CN221071759U - Continuous high-efficiency carding machine applied to polyester cotton yarn production - Google Patents

Abstract

The scheme belongs to the technical field of cotton yarn carding, and particularly relates to a continuous efficient carding machine applied to polyester cotton yarn production. The cotton carding machine comprises a carding machine body and a cotton storage box, wherein cotton rolls to be carded are stored in the cotton storage box, and enter a feed inlet of the carding machine body through the discharge hole; be equipped with cotton roller and cotton roller that gives in the feed inlet of carding machine organism, the needle roller is installed to one side of cotton roller that gives, the thick fluted roller is installed to one side of needle roller, the thin fluted roller is installed to one side of thick fluted roller, the cylinder is installed to one side of thin fluted roller, doffer is installed to one side of cylinder, drive mechanism is installed to the upside of cylinder, still includes edulcoration device, the edulcoration device includes hair-dryer, venturi and pipeline. This scheme is through setting up edulcoration device, can carry broken seed, impurity and short velvet on the cotton yarn of washing to clear away, avoids broken seed, impurity and short velvet to remain on washing cotton yarn, influences the quality of washing cotton yarn.

Description

Continuous high-efficiency carding machine applied to polyester cotton yarn production

Technical Field

The scheme belongs to the technical field of cotton yarn carding, and particularly relates to a continuous efficient carding machine applied to polyester cotton yarn production.

Background

The carding machine is used for processing cotton fiber and chemical fiber, and belongs to textile machinery. According to the spinning process flow, cotton carding is an important process, the former process of the cotton carding machine is a cotton opening and picking combination machine, and the latter process is a drawing frame or a ribbon lap machine. The working principle of the carding machine is that the cotton (fiber) roll sent by the previous working procedure or the oiled cotton (chemical fiber) layer supplied by the cotton box is opened, carding and impurity removal, so that all the curled and blocky cotton rings are basically straightened into single fiber shape, in the process, the broken seeds, impurities and short velvet left by the blowing working procedure are removed, cotton strips with certain specification are integrated and stored in a cotton cylinder for the drawing working procedure.

The patent with the publication number of CN212640697U discloses a carding machine, which comprises a frame and a material guide pipe vertically and fixedly connected to the frame, wherein the material guide pipe is communicated with the inside of the frame, a heat conducting plate is fixedly connected to the inner wall of the material guide pipe, and an electric heating wire is arranged between the heat conducting plate and the inner wall of the material guide pipe. The heat conducting plate is penetrated with a plurality of air holes, the heat conducting plate is penetrated with a plurality of through holes, the inner wall of the material conducting pipe is fixedly connected with a fan, the heat conducting plate is provided with connecting columns for connecting the heat conducting plate and the material conducting pipe, and the connecting columns are distributed with a plurality of connecting columns along the edge of the heat conducting plate at intervals.

The scheme has the effect of conveniently adjusting the moisture regain of the cotton rolls. However, the polyester cotton yarn has a large amount of dense broken seeds, impurities and short piles around the whole body after production, and if the cotton yarn is directly wound, the quality of the polyester cotton yarn can be affected.

Disclosure of utility model

The continuous high-efficiency carding machine is convenient to remove impurities on the surface of the polyester cotton yarn and applied to the production of the polyester cotton yarn.

In order to achieve the aim, the scheme provides the continuous efficient carding machine applied to the production of polyester cotton yarn, which comprises a carding machine body and a cotton storage box, wherein cotton rolls to be carded are stored in the cotton storage box, the carding machine body is provided with a feed inlet and a sliver outlet,

A discharge hole is formed in the bottom of the cotton storage box; the cotton rolls to be carded enter the feed inlet of the carding machine body through the discharge port; a cotton guide roller and a cotton feeding roller are arranged in a feed inlet of the carding machine body, a needle roller is arranged on one side of the cotton feeding roller, a coarse tooth roller is arranged on one side of the needle roller, a fine tooth roller is arranged on one side of the coarse tooth roller, a cylinder is arranged on one side of the fine tooth roller, a doffer is arranged on one side of the cylinder, a transmission mechanism is arranged on the upper side of the cylinder,

Still include edulcoration device, edulcoration device includes hair-dryer, venturi and pipeline, the pipeline includes first pipeline and second pipeline, the air-out face intercommunication of first pipeline and hair-dryer, venturi is located in the middle of first pipeline and the second pipeline, venturi both ends respectively with first pipeline and second pipeline intercommunication, be equipped with first injection port on the venturi, first injection port intercommunication has first injection pipe, the port of first injection pipe and the clearance phase-match between cotton feeding roller and the needle roller.

