CN213037905U - Flying treatment mechanism of carding machine - Google Patents
Flying treatment mechanism of carding machine Download PDFInfo
- Publication number
- CN213037905U CN213037905U CN202021688864.4U CN202021688864U CN213037905U CN 213037905 U CN213037905 U CN 213037905U CN 202021688864 U CN202021688864 U CN 202021688864U CN 213037905 U CN213037905 U CN 213037905U
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- Prior art keywords
- cylinder
- blowing
- subassembly
- carding machine
- flying
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- Expired - Fee Related
Links
- 230000009187 flying Effects 0.000 title claims abstract description 56
- 238000009960 carding Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 238000007664 blowing Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000009423 ventilation Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 235000009161 Espostoa lanata Nutrition 0.000 abstract description 8
- 240000001624 Espostoa lanata Species 0.000 abstract description 8
- 210000001520 comb Anatomy 0.000 abstract description 2
- 229920000742 Cotton Polymers 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 239000002956 ash Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a carding machine flying flower processing mechanism, including the subassembly of blowing and the subassembly that induced drafts, the subassembly setting of blowing between cylinder and doffer, the subassembly of blowing be provided with and cover the axial wind direction of cylinder and towards the mouth of blowing on cylinder surface, the subassembly that induced drafts include the air exhauster and with the setting of air exhauster intercommunication between cylinder and doffer and lean on the aspiration channel at cylinder axial both ends. Carding machine flying flower processing mechanism blow the flying flower to the cylinder make it take by the cylinder, improve material utilization, effectively reduce the production of flying flower, utilize the subassembly that induced drafts simultaneously and take out the unnecessary flying flower and suck away, effectively avoid flying flower to become the cotton ball, the homogeneity of guarantee wire side improves and combs processingquality.
Description
Technical Field
The utility model relates to a carding machine technical field especially relates to a carding machine flyings processing mechanism.
Background
The carding machine is used for opening, carding and removing impurities from cotton (fiber) rolls delivered from the previous process or oil cotton (chemical fiber) layers supplied by a cotton box, so that all curled blocky cotton rings are in a single fiber shape which is basically straightened, broken seeds, impurities and short fibers left in the cotton cleaning process are removed in the process, and then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process.
The fiber is carded into a thin uniform net shape by a carding machine, and then tiny flying flowers are generated in the process of accumulating a certain thick net layer between a cylinder and a doffer, the flying flowers can be agglomerated into cotton balls, the net surface is uneven, and the carding quality is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve and the technical task who provides are improved prior art, provide a carding machine flyings processing mechanism, solve the carding machine among the prior art and appear the flyings easily and then influence the wire side homogeneity in combing the course of working, comb the relatively poor problem of quality.
For solving the above technical problem, the technical scheme of the utility model is that:
the utility model provides a carding machine flying flower processing mechanism, is including the subassembly of blowing and the subassembly that induced drafts, the subassembly setting of blowing between cylinder and doffer, the subassembly of blowing be provided with and cover the axial wind direction of cylinder and towards the mouth of blowing on cylinder surface, the subassembly that induced drafts include the air exhauster and with the setting of air exhauster intercommunication between cylinder and doffer and lean on the aspiration channel at cylinder axial both ends. Carding machine flyings processing agency utilize the subassembly of blowing to blow to the cylinder with the flyings of the production of combing the in-process, thereby make the flyings can effectually be taken away by pivoted cylinder, it leads to the wire side inhomogeneous to avoid the flyings to form the cotton ball, nevertheless the subassembly of blowing can not all eliminate whole flyings, still can remaining partly flyings, these flyings also can form the cotton ball and also can lead to the wire side inhomogeneous after accumulating, consequently, utilize the subassembly of induced drafting to suck and take away unnecessary flyings from the axial both ends of cylinder, thereby effectively avoid the flyings to form the cotton ball, guarantee the homogeneity of wire side, improve and comb production quality.
Further, the subassembly of blowing include the blast air source and along the axial blowing pipe of being connected with the blast air source of cylinder, set up a plurality of holes along cylinder axial interval on the pipe wall of blowing pipe in order to constitute the mouth of blowing, simple structure, compactness, it is convenient, with low costs to implement, along the whole axial of the blowing pipe that cylinder axial was arranged can be convenient cover the cylinder, the hole of having seted up along cylinder axial interval can be convenient blow whole cylinder epaxial fly towards the cylinder, effectively reduce the fly to become the cotton ball, ensure the even of wire side.
