CN220597722U - Floss cleaning device of carding machine - Google Patents
Floss cleaning device of carding machine Download PDFInfo
- Publication number
- CN220597722U CN220597722U CN202322181154.2U CN202322181154U CN220597722U CN 220597722 U CN220597722 U CN 220597722U CN 202322181154 U CN202322181154 U CN 202322181154U CN 220597722 U CN220597722 U CN 220597722U
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- CN
- China
- Prior art keywords
- shell
- cotton
- cup jointed
- carding machine
- licker
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- 238000009960 carding Methods 0.000 title claims abstract description 34
- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 241000628997 Flos Species 0.000 title description 2
- 229920000742 Cotton Polymers 0.000 claims abstract description 94
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 230000006835 compression Effects 0.000 claims abstract description 13
- 238000007906 compression Methods 0.000 claims abstract description 13
- 238000007790 scraping Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 15
- 210000004209 hair Anatomy 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 239000012535 impurity Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model relates to the technical field of carding machine velvet cleaning, and discloses a velvet cleaning device of a carding machine, which comprises a shell, wherein a first compression roller is movably sleeved at the middle part of one side of the inside of the shell, a second compression roller is movably sleeved at the middle part of one side of the inside of the shell, a first licker-in is movably sleeved at the bottom of one side of the inside of the shell, a second licker-in is movably sleeved at the bottom of one side of the inside of the shell, a third licker-in is sleeved at the bottom of one side of the inside of the shell, a cylinder is movably sleeved at the bottom of the middle part of the inside of the shell, and air suction and dust removal devices are movably connected to two sides of the cylinder; according to the cotton velvet cleaning device, the cotton velvet attached to the rolling pressing plate is scraped through the scraping plate, the scraped cotton velvet moves upwards along the inclined plane of the baffle along with the increase of the volume of the scraped cotton velvet, the scraped cotton velvet is sucked out of the carding machine through the suction fan, the cotton velvet cleaning is more convenient and quick, the cotton velvet is continuously cleaned, and the improvement of the working efficiency is facilitated.
Description
Technical Field
The utility model relates to the technical field of carding machine cleaning, in particular to a cleaning device of a carding machine.
Background
The cotton roll sent by the previous working procedure or the oil cotton layer supplied by the cotton box is opened, carding and impurity removing by the carding machine, so that all the curled and blocky cotton rings are basically straightened into single fiber shapes, broken seeds, impurities and short piles left by the cleaning working procedure are removed in the process, cotton slivers with certain specification are integrated and stored in a cotton cylinder for the drawing working procedure, and the quality and the utilization rate of fibers are improved, so that the follow-up textile processing is facilitated.
The wool cleaning device of the prior carding machine has some problems in practical use, and is specifically as follows:
firstly, the carding machine is to repeatedly extrude the cotton roll into a thinner cotton layer in the process of processing the cotton roll, as the surface of the rolling pressing plate is uneven, more cotton velvet can be attached to the rolling pressing plate in the process of extruding the cotton roll by the rolling pressing plate, the velvet cleaning device of the traditional carding machine can only clean loose cotton velvet, and the cotton velvet which is compacted needs to be shut down for cleaning, so that the production efficiency is reduced.
Secondly, the cotton velvet can not be reused after the cotton velvet is cleaned by the velvet cleaning device of the existing carding machine, so that the resource waste is caused.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, the present utility model provides a cleaning device for carding machine, which solves the above-mentioned problems in the prior art.
The utility model provides the following technical scheme: the utility model provides a carding machine's fine hair cleaning device, includes the shell, the middle part activity of shell inside one side has cup jointed first compression roller, the middle part activity of shell inside one side has cup jointed the second compression roller, the bottom activity of shell inside one side has cup jointed first licker-in, the bottom activity of shell inside one side has cup jointed the third licker-in, the bottom activity at the inside middle part of shell has cup jointed the cylinder, the equal swing joint in both sides of cylinder has dust collector induced drafts, the middle part activity of shell inside has cup jointed the third compression roller, the outside activity of third compression roller has cup jointed the rolling platen, the equal swing joint in both sides at rolling platen top has the fourth compression roller, the outlet opening has been seted up at the middle part at shell top, the inside top fixedly connected with scraper blade of shell, the inside top fixedly connected with baffle of shell, the inside bottom activity of the other side has cup jointed the doffer, the middle part of shell opposite side has fixedly cup jointed the cylinder, the middle part of shell middle part has the cotton discharge pipe, the middle part has the top of roll-in the box has the connecting pipe fixedly connected with the connecting pipe, the middle part has the connecting pipe fixedly connected with the middle part of the top of the cotton-box.
