CN211079435U

CN211079435U - Automatic carding machine

Info

Publication number: CN211079435U
Application number: CN201920780088.1U
Authority: CN
Inventors: 李孝同
Original assignee: Xuzhou Third Textile Co ltd
Current assignee: Xuzhou Third Textile Co ltd
Priority date: 2019-05-28
Filing date: 2019-05-28
Publication date: 2020-07-24
Anticipated expiration: 2029-05-28

Abstract

The utility model discloses an automatic carding machine, including organism, comb and parallel cotton fibers prior to spinning mechanism and slivering mechanism, its characterized in that: the machine body comprises a feed inlet, a discharge port, a dust absorption channel, a cotton carding mechanism, ventilating grids, an observation window and a cotton conveying assembly line, wherein the feed inlet is arranged on one side of the machine body, the cotton carding mechanism is arranged inside the machine body, the ventilating grids are arranged on two sides of the machine body, the cotton carding mechanism comprises a licker-in, a cylinder, a cleaning roller, a cover plate, a comb wheel and a shaft fixing rod, the licker-in is arranged on one side of the cylinder, the cleaning roller is arranged on the other side of the cylinder, the cover plate is arranged on the cylinder, the comb wheel is arranged on the cover plate, the shaft fixing rod is arranged in the cylinder, and the sliver forming mechanism comprises a cotton cylinder, a sliver forming device and a base. Compared with the prior art, the utility model the advantage lie in: high efficiency, convenience, simple structure and convenient maintenance.

Description

Automatic carding machine

Technical Field

The utility model relates to a cotton spinning machine field specifically indicates an automatic carding machine.

Background

The carding machine is used as an important loop in the spinning process and is positioned after the opening and picking combination machine process and before the drawing frame process. The working principle of the carding machine is that cotton fibers sent from the opening and picking combination machine are subjected to opening, carding and impurity removal, curled blocky cotton rings are processed into a straightened single fiber shape, and the straightened single fiber shape is processed into strips by a strip forming mechanism and then flows into the subsequent process. In the process, the carding machine needs to remove impurities such as broken seeds, impurities, short fibers and the like, then slivers with certain specifications are integrated and stored in a cotton cylinder.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is that present carding machine clears away the inefficiency of impurity on the cotton fiber and hardly clears away totally, and there is great difficult problem in the inside each mechanical design of board, the last great difficult problem that exists of later maintenance.

In order to solve the technical problem, the utility model provides a technical scheme does: the utility model provides an automatic carding machine, includes organism, carding machine structure and slivering mechanism, its characterized in that: the cotton carding machine is characterized in that the machine body comprises a feed inlet, a discharge port, a dust absorption channel, a cotton carding mechanism, ventilating grids, an observation window and a cotton conveying assembly line, the feed inlet is arranged on one side of the machine body, the discharge port is arranged on the other side of the machine body, the dust absorption channel is arranged above the machine body, the cotton carding mechanism is arranged inside the machine body, the ventilating grids are arranged on two sides of the machine body, the observation window is arranged on the front portion of the machine body, and the cotton conveying assembly line is arranged inside the machine body. Carding mechanism include licker-in, cylinder, cleaning roller, apron, comb wheel and axle dead lever, the licker-in install cylinder one side, cleaning roller install the opposite side of cylinder, the apron install the cylinder on, the apron on install the comb wheel, the cylinder in install the axle dead lever. The slivering mechanism comprises a cotton cylinder, a slivering device and a base, the slivering device is connected with the cotton conveying assembly line and the base, and the cotton cylinder is arranged on the base.

Compared with the prior art, the utility model the advantage lie in: each mechanism position and structural design of the inside board are succinct and high-efficient, install observation window on the organism, and the user can observe the inside behavior of board at any time, compares in current carding machine, and this carding machine removes the impurity ability more outstanding, and board internally mounted has filter screen and dust absorption passageway, has reduced the pollution to operational environment such as impurity, makes things convenient for the later maintenance.

As an improvement, the dust absorption channel is connected with a factory waste pipeline, and a high-power fan is adopted.

As an improvement, the air grid is provided with a filter screen.