Furthermore, the air suction pipe is a pipeline along the axial direction of the cylinder, so that redundant flying flowers are sucked away from two axial ends of the cylinder along the axial direction of the cylinder, and flying flower agglomeration is effectively avoided.
Furthermore, the exhaust fan is communicated with the air suction pipe through a ventilation pipe, a filter screen layer is arranged on the ventilation pipe, the sucked flying is intercepted by the filter screen layer, the flying intercepted on the filter screen layer can be recycled, and the production loss is reduced.
Further, the ventilation pipe lateral wall set up the opening, the plug of filter screen layer in the opening, can be convenient with filter screen layer extraction department from the ventilation pipe, be convenient for retrieve the flying flower that blocks off on the filter screen layer, the air current unobstructed nature of the subassembly that induced drafts is ensured, the subassembly that induced drafts is avoided blocking up, it can produce sufficient negative pressure suction and inhale away the flying flower to ensure aspiration channel department.
Furthermore, a material taking port is formed in the position, close to the filter screen layer, of the side wall of the ventilation pipe, a cleaning brush moving to the material taking port along the filter screen layer is arranged in the ventilation pipe, flying accumulated on the filter screen layer is cleaned to the material taking port by the cleaning brush, then the accumulated flying is taken out from the material taking port, the filter screen layer is cleaned regularly, smoothness of the filter screen layer is guaranteed, and accordingly smoothness of air flow of the air suction assembly is guaranteed.
Furthermore, the exhaust fan is connected with the air suction pipe through the cyclone separator, and the gas-solid separation is realized by using the cyclone separator, so that the flying flower is separated from the air flow, and the flying flower is discharged from an ash discharge port of the cyclone separator and is recycled.
Compared with the prior art, the utility model discloses the advantage lies in:
carding machine flying flower processing mechanism blow the flying flower to the cylinder make it take by the cylinder, improve material utilization, effectively reduce the production of flying flower, utilize the subassembly that induced drafts simultaneously and take out the unnecessary flying flower and suck away, effectively avoid flying flower to become the cotton ball, the homogeneity of guarantee wire side improves and combs processingquality.
Drawings
FIG. 1 is a schematic view of a carding machine fly processing mechanism;
FIG. 2 is a schematic view of a card fly processing mechanism in the cross-sectional direction of the cylinder;
FIG. 3 is a schematic structural diagram of a first embodiment of an air suction assembly for recovering fly ash;
FIG. 4 is a schematic structural diagram of a second embodiment of the air suction assembly for recovering fly ash;
fig. 5 is a schematic structural diagram of a third embodiment of the air suction assembly for recovering the fly ash.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model discloses a carding machine flyings processing mechanism, simple structure can effectively eliminate the flyings, improves the homogeneity of wire side to recycle after absorbing unnecessary flyings, reduce the production loss.
As shown in fig. 1 and fig. 2, a flying processing mechanism of a carding machine mainly comprises a blowing assembly and a suction assembly, wherein the blowing assembly comprises a blowing source 11 and a blowing pipe 12 connected with the blowing source 11, the blowing pipe 12 is arranged between a cylinder a and a doffer b and along the axial direction of the cylinder a, the blowing pipe 12 covers the whole axial direction of the cylinder a, a plurality of holes are formed in the pipe wall of the blowing pipe 12 along the axial direction of the cylinder a at intervals to form a blowing port 13, and the air outlet direction of the blowing port 13 faces the surface of the cylinder a, so that flying cotton generated in the carding process is effectively blown to the rotating cylinder a to be carried away by the rotating cylinder a, accumulation of the flying cotton is reduced, and the phenomenon that the flying cotton is agglomerated into cotton balls to cause uneven net surface is reduced;
the subassembly of induced drafting include air exhauster 21 and aspiration channel 22 with air exhauster 21 intercommunication, aspiration channel 22 sets up between cylinder a and doffer b and lean on cylinder a axial both ends, aspiration channel 22 is along cylinder a axial pipeline, takes away unnecessary flyings along cylinder a axial under the effect of air exhauster, effectively avoids flyings to form cotton cluster and influences the wire side quality.