Further, the bottom of scraper blade is laminated with the top of roll clamp plate, the baffle inclines 10 to the direction of scraper blade and the bottom of baffle does not contact with roll clamp plate.
Further, the width of the velvet outlet is in the range between the baffle and the scraping plate, and one side of the velvet outlet and the other side of the baffle are located on the same plane.
Further, the transfer box covers the velvet outlet completely, and the suction fan sucks in from the transfer box and discharges the velvet to the connecting pipe.
Further, a sealing ring is arranged between the storage box and the cover plate.
Further, the device is arranged at the fifth press roll, cotton cloth with the same width as doffer is gathered together and passes through the cotton inlet, and the cotton inlet is communicated with the cotton outlet and is internally in a smooth curved surface.
Further, the first licker-in is a needle roller, the second licker-in is a rough serration roller, and the third licker-in is a fine serration roller.
The utility model has the technical effects and advantages that:
1. according to the cotton velvet cleaning device, the cotton velvet attached to the rolling pressing plate is scraped through the scraping plate, the scraped cotton velvet moves upwards along the inclined plane of the baffle along with the increase of the volume of the scraped cotton velvet, the scraped cotton velvet is sucked out of the carding machine through the suction fan, the cotton velvet cleaning is more convenient and quick, the cotton velvet is continuously cleaned, and the improvement of the working efficiency is facilitated.
2. According to the cotton velvet storage box, the cotton velvet sucked by the suction fan is conveyed into the storage box through the connecting pipe, and is put into the carding machine again for production after the cotton velvet in the storage box is contained more, so that the cotton velvet is fully utilized, and the production cost is reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic view of the overall rear structure of the present utility model.
Fig. 3 is a schematic view of an upward moving structure of a cover plate according to the present utility model.
Fig. 4 is a schematic diagram of the overall internal structure of the present utility model.
Fig. 5 is a schematic view of the structure of the nap outlet of the present utility model.
The reference numerals are: 1. a housing; 101. a cylinder; 102. doffer; 103. a third licker-in; 104. a second licker-in; 105. a first licker-in; 106. a first press roller; 107. a second press roller; 108. an induced draft dust removing device; 109. a scraper; 110. a baffle; 111. a velvet outlet; 112. a third press roller; 113. a rolling pressing plate; 114. a fourth press roller; 115. a fifth press roller; 2. a transfer box; 3. a suction fan; 4. a connecting pipe; 5. a discharge pipe; 501. a cotton outlet; 502. a cotton inlet; 6. a storage case; 601. and a cover plate.
Detailed Description
The following description of the embodiments of the present utility model will be made in detail and with reference to the drawings, but the configurations of the structures described in the following embodiments are merely examples, and the carding machine of the present utility model is not limited to the configurations described in the following embodiments, and all other embodiments obtained by a person skilled in the art without making any creative effort are within the scope of the present utility model.
Referring to fig. 1-5, the utility model provides a carding machine's fine hair removing device, which comprises a housing 1, the middle part of one side of the inside of the housing 1 is movably sleeved with a first press roller 106, the middle part of one side of the inside of the housing 1 is movably sleeved with a second press roller 107, the bottom of one side of the inside of the housing 1 is movably sleeved with a first licker-in 105, the bottom of one side of the inside of the housing 1 is movably sleeved with a second licker-in 104, the bottom of one side of the inside of the housing 1 is movably sleeved with a cylinder 101, both sides of the cylinder 101 are movably connected with an induced draft dust removing device 108, the middle part of the inside of the housing 1 is movably sleeved with a third press roller 112, the outside of the third press roller 112 is movably sleeved with a rolling press plate 113, both sides of the top of the rolling press plate 113 are movably connected with a fourth press roller 114, the middle part of the top of the housing 1 is provided with a fine hair outlet 111, the top of the inside of the housing 1 is fixedly connected with a scraper 109, the top inside the shell 1 is fixedly connected with a baffle 110, the bottom of the other side inside the shell 1 is movably sleeved with a doffer 102, the bottom of the other side inside the shell 1 is movably sleeved with a fifth press roller 115, the middle of the other side of the shell 1 is fixedly sleeved with a discharge pipe 5, the middle of one side of the discharge pipe 5 is provided with a cotton inlet 502, the middle of the other side of the discharge pipe 5 is provided with a cotton outlet 501, the middle of the top of the shell 1 is fixedly connected with a transfer box 2, the middle of the other side of the transfer box 2 is fixedly connected with a suction fan 3, the back of the suction fan 3 is fixedly connected with a connecting pipe 4, the bottom of the connecting pipe 4 is fixedly connected with a storage box 6, the bottom of the connecting pipe 4 is movably sleeved with a cover plate 601, the carding machine opens and carding and removes impurities from a cotton roll sent in the previous procedure or an oil cotton layer supplied by the cotton box, so that all curled and blocky cotton rings become basically straight single fibers, and in the process, broken seeds, impurities and short velvet left by the cleaning procedure are removed, cotton strips with certain specification are integrated and stored in a cotton barrel for the drawing procedure, so that the quality and the utilization rate of the fiber are improved, and the subsequent textile processing is facilitated.
