanism (3) comprises a pressure head (13) arranged above the working platform (9), the top end of the pressure head (13) is connected with a second air cylinder (14), the lower end of the pressure head (13) is right opposite to a pressure hole (15) on the working platform (9), the lower end of the pressure hole (15) is right opposite to a top head (16), and the top head (16) is connected with a third air cylinder (17).
2. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: photoelectric switches (18) are correspondingly arranged at the feed hopper (7) and the material box (8).
3. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: and a material baffle plate (19) is fixed on one side of the output end of the screw conveyor (6).
4. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: work platform (9) one side is equipped with output layer board (20), and it has filtration hole (21) to open on output layer board (20), filters hole (21) below and sets up garbage collection box (22), and output layer board (20) end below sets up finished product collection box (23).
5. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: the positioning plate (12) freely penetrates through a guide rod (24) on the working platform (9) and is limited up and down through a spring (25).
6. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: the lower end of the pressure hole (15) is correspondingly provided with a sleeve (26), and the plug (16) is positioned in the sleeve (26).
7. The full-automatic production device of the small round cake green brick tea as claimed in claim 1, characterized in that: the plug (16) is coated with polytetrafluoroethylene.
8. The method for pressing the tea by using the full-automatic production device of the small round cake green brick tea as claimed in any one of claims 1 to 7, which is characterized in that: the method comprises the following steps:
step 1), tea leaves are placed into a feeding hopper (4), a belt conveying mechanism (5) is started, the tea leaves are continuously fed into the feeding hopper (7) through the belt conveying mechanism (5), when the amount of materials in the feeding hopper (7) reaches a certain amount, a controller controls the belt conveying mechanism (5) to stop, a spiral conveyor (6) is started, the spiral conveyor (6) feeds the tea leaves into a material box (8), and when the amount of materials in the material box (8) reaches a certain amount, the spiral conveyor (6) stops;
step 2), the material box (8) is pushed forwards by the first air cylinder (10), and after the material box reaches the pressure hole (15), the first air cylinder (10) contracts back and forth in a short distance, so that the material box (8) is pushed back and forth, and all tea leaves are finally pushed into the pressure hole (15) to be filled; then the first cylinder (10) drives the material box (8) to return to the original position to wait for the second blanking;
step 3), at the moment, the pressing head (13) extends into the pressing hole (15) under the action of the second air cylinder (14), tea leaves are pressed to the top head (16), the tea leaves are finally extruded and formed, the pressing head (13) returns after the tea leaves are formed, the top head (16) extends out, and the small round cake green brick tea is pushed out;
step 4), finishing secondary blanking in the material box (8), pushing out again through the first air cylinder (10), pushing the small round cake brick tea and the inferior product into the corresponding finished product collecting box (23) and the waste collecting box (22) by the material box (8), retreating, continuing to move back and forth at the pressure hole (15), pushing the tea into the pressure hole (15), finishing secondary up-and-down extrusion forming through the combined action of the pressure head (13) and the top head (16) and pushing out the small round cake green brick tea again;
and 5) repeating the step 4) until the final processing of the green brick tea is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010059537.0A CN111109382A (en) | 2020-01-19 | 2020-01-19 | Full-automatic production device and production method for small round cake green brick tea |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010059537.0A CN111109382A (en) | 2020-01-19 | 2020-01-19 | Full-automatic production device and production method for small round cake green brick tea |
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| Publication Number | Publication Date |
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| CN111109382A true CN111109382A (en) | 2020-05-08 |
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| CN202010059537.0A Pending CN111109382A (en) | 2020-01-19 | 2020-01-19 | Full-automatic production device and production method for small round cake green brick tea |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114271355A (en) * | 2022-01-06 | 2022-04-05 | 福建省泉州市裕园茶业有限公司 | Agilawood oolong flowering process and equipment |
| CN114794257A (en) * | 2022-04-02 | 2022-07-29 | 四川省松巴茶业有限公司 | Tea compression molding equipment and tea compression molding process |
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| JPH08112060A (en) * | 1994-10-17 | 1996-05-07 | Kawasaki Kiko Co Ltd | Method for distributing tea leaf using final tea roller and apparatus therefor |
| CN204682411U (en) * | 2015-06-10 | 2015-10-07 | 鑫鼎生物科技有限公司 | Integration brick tea press |
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| CN107410539A (en) * | 2017-05-27 | 2017-12-01 | 曹毅 | A kind of intelligent automatic pressure setting of tea cake brick tea |
| CN208100469U (en) * | 2018-05-04 | 2018-11-16 | 鑫鼎生物科技有限公司 | A kind of green brick tea semi-automatic cutting apparatus |
| CN109084871A (en) * | 2018-06-25 | 2018-12-25 | 贵州省凤冈县黔雨枝生态茶业有限公司 | A kind of automatic Metage Eguipment of spherical tea |
| CN109892418A (en) * | 2019-04-15 | 2019-06-18 | 云南开放大学 | A kind of tea-leaf forming equipment |
-
2020
- 2020-01-19 CN CN202010059537.0A patent/CN111109382A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08112060A (en) * | 1994-10-17 | 1996-05-07 | Kawasaki Kiko Co Ltd | Method for distributing tea leaf using final tea roller and apparatus therefor |
| CN204682411U (en) * | 2015-06-10 | 2015-10-07 | 鑫鼎生物科技有限公司 | Integration brick tea press |
| CN107410539A (en) * | 2017-05-27 | 2017-12-01 | 曹毅 | A kind of intelligent automatic pressure setting of tea cake brick tea |
| CN107136238A (en) * | 2017-06-26 | 2017-09-08 | 鑫鼎生物科技有限公司 | A kind of green brick tea large-scale production line and production method |
| CN208100469U (en) * | 2018-05-04 | 2018-11-16 | 鑫鼎生物科技有限公司 | A kind of green brick tea semi-automatic cutting apparatus |
| CN109084871A (en) * | 2018-06-25 | 2018-12-25 | 贵州省凤冈县黔雨枝生态茶业有限公司 | A kind of automatic Metage Eguipment of spherical tea |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114271355A (en) * | 2022-01-06 | 2022-04-05 | 福建省泉州市裕园茶业有限公司 | Agilawood oolong flowering process and equipment |
| CN114271355B (en) * | 2022-01-06 | 2023-10-24 | 福建省泉州市裕园茶业有限公司 | Agilawood oolong tea flowering technology and equipment |
| CN114794257A (en) * | 2022-04-02 | 2022-07-29 | 四川省松巴茶业有限公司 | Tea compression molding equipment and tea compression molding process |
| CN114794257B (en) * | 2022-04-02 | 2023-08-29 | 四川省松巴茶业有限公司 | Tea compression molding equipment and tea compression molding process |
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Application publication date: 20200508 |