The principle of the scheme is as follows: the cotton roll to be combed in the cotton storage box enters the feed inlet of the cotton carding machine body through the discharge port, runs to the cotton feeding roller under the conduction of the cotton guiding roller, is then pulled to the needle roller, the needle roller is used for combing cotton materials, then the combed cotton materials enter the coarse tooth roller, the coarse tooth roller is used for combing the cotton materials again, the fine tooth roller is used for combing the cotton materials more finely, then the cylinder is used for pulling and transferring the cotton materials, and is transmitted to the doffer, the doffer and the cylinder are used for agglomerating cotton strips after combing and discharging the cotton strips from the sliver outlet, so that the cotton yarn is combed, the air blower is started to introduce air into the channel, then the air blower enters the venturi tube, the air blower is used for sucking broken seeds, impurities and short staple carried on the cotton yarn by the injection port of the venturi tube under the action force of air flow, the air blower is adjusted, so that the first injection tube can only suck the impurities and can not suck the mutually adhered cotton yarns, and the quality of the cotton yarn is improved.

The beneficial effect of this scheme:

(1) According to the technical scheme, the needle roller, the coarse tooth roller and the fine tooth roller are arranged, so that polyester cotton yarns can be conveniently and continuously and efficiently combed, cotton slivers with certain specifications are integrated, and the cotton slivers are used in the drawing process.

(2) This scheme is through setting up edulcoration device, can carry broken seed, impurity and short staple on washing the cotton yarn and clear away, avoid broken seed, impurity and short staple to remain on washing the cotton yarn, influence the quality of washing the cotton yarn, and, can avoid broken seed, impurity and short staple to remain on the needle roller, influence the normal use of needle roller, also avoided artifical periodic inspection and clearance, improved the clearance function, need not shut down and dismantled the clearance, improved carding efficiency, in addition, the port of first ejector tube and for the clearance phase-match between cotton roller and the needle roller. Because can carry broken seed, impurity and short staple on the cotton yarn of washing on the cotton feeding roller and the needle roller and all suck away, impurity clearance efficiency is high.

Further, the venturi is also provided with a second injection port, the second injection port is communicated with a second injection pipe, and the port of the second injection pipe is matched with the gap between the coarse tooth roller and the fine tooth roller. The second ejector tube can suck seeds broken, impurities and short velvet carried on polyester cotton yarns on the coarse tooth roller and the fine tooth roller, and the impurity removal efficiency is better.

Further, the second pipeline is L-shaped, and the port of the second pipeline faces the ground. Avoiding the influence of the impurity to the environment by blowing the impurity into the air.

Further, be equipped with the filter screen on the second pipeline, the filter screen is used for intercepting impurity. The filter screen can avoid impurity to fly away from the second pipeline, influences the environment.

Further, the second pipeline is internally rotated and is provided with a rotating shaft, the rotating shaft is provided with a fan blade, the fan blade is positioned in the second pipeline, the filter screen is obliquely arranged, and the fan blade is used for scraping impurities falling onto the filter screen. When the blower blows air towards the first pipeline, the air force drives the fan blades to rotate, and impurities on the filter screen are hung down, so that the filter screen is prevented from being blocked by the impurities, and impurity removal failure is caused.

Further, the blade is provided with a scraping plate. The scraper blade can scrape the impurity on the filter screen cleaner.

Further, be equipped with the slag notch on the second pipeline, the intercommunication has the recovery frame on the slag notch, the recovery frame is located the lower extreme of flabellum and filter screen. The impurity scraped off by the scraping plate is accumulated in the recovery frame, so that the collection box is convenient to process, the workload of manually processing the impurity is reduced, and the cost is reduced.

Further, the slag hole is provided with internal threads, and the recycling frame is provided with external threads matched with the internal threads. When the recovery frame is full, the recovery frame is convenient to take down and then continue to collect, and the recovery frame is very convenient.

Further, a plurality of tiny needles are arranged on the surface of the needle roller to comb cotton materials; the surface of the coarse tooth roller is provided with coarse teeth for carding, cotton materials are carded again, and the surface of the fine tooth roller is provided with fine teeth for carding, so that the cotton materials are carded more finely.

Further, a supporting rod is fixed on the inner side wall of the cotton storage box and used for placing cotton rolls to be combed, and the cotton rolls are sleeved on the supporting rod and can rotate relative to the supporting rod.

Further, the cotton sliver collecting device is used for collecting cotton slivers discharged from the sliver outlet of the carding machine body.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present utility model.

Fig. 2 is a schematic view showing the internal structure of a hopper and a carding machine body according to an embodiment of the present utility model.

Fig. 3 is an enlarged view of the structure at a in fig. 2 according to an embodiment of the present utility model.

Detailed Description

The following is a further detailed description of the embodiments:

The labels in the drawings of this specification include: 1. a carding machine body; 2. a cotton storage box; 3. a cotton roll; 4. a feed inlet; 5. a strip outlet; 6. a cotton guide roller; 7. a cotton feeding roller; 8. a needle roller; 9. a rough tooth roller; 10. a fine toothed roller; 11. a cylinder; 12. doffer; 13. a transmission mechanism; 14. a blower; 15. a venturi tube; 16. a first pipe; 17. a second pipe; 18. a first ejector tube; 19. a second ejector tube; 20. a filter screen; 21. a rotating shaft; 22. a fan blade; 23. a scraper; 24. a recovery frame; 25. a support rod; 26. a cotton sliver; 27. and a receiving device.

An example is substantially as shown in figure 1:

The utility model provides a be applied to and wash high-efficient carding machine of cotton yarn production, includes carding machine body 1 and storage box 2, stores the cotton roll 3 that has to divide the comb in the storage box 2, is equipped with feed inlet 4 and play strip mouth 5 on the carding machine body 1, is fixed with bracing piece 25 on the inside wall of storage box 2, and bracing piece 25 is used for placing the cotton roll 3 that has to divide the comb, and cotton roll 3 cover is established on bracing piece 25 and can rotate relative bracing piece 25. And a receiving device 27, wherein the receiving device 27 is used for collecting cotton slivers 26 discharged from the sliver outlet 5 of the carding machine body.

A discharge hole is arranged at the bottom of the cotton storage box 2; the cotton rolls 3 to be carded enter a feed inlet 4 of the carding machine body 1 through a discharge hole; a cotton guide roller 6 and a cotton feeding roller 7 are arranged in a feed inlet 4 of the carding machine body, a needle roller 8 is arranged on one side of the cotton feeding roller 7, and a plurality of tiny needles are arranged on the surface of the needle roller 8 to comb cotton materials; the surface of the coarse tooth roller 9 is provided with coarse teeth for carding, cotton materials are carded again, and the surface of the fine tooth roller 10 is provided with fine teeth for carding, so that the cotton materials are carded more finely.

A coarse tooth roller 9 is arranged on one side of the needle roller 8, a fine tooth roller 10 is arranged on one side of the coarse tooth roller 9, a cylinder 11 is arranged on one side of the fine tooth roller 10, a doffer 12 is arranged on one side of the cylinder 11, a transmission mechanism 13 is arranged on the upper side of the cylinder 11,

Fig. 2-3 show:

Still include edulcoration device, edulcoration device includes hair-dryer 14, venturi 15 and pipeline, the pipeline includes first pipeline 16 and second pipeline 17, the air-out face intercommunication of first pipeline 16 and hair-dryer 14, venturi 15 is located in the middle of first pipeline 16 and the second pipeline 17, venturi 15 both ends communicate with first pipeline 16 and second pipeline 17 respectively, be equipped with first injection mouth on the venturi 15, first injection mouth intercommunication has first injection pipe 18, the port of first injection pipe 18 matches with the clearance between cotton feeding roller 7 and the needle roller 8. The venturi tube 15 is also provided with a second injection port, the second injection port is communicated with a second injection tube 19, and the port of the second injection tube 19 is matched with the gap between the coarse tooth roller 9 and the fine tooth roller 10. The second injection pipe 19 can suck the broken seeds, impurities and short piles carried on the polyester cotton yarns on the coarse tooth roller 9 and the fine tooth roller 10,

The second pipe 17 has an L-shape, and the port of the second pipe 17 is directed to the ground. Avoiding the influence of the impurity to the environment by blowing the impurity into the air. The second pipeline 17 is provided with a filter screen 20, and the filter screen 20 is used for intercepting impurities. The filter screen 20 can prevent impurities from flying out of the second pipeline 17, thereby affecting the environment. The second pipeline 17 is rotationally provided with a rotating shaft 21, the rotating shaft 21 is provided with a fan blade 22, the fan blade 22 is positioned in the second pipeline 17, the filter screen 20 is obliquely arranged, and the fan blade 22 is used for scraping impurities falling on the filter screen 20. When the blower 14 blows air towards the first pipe 16, the air force drives the fan blades 22 to rotate, so that impurities on the filter screen 20 are hung down, and the filter screen 20 is prevented from being blocked by the impurities, so that impurity removal failure is caused. Blade 22 is provided with scraper 23. The scraper 23 can scrape the impurities on the filter screen 20 more cleanly.

The second pipeline 17 is provided with a slag outlet, the slag outlet is communicated with a recovery frame 24, and the recovery frame 24 is positioned at the lower ends of the fan blades 22 and the filter screen 20. The impurity scraped off by the scraper 23 is accumulated in the recovery frame 24, so that the collection box is convenient to process, the workload of manually processing the impurity is reduced, and the cost is reduced. The slag outlet is provided with internal threads, and the recovery frame 24 is provided with external threads matched with the internal threads. When the recovery frame 24 is full, the recovery frame 24 is convenient to take down and then to continue to collect, which is very convenient.

The specific operation is as follows:

The cotton rolls 3 to be combed in the cotton storage box 2 enter the feed inlet 4 of the cotton carding machine body 1 through the discharge port, run to the cotton feeding roller 7 under the conduction of the cotton guiding roller 6, and then are pulled to the surface of the needle roller 8, and a plurality of tiny needles are arranged on the surface of the needle roller 8 to combe cotton materials; the surface of the coarse tooth roller 9 is provided with coarse teeth for carding, cotton is combed again, the surface of the fine tooth roller 10 is provided with fine teeth for carding, cotton is combed more finely, then the cylinder 11 carries out traction and transfer on the cotton, carding is carried out, and the cotton is transferred to the doffer 12, the doffer 12 and the cylinder 11 carry out aggregation on cotton sliver 26 after carding and discharge from the sliver outlet 5, so that carding of cotton yarn is finished, in the process of carding the cotton yarn, the blower 14 which starts the blower 14 to conduct wind is conducted in a pipeline, then the cotton is led into the venturi tube 15, under the action force of airflow, the ejection opening of the venturi tube 15 sucks broken seeds, impurities and short staple carried on the cotton yarn, the first ejection tube 18 only can suck impurities and can not suck cotton yarn adhered to each other through the wind force of the adjustment blower 14, the quality of the cotton yarn is improved, the second ejection tube 19 can carry broken seeds, impurities and short staple on the cotton yarn on the coarse tooth roller 9 and the fine tooth roller 10, and the cleaning efficiency is better. When the blower 14 blows air towards the first pipeline 16, the wind force drives the fan blades 22 to rotate, and then the impurity on the filter screen 20 is hung down by the scraper 23 at the upper end of the fan blades 22, so that the filter screen 20 is prevented from being blocked by the impurity, and impurity removal failure is caused. The impurity scraped off by the scraper 23 is accumulated in the recovery frame 24, so that the collection box is convenient to process, the workload of manually processing the impurity is reduced, and the cost is reduced. When the recovery frame 24 is full, the recovery frame 24 is convenient to be taken down and then collected continuously, the emptied recovery frame 24 is arranged on the second pipeline 17, and the collecting device 27 is used for collecting cotton slivers 26 discharged from the sliver outlet 5 of the carding machine body.

The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these should also be considered as the scope of the present utility model, which does not affect the effect of the implementation of the present utility model and the utility of the patent. The protection scope of the present utility model is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (10)

1. The continuous efficient carding machine applied to cotton yarn production comprises a carding machine body (1) and a cotton storage box (2), wherein cotton rolls (3) to be carded are stored in the cotton storage box (2), a feed inlet (4) and a strip outlet (5) are formed in the carding machine body (1), and a discharge outlet is formed in the bottom of the cotton storage box (2); the method is characterized in that:

The cotton rolls (3) to be carded enter a feed inlet (4) of the carding machine body (1) through the discharge port; a cotton guide roller (6) and a cotton feeding roller (7) are arranged in a feed inlet (4) of the carding machine body (1), a needle roller (8) is arranged on one side of the cotton feeding roller (7), a coarse tooth roller (9) is arranged on one side of the needle roller (8), a fine tooth roller (10) is arranged on one side of the coarse tooth roller (9), a cylinder (11) is arranged on one side of the fine tooth roller (10), a doffer (12) is arranged on one side of the cylinder (11), a transmission mechanism (13) is arranged on the upper side of the cylinder (11),

Still include edulcoration device, edulcoration device includes hair-dryer (14), venturi (15) and pipeline, the pipeline includes first pipeline (16) and second pipeline (17), the air-out face intercommunication of first pipeline (16) and hair-dryer (14), venturi (15) are located in the middle of first pipeline (16) and second pipeline (17), venturi (15) both ends respectively with first pipeline (16) and second pipeline (17) intercommunication, be equipped with first injection port on venturi (15), first injection port intercommunication has first injection pipe (18), the port of first injection pipe (18) matches with the clearance phase-match between cotton feeding roller (7) and needle roller (8).

2. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 1, characterized in that: the venturi (15) is further provided with a second injection port, a second injection pipe (19) is communicated with the second injection port, and the port of the second injection pipe (19) is matched with a gap between the coarse tooth roller (9) and the fine tooth roller (10).

3. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 1, characterized in that: the second pipeline (17) is L-shaped, and the port of the second pipeline (17) faces the ground.

4. A continuous high efficiency carding machine for the production of polyester cotton yarn according to claim 3, characterized in that: a filter screen (20) is arranged on the second pipeline (17), and the filter screen (20) is used for intercepting impurities.

5. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 4, characterized in that: the second pipeline (17) is rotationally provided with a rotating shaft (21), the rotating shaft (21) is provided with fan blades (22), the fan blades (22) are positioned in the second pipeline (17), the filter screen (20) is obliquely arranged, and the fan blades (22) are used for scraping impurities falling on the filter screen (20).

6. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 5, characterized in that: the blade (22) is provided with a scraping plate (23).

7. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 5, characterized in that: the second pipeline (17) is provided with a slag outlet, the slag outlet is communicated with a recovery frame (24), and the recovery frame (24) is positioned at the lower ends of the fan blades (22) and the filter screen (20).

8. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 7, characterized in that: the slag outlet is provided with internal threads, and the recycling frame (24) is provided with external threads matched with the internal threads.

9. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 1, characterized in that: a plurality of tiny needles are arranged on the surface of the needle roller (8) to comb cotton materials; the surface of the coarse tooth roller (9) is provided with coarse teeth for carding, cotton materials are carded again, and the surface of the fine tooth roller (10) is provided with fine teeth for carding, so that the cotton materials are carded more finely.

10. The continuous high-efficiency carding machine for polyester cotton yarn production according to claim 1, characterized in that: the cotton storage box is characterized in that a supporting rod (25) is fixed on the inner side wall of the cotton storage box (2), the supporting rod (25) is used for placing a cotton roll (3) to be combed, and the cotton roll (3) is sleeved on the supporting rod (25) and can rotate relative to the supporting rod (25).