As an improvement, the observation window is provided with toughened glass.

As an improvement, the cover plate and the comb are fixed by steel nuts.

As an improvement, the shaft fixing rod is arranged in each of the licker-in roller, the cylinder and the cleaning roller.

As an improvement, a motor, a chassis and a transmission device are arranged in the base.

Drawings

Fig. 1 is a schematic view of the front appearance structure of an automatic carding machine.

Fig. 2 is a schematic side appearance structure of an automatic carding machine.

Fig. 3 is a schematic structural view of a carding mechanism of an automatic carding machine.

As shown in the figure: 1. the cotton carding machine comprises a machine body, 2 parts of a feeding hole, 3 parts of a discharging hole, 4 parts of a dust absorption channel, 5 parts of a cotton carding mechanism, 6 parts of a ventilation grid, 7 parts of an observation window, 8 parts of a cotton cylinder, 9 parts of a cotton conveying assembly line, 10 parts of a sliver forming device, 11 parts of a base, 12 parts of a licker-in, 13 parts of a cylinder, 14 parts of a cleaning roller, 15 parts of a cover plate, 16 parts of a carding wheel, 17 parts of a shaft fixing rod.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The utility model discloses when concrete implementation, an automatic carding machine, construct 5 and slivering mechanism, its characterized in that including organism 1, comb and parallel cotton fibers prior to spinning: the cotton carding machine is characterized in that the machine body 1 comprises a feed inlet 2, a discharge outlet 3, a dust collection channel 4, a cotton carding mechanism 5, an air grid 6, an observation window 7 and a cotton conveying pipeline 9, the feed inlet is arranged on one side of the machine body 1, the discharge outlet 3 is arranged on the other side of the machine body 1, the dust collection channel 4 is arranged above the machine body 1, the cotton carding mechanism 5 is arranged inside the machine body 1, the air grid 6 is arranged on two sides of the machine body 1, the observation window 7 is arranged on the front portion of the machine body 1, and the cotton conveying pipeline 9 is arranged inside the machine body 1. Carding mechanism 5 include licker-in 12, cylinder 13, cleaning roller 14, apron 15, comb 16 and axle dead lever 17, licker-in 12 install cylinder 13 one side, cleaning roller 14 install the other side of cylinder 13, apron 15 install cylinder 13 on, apron 15 on install comb 16, cylinder 13 in install axle dead lever 17. The slivering mechanism comprises a cotton cylinder 8, a slivering device 10 and a base 11, the slivering device 10 is connected with the cotton conveying assembly line 9 and the base 11, and the base 11 is provided with the cotton cylinder 8. The dust absorption channel 4 is connected with a factory waste pipeline and adopts a high-power fan. The ventilating grid 6 is provided with a filter screen. The observation window 7 is provided with toughened glass. The cover plate 15 and the comb 16 are fixed by steel nuts. The shaft fixing rod 17 is arranged in each of the licker-in roller 12, the cylinder 13 and the cleaning roller 14. The base 11 is internally provided with a motor, a chassis and a transmission device.

The utility model discloses a theory of operation: the cotton fibers conveyed by the previous process are conveyed to a feed inlet of the carding machine through a cotton conveying assembly line, and are conveyed to a carding mechanism through the feed inlet for carding treatment. The cotton fiber is firstly carded by a licker-in roller, the licker-in roller is a hollow roller, the surface of the licker-in roller is covered with sawtooth strips, the rotating speed is very high, and a dust removing knife and an arc-shaped drain bottom are arranged below the licker-in roller and used for supporting the cotton fiber and removing impurities such as short fiber, broken seeds and the like. Then the cotton fiber is carded in the second pass by the cylinder, the cylinder is the cylinder with the largest diameter in the three main carding components (licker-in, cylinder and cleaning roller), the surface is covered with card clothing, the cotton fiber is separated and carded by the cover plate and the comb wheel on the cylinder, finally the cotton fiber is carded in the third pass by the cleaning roller, the size of the comb wheel on the cleaning roller is further smaller than that of the comb wheel on the cleaning roller, and the purpose of fine carding of the cotton fiber is achieved. And conveying the carded cotton fibers to a sliver forming device through a cotton conveying assembly line to be subjected to sliver forming treatment.

The slivering device mainly comprises a cotton stripping roller, a can coiler, a bell mouth and the like. The fiber layer on the surface of the cotton fiber is stripped by a stripping roller and is led out through a transfer roller to form a cotton net. And crushing roller cotton to remove residual fine impurity defects in the cotton web. The coiler is used for orderly coiling the cotton sliver on the cotton sliver can. The web can now be fed to the subsequent drawing process.

The dust absorption pipeline is arranged on the carding machine and connected with a waste pipeline of a factory, and impurities in the carding process are sucked out under the action of the high-power fan, so that the impurities are prevented from being deposited on key parts of the machine and interfering the operation of the machine.

This carding machine both sides are equipped with the grid of ventilating, and the grid is inside to be equipped with the filter screen, can also prevent impurity or cotton fibre departure pollution operational environment when giving the board heat dissipation, and the region of flourishing waste material impurity is installed to the filter screen below, makes things convenient for personnel to the maintenance and the maintenance of board.

The observation window of this carding machine installs jumbo size toughened glass, makes things convenient for the workman to observe inside behavior when the board moves, and toughened glass's design can prevent impurity departure such as comb and parallel cotton fibers, broken seed in-process.

This carding machine's a cotton section of thick bamboo bottom is equipped with the base, installs motor, chassis and transmission etc. in the base, but the cotton fiber autogiration winding after the slivering finishes on a cotton section of thick bamboo, has saved the step that traditional manual put into a cotton section of thick bamboo, real convenient efficient comb and parallel cotton fibers effect that reaches.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature, and in the description of the invention, "plurality" means two or more unless a limitation is explicitly stated.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may include, for example, fixed connections, detachable connections, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

Although embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the principles and spirit of the present invention.

Claims

1. The utility model provides an automatic carding machine, includes organism (1), carding machine structure (5) and slivering mechanism, its characterized in that: the machine body (1) comprises a feeding hole (2), a discharging hole (3), a dust collection channel (4), a cotton carding mechanism (5), an air grid (6), an observation window (7) and a cotton conveying assembly line (9), wherein the feeding hole is formed in one side of the machine body (1), the discharging hole (3) is formed in the other side of the machine body (1), the dust collection channel (4) is formed in the upper portion of the machine body (1), the cotton carding mechanism (5) is formed in the inner portion of the machine body (1), the air grid (6) is arranged on two sides of the machine body (1), the observation window (7) is formed in the front portion of the machine body (1), the cotton conveying assembly line (9) is arranged in the inner portion of the machine body (1), and the cotton carding mechanism (5) comprises a licker-in roller (12), a cylinder (13), a cleaning roller (14), Apron (15), comb wheel (16) and axle dead lever (17), licker-in (12) install cylinder (13) one side, cleaning roller (14) install the opposite side of cylinder (13), apron (15) install cylinder (13) on, apron (15) on install comb wheel (16), cylinder (13) in install axle dead lever (17), the stripping mechanism include cotton section of thick bamboo (8), stripping device (10) and base (11), stripping device (10) connect fortune cotton assembly line (9) with base (11), base (11) on install cotton section of thick bamboo (8).

2. An automatic carding machine according to claim 1, characterised in that: the dust absorption channel (4) is connected with a factory waste pipeline, and a fan is adopted to absorb dust of the flying cotton.

3. An automatic carding machine according to claim 1, characterised in that: the ventilation grid (6) is provided with a filter screen.

4. An automatic carding machine according to claim 1, characterised in that: the observation window (7) is provided with toughened glass.

5. An automatic carding machine according to claim 1, characterised in that: the cover plate (15) and the comb wheel (16) are fixed by steel nuts.

6. An automatic carding machine according to claim 1, characterised in that: the shaft fixing rod (17) is arranged in each of the licker-in roller (12), the cylinder (13) and the cleaning roller (14).

7. An automatic carding machine according to claim 1, characterised in that: the base (11) is internally provided with a motor, a chassis and a transmission device.