The fixed connection between the shell 1 and the transfer box 2 means that the connection state of the two structures is not limited, namely threaded connection, welding and integral formation are all possible, and the embodiment is determined according to the implemented environment, so that the embodiment does not have excessive limitation, the cotton roll consisting of fiber bundles sent by the cotton cleaning process is subjected to fine opening carding by the carding machine on the premise of not damaging the fibers, the fiber bundles are separated into single fiber states, impurities in the cotton roll are removed, non-spinnable fibers, the fiber bundles which are not opened by the carding and the fibers adhered to the impurities are separated, the capability of recovering spinnable fibers is provided in the impurity removal process, the fibers are uniformly mixed in the opening and carding processes, are arranged into relatively uniform cotton meshes, and are collected into quantitative cotton strips, and the manufactured cotton strips are regularly played back in the cotton strip for subsequent processes.
In a preferred embodiment, the bottom of the scraper 109 is attached to the top of the rolling platen 113, the baffle 110 is inclined by 10 ° toward the scraper 109 without the bottom of the baffle 110 contacting the rolling platen 113, and after the scraper 109 scrapes down lint attached to the rolling platen 113, the scraped lint gradually accumulates as the rolling platen 113 rotates, and overflows from the lint outlet 111 along the inclined surface of the baffle 110.
In a preferred embodiment, the width of the lint outlet 111 is between the range of the baffle 110 and the scraper 109, so that the smaller width of the lint outlet 111 prevents the lint from overflowing, and one side of the lint outlet 111 is located on the same plane as the other side of the baffle 110, so that no lint remains on one side of the baffle 110 when the lint overflows into the lint outlet 111.
In a preferred embodiment, the transfer box 2 covers the lint outlet 111 entirely, the suction fan 3 sucks in from the transfer box 2 and discharges the lint to the connection pipe 4, the transfer box 2 limits the scraped lint to a certain extent, and the lint in the transfer box 2 is transferred to the storage box 6 through the suction fan 3.
In a preferred embodiment, a sealing ring is provided between the storage box 6 and the cover plate 601, so that the storage box 6 and the cover plate 601 are tightly connected, and lint conveyed into the storage box 6 through the connecting pipe 4 is not scattered outside the storage box 6.
In a preferred embodiment, the fifth press roller 115 is provided with a device for gathering cotton cloth with the same width as the doffer 102 and passing through the cotton inlet 502, the cotton inlet 502 is communicated with the cotton outlet 501, the inside of the cotton inlet is in a smooth curved surface, and the cotton inlet 502 is extruded into a thinner cotton plate to be gathered together and then output to the outside of the carding machine, so that cotton slivers are formed for subsequent production.
In a preferred embodiment, the first licker-in 105 is a needle roller, the second licker-in 104 is a rough-in roller, the third licker-in 103 is a fine-in roller, and the cotton rolls continuously pass through the first licker-in 105, the second licker-in 104 and the third licker-in 103 to be combed out, so that the cotton rolls are loosened, and impurities attached to the cotton rolls are dropped, thereby completing impurity removal.
The working principle of the utility model is as follows: firstly, a cotton roll passes through a space between a first press roll 106 and a second press roll 107, the first press roll 106 and the second press roll 107 clamp the cotton roll, then the cotton roll passes through the lower part of a first licker-in 105, passes through the lower part of a third licker-in 103 after being wound above a second licker-in 104, passes through the upper part of a cylinder 101, presses the cotton roll by a rolling press plate 113 and the cylinder 101, passes through the lower part of a doffer 102 after being wound around the cylinder 101 for two circles, gathers one end together after passing through the upper part of a fifth press roll 115, penetrates into the cotton roll from a cotton inlet 502 and passes out of a cotton outlet 501, and is integrated for production;
when the rolling press plate 113 and the cylinder 101 extrude the cotton rolls, more cotton wool is attached to the rolling press plate 113, when the rolling press plate 113 rotates to one side of the scraping plate 109, the scraping plate 109 scrapes down cotton wool attached to the rolling press plate 113, the scraping plate 109 is fixed in position along with the rotation of the rolling press plate 113, the cotton wool which rotates to pass through the rolling press plate 113 at the scraping plate 109 is continuously scraped down, along with the continuous increase of the scraped cotton wool of the scraping plate 109, the cotton wool is extruded and compacted, a baffle 110 is arranged on one side of the scraping plate 109 to block the cotton wool, the cotton wool is piled up along the inclined plane of the baffle 110 to the cotton wool outlet 111 after being piled up on one side of the scraping plate 109, when the cotton wool is piled up in the transfer box 2, the cotton wool in the transfer box 2 is sucked in by the suction fan 3 and is conveyed into the storage box 6 through the connecting pipe 4, meanwhile, the cotton wool is connected with the cover plate 601, the cotton wool is not scattered outside the storage box 6 after being conveyed into the storage box 6, and the cotton wool is piled up in the cotton carding machine again for production.
Claims (7)
1. The utility model provides a carding machine's clear fine hair device, includes shell (1), its characterized in that: the middle part activity of inside one side of shell (1) has cup jointed first compression roller (106), the middle part activity of inside one side of shell (1) has cup jointed second compression roller (107), the bottom activity of inside one side of shell (1) has cup jointed first licker-in (105), the bottom activity of inside one side of shell (1) has cup jointed second licker-in (104), the bottom of inside one side of shell (1) has cup jointed third licker-in (103), the bottom activity at the inside middle part of shell (1) has cup jointed cylinder (101), the both sides of cylinder (101) all swing joint has dust collector (108) induced drafts, the middle part activity of inside of shell (1) has cup jointed third compression roller (112), the outside activity of third compression roller (112) has cup jointed rolling clamp plate (113), the equal swing joint in both sides at rolling clamp plate (113) top has fourth compression roller (114), the middle part at the top of shell (1) has seted up out velvet mouth (111), the top fixedly connected with scraper blade (109) at the inside one side of shell (1), the inside opposite side activity has cup jointed cylinder (110) in the inside of shell (1), the inside opposite side has cup jointed fifth compression roller (115), the cotton inlet (502) has been seted up at the middle part of shell (1) opposite side to fixed discharge pipe (5) that has cup jointed, cotton outlet (501) has been seted up at the middle part of discharge pipe (5) opposite side to the middle part, middle part fixedly connected with transfer case (2) at shell (1) top, the middle part fixedly connected with suction fan (3) of transfer case (2) opposite side, the back fixedly connected with connecting pipe (4) of suction fan (3), the bottom fixedly connected with of connecting pipe (4) deposits case (6), apron (601) has been cup jointed in the bottom activity of connecting pipe (4).
2. The carding machine cleaning device according to claim 1, wherein: the bottom of the scraping plate (109) is attached to the top of the rolling pressing plate (113), the baffle plate (110) is inclined by 10 degrees towards the direction of the scraping plate (109), and the bottom of the baffle plate (110) is not contacted with the rolling pressing plate (113).
3. The carding machine cleaning device according to claim 1, wherein: the width of the velvet outlet (111) is between the range of the baffle (110) and the range of the scraping plate (109), and one side of the velvet outlet (111) and the other side of the baffle (110) are located on the same plane.
4. A carding machine cleaning device according to claim 3, characterized in that: the transfer box (2) covers all the velvet outlet (111), and the suction fan (3) sucks in the transfer box (2) and discharges the velvet to the connecting pipe (4).
5. The carding machine cleaning device according to claim 1, wherein: a sealing ring is arranged between the storage box (6) and the cover plate (601).
6. The carding machine cleaning device according to claim 1, wherein: the fifth press roller (115) is provided with a device for gathering cotton cloth with the same width as doffer (102) and passing through a cotton inlet (502), and the cotton inlet (502) is communicated with a cotton outlet (501) and has a smooth curved surface.
7. The carding machine cleaning device according to claim 1, wherein: the first licker-in (105) is a needle roller, the second licker-in (104) is a rough serration roller, and the third licker-in (103) is a fine serration roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322181154.2U CN220597722U (en) | 2023-08-14 | 2023-08-14 | Floss cleaning device of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322181154.2U CN220597722U (en) | 2023-08-14 | 2023-08-14 | Floss cleaning device of carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220597722U true CN220597722U (en) | 2024-03-15 |
Family
ID=90180344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322181154.2U Active CN220597722U (en) | 2023-08-14 | 2023-08-14 | Floss cleaning device of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220597722U (en) |
-
2023
- 2023-08-14 CN CN202322181154.2U patent/CN220597722U/en active Active
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| GR01 | Patent grant |