If the sucked flying flowers are directly discarded, production resources can be seriously wasted, and the production cost is overhigh, so that the sucked flying flowers are recycled, and the production loss can be reduced.
As shown in fig. 3, the exhaust fan 21 is communicated with the air suction pipe 22 through the ventilation pipe 3, the ventilation pipe 3 is provided with a filter screen layer 31, the sucked fly is intercepted by the filter screen layer 31, the fly is continuously accumulated on the filter screen layer 31, and the fly can be recovered from the filter screen layer 31 after being accumulated to a certain degree;
in order to conveniently recover the flyings, as shown in fig. 3, the side wall of the ventilation pipe 3 is provided with a through hole, the filter screen layer 31 is inserted into and pulled out of the through hole, the structure is simple, and the flyings can be recovered by pulling out the filter screen layer 31 along the through hole; as shown in fig. 4, a material taking port 32 may be provided on the side wall of the ventilation pipe 3 near the filter screen layer 31, a cleaning brush 33 that moves along the filter screen layer 31 to the material taking port 32 is provided in the ventilation pipe 3, the cleaning brush 33 may be driven by a telescopic mechanism, a rail mechanism, or the like to move along the filter screen layer 31, the cleaning brush brushes the flying waste accumulated on the filter screen layer 31 to a position near the material taking port 32, and the flying waste can be conveniently taken out from the material taking port 32 to be recovered and reused.
As shown in fig. 5, the exhaust fan 21 is connected to the exhaust duct 22 through the cyclone separator 4, the exhaust duct 22 is connected to the air inlet of the cyclone separator 4, the exhaust fan 21 is connected to the exhaust hole of the cyclone separator 4, the flyings are removed from the air flow by the cyclone separation method, and the flyings are discharged from the ash discharge hole of the cyclone separator 4 for recycling.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the spirit and scope of the invention, and such modifications and enhancements are intended to be within the scope of the invention.
Claims (7)
1. The utility model provides a carding machine flying flower processing mechanism, its characterized in that, is including the subassembly of blowing and induced drafting, the subassembly of blowing set up between cylinder (a) and doffer (b), the subassembly of blowing be provided with and cover axial wind direction orientation in cylinder (a) surperficial mouth of blowing (13), the subassembly of induced drafting include air exhauster (21) and with air exhauster (21) the setting of intercommunication between cylinder (a) and doffer (b) and lean on aspiration channel (22) at cylinder (a) axial both ends.
2. A carding machine flyer treatment unit according to claim 1, characterised in that the blowing assembly comprises a blowing source (11) and a blowing pipe (12) connected to the blowing source (11) in the axial direction of the cylinder (a), the blowing pipe (12) having a wall provided with a plurality of holes at intervals in the axial direction of the cylinder (a) to form blowing openings (13).
3. A carding machine fly processing mechanism according to claim 1, characterised in that the suction duct (22) is a duct running axially along the cylinder (a).
4. A carding machine fly processing mechanism according to any of claims 1 to 3, characterised in that the suction fan (21) is in communication with the suction duct (22) via a ventilation duct (3), the ventilation duct (3) being provided with a filtering screen layer (31).
5. A carding machine fly treatment device according to claim 4, characterised in that the side walls of the ventilation duct (3) are provided with through openings, through which the filter screen layer (31) is inserted and removed.
6. A carding machine flyer treatment mechanism according to claim 4, characterised in that a material take-off opening (32) is provided in the side wall of the ventilation duct (3) near the filter screen (31), and a cleaning brush (33) is provided in the ventilation duct (3) and moves along the filter screen (31) towards the material take-off opening (32).
7. A carding machine fly disposal mechanism according to any of claims 1 to 3, wherein the suction fan (21) is connected to the suction duct (22) by means of a cyclone (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021688864.4U CN213037905U (en) | 2020-08-13 | 2020-08-13 | Flying treatment mechanism of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021688864.4U CN213037905U (en) | 2020-08-13 | 2020-08-13 | Flying treatment mechanism of carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213037905U true CN213037905U (en) | 2021-04-23 |
Family
ID=75531180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021688864.4U Expired - Fee Related CN213037905U (en) | 2020-08-13 | 2020-08-13 | Flying treatment mechanism of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213037905U (en) |
-
2020
- 2020-08-13 CN CN202021688864.4U patent/CN213037905U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210423 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |