CN220484713U - Automatic tray filler of battery - Google Patents

Abstract

The utility model provides an automatic battery tray loading machine which comprises a frame, an empty tray feeding mechanism, a battery tray loading mechanism, a full tray lifting mechanism and a full tray discharging mechanism. An empty disc storage area, an empty disc feeding channel, a disc loading area, a full disc lifting channel and a full disc feeding area are formed in the frame, the empty disc feeding channel horizontally penetrates through the bottom of the empty disc storage area and the disc loading area, and the full disc feeding area is positioned below the empty disc storage area and the disc loading area; the empty disc feeding mechanism is arranged in the empty disc storage area; the battery tray loading mechanism is movably arranged above the tray loading area; the full disc lifting mechanism is arranged in the full disc lifting channel; the full tray delivery mechanism is arranged in the full tray delivery area. The empty trays are fed into the tray loading area one by one along the empty tray feeding channel through the empty tray feeding mechanism, the battery tray loading mechanism loads the batteries into the empty trays in batches, the empty trays are fully filled with the batteries, the full tray lifting mechanism drops the trays filled with the batteries to the full tray feeding area, and the full tray feeding mechanism feeds out the trays filled with the batteries.

Description

Automatic tray filler of battery

Technical Field

The utility model belongs to the technical field of battery manufacturing equipment, and particularly relates to an automatic battery tray filler.

Background

In the whole production process of the battery, the battery is required to be put into a tray for batch transfer, such as baking process, liquid injection standing process, formation process and sorting process. The tray is provided with a plurality of rows of pits with consistent row spacing and a plurality of rows of pits with consistent row spacing, each pit can accommodate one battery 10, and the side wall of the tray 20 is provided with an inserting groove for carrying and extending in by hands and manipulators, as shown in fig. 1.

For this reason, it is necessary to develop an automatic battery tray loader.

Disclosure of Invention

The utility model aims to provide an automatic battery tray filler, which is used for realizing automatic tray filling of batch batteries.

The utility model is realized in that an automatic battery tray filler comprises:

the machine frame comprises an upper layer and a lower layer, an empty disc storage area, an empty disc feeding channel, a disc loading area, a full disc lifting channel and a full disc feeding area are formed in the machine frame, the empty disc storage area and the disc loading area are both arranged on the upper layer of the machine frame, the empty disc feeding channel horizontally penetrates through the bottom of the empty disc storage area and the disc loading area, the full disc feeding area is arranged on the lower layer of the machine frame and is positioned below the empty disc storage area and the disc loading area, and two ends of the full disc lifting channel in the vertical direction are respectively communicated with the disc loading area and the full disc feeding area;

the empty tray feeding mechanism is arranged in the empty tray storage area and is used for feeding empty trays into the tray loading area one by one along the empty tray feeding channel;

the battery tray loading mechanism is movably arranged at the top of the tray loading area and is used for loading batteries into an empty tray in the tray loading area;

the full tray lifting mechanism is arranged in the full tray lifting channel and is used for bearing the empty tray sent by the empty tray sending mechanism and dropping the tray filled with the battery to the full tray sending area;

and the full tray sending-out mechanism is arranged in the full tray sending-out area and is used for bearing and sending out the tray dropped by the full tray lifting mechanism.

Preferably, the empty tray feeding mechanism comprises an empty tray feeding and loading assembly, an empty tray guardrail, an empty tray jacking assembly and an empty tray feeding assembly; the empty tray feeding and loading assembly is arranged at the bottom of the empty tray storage area and is used for bearing a plurality of empty trays and dropping the empty tray at the bottommost layer; the empty tray guardrail is arranged at the inner periphery of the empty tray storage area and above the empty tray feeding and loading assembly and is used for protecting and feeding a plurality of stacked empty trays from the side surfaces of the empty trays; the empty tray jacking assembly comprises at least two empty tray jacking units, wherein each two empty tray jacking units are symmetrically arranged outside two opposite side surfaces of the empty tray guardrail respectively and are used for protecting and jacking empty trays above the bottommost empty tray from the side surfaces of the empty tray; the empty tray feeding assembly is arranged below the empty tray jacking assembly and used for supporting the empty tray which falls down by the empty tray feeding and loading assembly and feeding the empty tray to the full tray lifting mechanism.

Preferably, the battery tray loading mechanism comprises a battery tray loading installation frame, a tray loading horizontal translation linear module, a tray loading horizontal translation sliding frame, a tray loading vertical translation linear module, a tray loading vertical translation sliding frame, a tray loading lifting linear module, a tray loading lifting sliding frame and a manipulator, wherein the battery tray loading installation frame is fixed in the tray loading area of the frame, the tray loading horizontal translation linear module is horizontally fixed in the battery tray loading installation frame, the tray loading horizontal translation sliding frame is fixed in the output end of the tray loading horizontal translation linear module, the tray loading vertical translation linear module is horizontally fixed under the tray loading horizontal translation sliding frame along the direction vertical to the tray loading horizontal translation linear module, the tray loading vertical translation sliding frame is fixed in the output end of the tray loading vertical translation linear module, the tray loading lifting linear module is vertically fixed in the tray loading vertical translation sliding frame, the tray loading lifting sliding frame is fixed in the output end of the tray loading lifting linear module, and the manipulator is fixed in the tray loading lifting sliding frame.

Preferably, the manipulator comprises a manipulator mounting frame, a manipulator opening and closing driving piece, two manipulator opening and closing sliding groups, two manipulator opening and closing sliding frames and two manipulator clamping jaws, wherein the manipulator mounting frame is fixed under the tray lifting sliding frames, the manipulator opening and closing driving piece is fixed under the middle part of the manipulator mounting frame, sliding rails of the two manipulator opening and closing sliding groups are respectively fixed under two ends of the manipulator mounting frame, the two manipulator opening and closing sliding frames are respectively fixed under two output ends of the manipulator opening and closing driving piece and sliding blocks of the two manipulator opening and closing sliding groups, and the two manipulator clamping jaws are respectively fixed under the two manipulator opening and closing sliding frames; the manipulator opening and closing driving piece can drive the two manipulator opening and closing sliding frames to respectively carry the two manipulator clamping jaws to clamp two opposite side surfaces of the battery for carrying the battery.

Preferably, the full tray lifting mechanism comprises a tray lifting mounting frame, a tray lifting linear module, a tray lifting sliding group, a tray lifting sliding frame, a tray carrying plate, two tray clamping assemblies and at least two tray movable positioning assemblies, wherein the tray movable positioning assemblies comprise tray movable positioning piece driving pieces and tray movable positioning pieces, the tray movable positioning pieces are fixed at the output ends of the tray movable positioning piece driving pieces, the tray lifting mounting frame is vertically fixed in the empty tray feeding channel of the frame, the tray lifting linear module and sliding rails of the tray lifting sliding group are vertically fixed in the tray lifting mounting frame, the tray lifting sliding frame is fixed at the output ends of the tray lifting linear module and on the sliding blocks of the tray lifting sliding group, the tray carrying plate is fixed in the tray lifting sliding frame, the two tray clamping assemblies are respectively fixed in the tray lifting sliding frame, the tray clamping assemblies are respectively fixed at the two sides of the tray carrying plate, and are vertical to the empty tray feeding channel, and the tray movable positioning pieces are vertically fixed at the tray feeding channel, and the tray lifting linear module are arranged at the edge of the tray feeding pool.

Preferably, the tray clamping assembly comprises a tray clamping support, a tray clamping driving member and a tray clamp, wherein the tray clamping support is fixed on the frame, the tray clamping driving member is fixed on the tray clamping support, the tray clamp is fixed on the output end of the tray clamping driving member, and the tray clamping driving member can drive the tray clamp to clamp the tray on the tray carrier plate.

Preferably, the tray feeding mechanism comprises two tray feeding brackets, a tray feeding driving piece, a tray feeding transmission system and two tray feeding belts, the two tray feeding brackets are respectively fixed on two sides of the frame in the tray feeding area, the tray feeding transmission system is connected with the output end of the tray feeding driving piece and is erected on the tray feeding bracket, the two tray feeding belts are respectively erected on two output ends of the tray feeding transmission system and form a tray feeding channel together with the two tray feeding brackets, and the tray feeding mechanism is used for supporting two sides of a tray filled with batteries and feeding the tray filled with the batteries along the tray feeding channel.

The utility model has the beneficial effects that:

according to the automatic battery tray filling machine, a plurality of battery empty trays are stacked up and down in the empty tray storage area, the empty trays are fed into the tray filling area one by one along the empty tray feeding channel through the empty tray feeding mechanism, the battery tray filling mechanism loads the batteries into the empty trays in batches, the empty trays are filled with the batteries, the full tray lifting mechanism drops the trays filled with the batteries to the full tray feeding area, and the full tray feeding mechanism feeds the trays filled with the batteries.

Drawings

Fig. 1 is a schematic view of a tray structure into which a part of a battery is loaded;

FIG. 2 is a schematic view of a battery automatic tray filler;

FIG. 3 is a schematic view of the empty tray feed mechanism incorporating an empty tray;

FIG. 4 is a schematic view of the empty tray feed mechanism without empty trays;

FIG. 5 is a schematic structural view of an empty tray lift unit;

FIG. 6 is a schematic view of the structure of an empty tray feed and load assembly;

FIG. 7 is a schematic diagram of the connection structure of an empty tray feeding assembly and an empty tray feeding loading assembly;

FIG. 8 is a schematic structural view of an empty tray pushing member;

fig. 9 is a schematic structural view of a battery tray-loading mechanism;

FIG. 10 is a schematic diagram of a full tray lifting mechanism carrying a tray;

FIG. 11 is a schematic structural view of a full tray lifting mechanism without a tray;

FIG. 12 is a schematic diagram of the connection of an empty tray feed mechanism to a full tray lift mechanism;

fig. 13 is a schematic structural view of the full tray feeding mechanism.

Reference numerals illustrate:

10. a battery; 20. a tray;

100. a frame; 110. an empty disc storage area; 120. an empty disc feed channel; 130. a dishing area; 140. full tray lifting channel; 150. a full tray delivery area;

200. an empty tray feed mechanism; 210. the empty tray is fed into the loading assembly; 211. an empty tray pallet lifting drive mounting plate; 212. an empty tray pallet elevation drive; 213. lifting guide groups of the empty tray supporting plates; 214. an empty tray pallet; 215. the empty tray is fixed with a positioning piece; 216. the empty tray movable positioning assembly; 2161. an empty tray movable positioning piece driving piece; 2162. an empty tray movable positioning piece; 220. an empty tray guardrail; 230. an empty tray jacking assembly; 2300. an empty tray jacking unit; 231. the empty tray lifts the mounting plate; 232. the empty tray lifts the driving piece; 233. an empty tray jacking travel switch; 234. the empty tray is lifted to guide the group; 235. the empty tray lifts the slide plate; 236. inserting a driving piece into the empty tray; 237. inserting the palm into the empty tray; 240. an empty tray feed assembly; 241. an empty tray conveying part; 2411. an empty tray transfer carriage; 2412. an empty tray transfer drive; 2413. an empty tray transfer drive train; 2414. an empty tray conveyor belt; 242. an empty tray pushing member; 2421. the empty tray advances the mounting seat; 2422. an empty tray advance drive; 2423. the empty tray advances the sliding group; 2424. the empty tray pushes the push plate; 24241. a horizontal push plate; 24242. a vertical push plate; 243. an empty tray feed channel;

300. a battery tray loading mechanism; 310. a battery tray mounting rack; 320. a tray loading transverse translation linear module; 330. transversely translating the sliding frame; 340. a tray longitudinal translation linear module; 350. loading the tray to longitudinally translate the carriage; 360. a tray lifting linear module; 370. a tray lifting carriage; 380. a manipulator; 381. a manipulator mounting rack; 382. the manipulator opens and closes the driving piece; 383. the manipulator opens and closes the sliding group; 384. the mechanical arm opens and closes the sliding frame; 385. a manipulator clamping jaw;

400. a full tray lifting mechanism; 410. the tray lifts the mounting bracket; 420. a tray lifting linear module; 430. the tray lifting sliding group; 440. a tray lifting positioning assembly; 450. lifting the sliding frame of the tray; 460. a tray carrier; 470. a tray clamping assembly; 471. the tray clamps the support; 472. a tray clamping driving member; 473. a tray clamp; 480. a tray movable positioning component; 481. a tray movable positioning member driving member; 482. a tray movable positioning piece;

500. a full tray delivery mechanism; 510. the tray is sent out of the bracket; 520. a tray feeding driving member; 530. the tray is sent out of the transmission system; 540. the tray sends out the belt; 550. the tray sends out the limit guard rail; 560. and (5) filling the disc out of the channel.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc., are based on those shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two parts. The specific meaning of the terms in the present utility model will be understood by those of ordinary skill in the art in specific detail.

Referring to fig. 2-4, an automatic battery tray loader includes a frame 100, an empty tray feeding mechanism 200, a battery tray loading mechanism 300, a full tray lifting mechanism 400, and a full tray discharging mechanism 500. The rack 100 comprises an upper layer and a lower layer, an empty disc storage area 110, an empty disc feeding channel 120, a disc loading area 130, a full disc lifting channel 140 and a full disc discharging area 150 are formed in the rack 100, the empty disc storage area 110 and the disc loading area 130 are arranged on the upper layer of the rack 100, the empty disc feeding channel 120 horizontally penetrates through the bottom of the empty disc storage area 110 and the disc loading area 130, the full disc discharging area 150 is arranged on the lower layer of the rack 100 and is positioned below the empty disc storage area 110 and the disc loading area 130, and two ends of the full disc lifting channel 140 in the vertical direction are respectively communicated with the disc loading area 130 and the full disc discharging area 150; the empty tray feeding mechanism 200 is disposed in the empty tray storage area 110, and is used for feeding the empty trays 20 into the tray loading area 130 one by one along the empty tray feeding channel 120; the battery loading mechanism 300 is movably arranged at the top of the loading area 130 and is used for loading the batteries 10 into the empty tray 20 in the loading area 130; the full tray lifting mechanism 400 is disposed in the full tray lifting channel 140, and is used for carrying the empty tray 20 sent by the empty tray sending mechanism 200 and lowering the tray 20 filled with the battery 10 to the full tray sending area 150; the full tray feeding mechanism 500 is provided in the full tray feeding area 150, and is configured to carry and feed out the tray 20 dropped by the full tray lifting mechanism 400.

Compared with the prior art, the empty tray storage area 110 of the automatic battery tray loader stacks a plurality of empty trays 20 up and down, the empty trays 20 are sent into the tray loading area 130 one by one along the empty tray sending channel 120 by the empty tray sending mechanism 200, the output end of the full tray lifting mechanism 400 is lifted into the tray loading area 130, the empty trays 20 are sent into the output end of the full tray lifting mechanism 400, the battery tray loading mechanism 300 loads the batteries 10 into the empty trays 20 in batches, the empty trays 20 are fully filled with the batteries 10, the full tray lifting mechanism 400 drops the trays 20 fully filled with the batteries 10 to the full tray sending area 150, and the full tray sending mechanism 500 sends out the trays 20 fully filled with the batteries 10.

With further reference to fig. 3-5, the empty tray feed mechanism 200 includes an empty tray feed loading assembly 210, an empty tray rail 220, an empty tray lift assembly 230, and an empty tray feed assembly 240; the empty tray feeding and loading assembly 210 is disposed at the bottom of the empty tray storage area 110, and is used for carrying a plurality of empty trays 20 and dropping the lowest empty tray 20; the empty tray guard 220 is disposed at the inner circumference of the empty tray storage area 110 and above the empty tray feeding and loading assembly 210, for holding a plurality of empty trays 20 stacked to be fed from the side of the empty trays 20; the empty tray lifting assembly 230 comprises at least two empty tray lifting units 2300, wherein each two empty tray lifting units 2300 are symmetrically arranged outside two opposite side surfaces of the empty tray guardrail 220 respectively and are used for inserting and lifting the empty tray 20 above the bottommost empty tray from the side surfaces of the empty tray 20; the empty tray feeding assembly 240 is disposed below the empty tray lifting assembly 230, and is used for supporting and feeding out the empty tray 20 dropped by the empty tray feeding loading assembly 210.

Compared with the prior art, the empty tray feeding and loading assembly 210 of the scheme carries a plurality of stacked empty trays 20 from the bottom, the empty tray guardrail 220 laterally supports the plurality of stacked empty trays 20, and when the empty tray jacking assembly 230 laterally inserts and jacks the empty tray 20 above the bottommost empty tray, the empty tray feeding and loading assembly 210 drives the bottommost empty tray 20 to descend to the empty tray feeding assembly 240, and the empty tray feeding assembly 240 feeds the bottommost empty tray 20 out for battery tray loading. After the bottom empty tray 20 is sent out, the empty tray feeding and loading assembly 210 rises, and the empty tray jacking assembly 230 drives the empty tray 20 above the bottom empty tray to descend to the empty tray feeding and loading assembly 210 to perform feeding operation of the next empty tray 20. The empty tray feeding mechanism can sequentially feed the stacked trays 20 to the tray loading area of the battery from bottom to top, is convenient for tray loading operation of the battery, and can increase the number of the empty trays 20 from top to bottom at any time so as to ensure continuous operation.

In this embodiment, the empty tray feeding and loading assembly 210 includes an empty tray pallet lifting driving piece mounting plate 211, an empty tray pallet lifting driving piece 212, an empty tray pallet lifting guide group 213 and an empty tray pallet 214, guide sleeves of the empty tray pallet lifting driving piece 212 and the empty tray pallet lifting guide group 213 are vertically fixed on the empty tray pallet lifting driving piece mounting plate 211, and the empty tray pallet 214 is fixed on an output end of the empty tray pallet lifting driving piece 212 and a guide post of the empty tray pallet lifting guide group 213. It will be appreciated that the empty tray pallet lifting drive mounting plate 211 is fixed on the frame 100, and the empty tray pallet 214 moves up and down under the drive of the empty tray pallet lifting drive 212 to separate the bottommost empty tray 20 from the empty tray 20 above it, and simultaneously, the bottommost empty tray 20 is carried on the two empty tray conveying drive trains 2412 of the empty tray conveying member 241, so that the separate delivery of the bottommost empty tray 20 is conveniently realized.

Referring further to fig. 6, the empty tray feeding and loading assembly 210 further includes an empty tray fixed positioning member 215 and an empty tray movable positioning member 216, the empty tray movable positioning member 216 includes an empty tray movable positioning member 2162 and an empty tray movable positioning member driving member 2161, both the empty tray fixed positioning member 215 and the empty tray movable positioning member driving member 2161 are vertically fixed to the empty tray pallet lifting driving member mounting plate 2421, the empty tray movable positioning member driving member 2161 is disposed at a discharge end of the empty tray, the empty tray fixed positioning member 215 is disposed at an opposite discharge end of the empty tray 20, the empty tray movable positioning member 2162 is fixed to an output end of the empty tray movable positioning member driving member 2161, both the empty tray fixed positioning member 215 and the empty tray movable positioning member 2162 are disposed around an outer circumference of the empty tray pallet 214, the empty tray movable positioning member 2162 is disposed at a discharge end of the empty tray 20 for positioning the empty tray 20 from the discharge end of the empty tray 20, and the empty tray fixed positioning member 215 is disposed at the opposite discharge end of the empty tray 20 for positioning the empty tray 20. It should be noted that, the empty tray fixing positioning member 215 and the empty tray moving positioning member 2162 respectively fix the empty tray 20 at the opposite discharging end and the discharging end of the empty tray 20, so as to ensure the stacking stability of the empty tray 20.

Referring further to fig. 5, the empty tray lifting unit 2300 includes an empty tray lifting mounting plate 231, an empty tray lifting driving member 232, an empty tray lifting travel switch 233, an empty tray lifting guide group 234, an empty tray lifting slide plate 235, an empty tray insertion driving member 236, and an empty tray insertion palm 237; the empty tray jacking driving piece 232, the empty tray jacking travel switch 233 and the guide posts of the empty tray jacking guide group 234 are vertically fixed on the empty tray jacking mounting plate 231, the empty tray jacking slide plate 235 is fixed on the output end of the empty tray jacking driving piece 232 and the guide sleeve of the empty tray jacking guide group 234, the empty tray inserting and taking driving piece 236 is horizontally fixed on the empty tray jacking slide plate 235, and the empty tray inserting and taking palm 237 is fixed on the output end of the empty tray inserting and taking driving piece 236. The empty tray jacking units 2300 are symmetrically arranged on the outer sides of the empty trays in pairs, when the empty trays 20 need to be jacked, the empty tray inserting palms 237 are inserted into inserting grooves of the empty trays 20 which are adjacently stacked above the bottommost empty trays 20 under the driving of the empty tray inserting driving pieces 236, inserting and fixing of the empty trays 20 which are stacked above the bottommost empty trays 20 is achieved at two ends of the empty trays 20, after the empty tray inserting palms 237 are inserted and fixed, the empty tray jacking driving pieces 232 drive the empty tray inserting palms 237 to ascend, and separation between the bottommost empty trays 20 and other empty trays 20 on the bottommost empty trays is achieved.

Referring further to fig. 6-7, the empty tray feeding assembly 240 includes an empty tray conveying member 241 and an empty tray pushing member 242; the empty tray conveying part 241 is disposed opposite to the empty tray feeding and loading assembly 210, and is used for carrying and conveying the empty tray 20, and is provided with an empty tray feeding channel 243; the empty tray pushing component 242 is fixed in the middle of the empty tray supporting plate lifting driving component mounting plate 211, the pushing movement track of the empty tray pushing component 242 is located on the central axis of the empty tray feeding channel 243, and the empty tray pushing component 242 is used for pushing the empty tray 20 to be discharged at the opposite discharging end of the empty tray 20. The empty tray conveying part 241 and the empty tray pushing part 242 are simultaneously used for applying power to send out the empty tray 20, so that the empty tray 20 can be stably output into a tray loading area of the battery. After the empty tray conveying part 242 conveys the empty tray to the outlet end of the empty tray feeding path, the empty tray pushing part 241 continues pushing the empty tray out of the battery empty tray feeding mechanism 240 along the empty tray feeding path 243.

In this embodiment, the empty tray conveying part 241 includes two empty tray conveying brackets 2411, an empty tray conveying driving member 2412, an empty tray conveying driving system 2413 and two empty tray conveying belts 2414, wherein the two empty tray conveying brackets 2411 are respectively disposed outside opposite sides of the empty tray feeding and loading assembly 210, the empty tray conveying driving member 2412 is fixed on one empty tray conveying bracket 2411, the empty tray conveying driving system 2413 is connected to an output end of the empty tray conveying driving member 2412 and is erected on the two empty tray conveying brackets 2411, the two empty tray conveying belts 2414 are respectively erected on two output ends of the empty tray conveying driving system 2413, and form an empty tray feeding channel 243 together with the two empty tray conveying brackets 2411, and the empty tray conveying part 241 is used for supporting two sides of the empty tray 20 and conveying the empty tray along the empty tray feeding channel 243.

Referring further to fig. 8, the empty tray pushing member 242 includes two empty tray pushing driver supports 2421, an empty tray pushing driver 2422, an empty tray pushing slide set 2423, and an empty tray pushing shoe 2424, the two empty tray pushing driver supports 2421 are fixed to the empty tray pallet lifting driver mounting plate 211 along the empty tray feeding channel 243, the empty tray pushing driver 2422 is fixed to the two empty tray pushing driver supports 2421, the slide rail of the empty tray pushing slide set 2423 is horizontally fixed to the empty tray pallet lifting driver mounting plate 211 along the empty tray feeding channel 243, and the empty tray pushing shoe 2424 is fixed to the output end of the empty tray pushing driver 2422 and the slide blocks of the empty tray pushing slide set 2423; the empty tray pallet lifting driving member 212 can drive the empty tray pallet 214 to drop towards the empty tray pallet lifting driving member mounting plate 211 with the bottommost empty tray 20, and the empty tray pushing leg 2424 can vertically penetrate through the empty tray pallet lifting driving member mounting plate 211 and the empty tray pallet 214 in sequence and push the empty tray 20 to be discharged at the opposite discharging end of the empty tray 20. The empty tray pallet elevation drive 212 can drive the empty tray pallet 214 to drop with the empty tray toward the empty tray pallet elevation drive mounting plate 211 to the empty tray conveyor belt 2414, the empty tray conveying member 241 conveys the empty tray to the outlet end of the empty tray feeding path 243, and the rear empty tray pushing member 242 continues to push the empty tray out of the battery empty tray feeding mechanism 200 along the empty tray feeding path 243.

In this embodiment, the empty tray pusher 2424 includes a horizontal pusher 24241 and a vertical pusher 24242; one end of the horizontal push plate 24241 is horizontally fixed on the output end of the empty tray pushing driving piece 2422 and the sliding block of the empty tray pushing sliding group 2423 and faces the discharging end of the empty tray 20; one end of the vertical push plate 24242 is vertically fixed to the other end of the horizontal push plate 24241; the empty tray pallet lifting driving member 212 can drive the empty tray pallet 214 to drop towards the empty tray pallet lifting driving member mounting plate 211 with the bottommost empty tray 20, and the other end of the vertical push plate 24242 sequentially vertically penetrates through the empty tray pallet lifting driving member mounting plate 211 and the empty tray pallet 214 and contacts with the opposite discharging end of the bottommost empty tray 20.

Referring further to fig. 9, the battery palletizing mechanism 300 includes a battery palletizing mounting frame 310, a palletizing transverse translation linear module 320, a palletizing transverse translation carriage 330, a palletizing longitudinal translation linear module 340, a palletizing longitudinal translation carriage 350, a palletizing lifting linear module 360, a palletizing lifting carriage 370 and a manipulator 380; the battery tray mounting frame 310 is fixed in the tray loading area 130 of the frame 100, the tray loading horizontal translation linear module 320 is horizontally fixed in the battery tray mounting frame 310, the tray loading horizontal translation carriage 330 is fixed at the output end of the tray loading horizontal translation linear module 320, the tray loading vertical translation linear module 340 is horizontally fixed under the tray loading horizontal translation carriage 330 along the direction vertical to the tray loading horizontal translation linear module 320, the tray loading vertical translation carriage 350 is fixed at the output end of the tray loading vertical translation linear module 340, the tray loading lifting linear module 360 is fixed at the tray loading vertical translation carriage 350 along the direction vertical to the tray loading horizontal translation linear module 340, the tray loading lifting carriage 370 is fixed at the output end of the tray loading lifting linear module 360, and the manipulator 380 is fixed under the tray loading lifting carriage 370. The tray-loading transverse translation linear module 320 realizes the movement of the manipulator 380 on the X axis, namely parallel to the feeding direction of the empty tray 20 of the empty tray feeding mechanism 200 or horizontal and vertical to the feeding direction of the empty tray 20 of the empty tray feeding mechanism 200; the tray longitudinal translation linear module 340 realizes the movement of the manipulator 380 on the Y axis, i.e. horizontally perpendicular to the feeding direction of the empty tray 20 of the empty tray feeding mechanism 200 or parallel to the feeding direction of the empty tray 20 of the empty tray feeding mechanism 200; the tray lifting linear module 360 realizes the movement of the manipulator 380 on the Z-axis, that is, parallel to the lifting direction of the full tray lifting mechanism 400, and the three driving components cooperate to realize the free movement of the manipulator 380 in the three-dimensional space, so that each battery tray in the empty trays 20 can be sequentially filled with the batteries 10.

In this embodiment, the manipulator 380 includes a manipulator mounting rack 381, a manipulator opening and closing driving piece 382, two manipulator opening and closing sliding groups 383, two manipulator opening and closing sliding frames 384 and two manipulator clamping jaws 385, the manipulator mounting rack 381 is fixed under the tray lifting sliding frame 370, the manipulator opening and closing driving piece 382 is fixed under the middle part of the manipulator mounting rack 381, the sliding rails of the two manipulator opening and closing sliding groups 383 are respectively fixed under the two ends of the manipulator mounting rack 381, the two manipulator opening and closing sliding frames 384 are respectively fixed under the two output ends of the manipulator opening and closing driving piece 382 and the sliding blocks of the two manipulator opening and closing sliding groups 383, and the two manipulator clamping jaws 385 are respectively fixed under the two manipulator opening and closing sliding frames 384; the robot opening and closing driving member 382 can drive the two robot opening and closing carriages 384 with the two robot gripping members 385 respectively to grip the opposite sides of the battery 10 for carrying the battery.

Referring to fig. 10-12, the full tray lifting mechanism 400 includes a tray lifting mounting frame 410, a tray lifting linear module 420, a tray lifting sliding group 430, a tray lifting positioning assembly 440, a tray lifting carriage 450, a tray carrier plate 460, two tray clamping assemblies 470 and at least two tray movable positioning assemblies 480, wherein the tray movable positioning assembly 480 includes a tray movable positioning member driving member 481 and a tray movable positioning member 482, the tray movable positioning member 482 is fixed at an output end of the tray movable positioning member driving member 481, the tray lifting mounting frame 410 is vertically fixed in an empty tray feeding channel 120 in the frame 100, slide rails of the tray lifting linear module 420, the tray lifting positioning assembly 440 and the tray lifting sliding group 430 are vertically fixed on the tray lifting mounting frame 410, the tray lifting carriage 450 is fixed at an output end of the tray lifting linear module 420 and on a sliding block of the tray lifting sliding group 430, the tray carrier plate 460 is fixed on the tray lifting carriage 450, the two tray clamping assemblies 470 are respectively fixed on the frame 100 at two sides of the vertical tray feeding channel 120 of the tray carrier plate 460, and at least two movable positioning members are respectively fixed on the tray carrier plate 460 around the edge of the tray movable positioning member. The tray lifting linear module 420 can drive the tray lifting carriage 450 to lift up into the tray loading area 13 with the tray carrier 460, the tray carrier 460 is used for carrying the empty tray 20 fed by the empty tray feeding mechanism 200, the tray lifting positioning assembly 440 is used for positioning the tray carrier 460 at the lowest descending position of the tray carrier 460, and the tray positioning assembly 480 is used for positioning the tray 20 after the tray 20 enters so as to ensure the stability of the tray 20 in the process of loading and lifting the battery 10.

In the present embodiment, the tray clamping assembly 470 includes a tray clamping bracket 471, a tray clamping driving member 472 and a tray clamp 473, wherein the tray clamping bracket 471 is fixed on the frame 100, the tray clamping driving member 472 is fixed on the tray clamping bracket 471, the tray clamp 473 is fixed on the output end of the tray clamping driving member 472, and the tray clamping driving member 472 can drive the tray clamp 473 to clamp the tray 20 on the tray carrier 460. The tray clamp 473 is used for positioning the side surface of the tray 20 in the process of loading the battery loading mechanism 300, and is matched with the front-back positioning of the tray 20 by the tray positioning assembly 480, so as to realize the stable positioning of the periphery of the tray 20 and ensure the accuracy of loading the battery 10.

Referring further to fig. 13, the full tray feed mechanism 500 includes two tray feed brackets 510, a tray feed drive 520, a tray feed drive train 530, two tray feed belts 540, and two tray feed limit guards 550; the two tray delivery brackets 510 are respectively fixed in the full tray delivery area 150 of the frame 100, the tray delivery transmission system 530 is connected with the output end of the tray delivery driving member 520 and is erected on the two tray delivery brackets 510, the two tray delivery belts 540 are respectively erected on the two output ends of the tray delivery transmission system 530, the two tray delivery belts 540, the two tray delivery limit guards 550 and the two tray delivery brackets 510 together form a full tray delivery channel 560, and the full tray delivery mechanism 500 is used for supporting two sides of a tray filled with batteries and delivering the tray filled with batteries along the full tray delivery channel 560.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (7)

1. An automatic battery tray filler, comprising:

the machine frame comprises an upper layer and a lower layer, an empty disc storage area, an empty disc feeding channel, a disc loading area, a full disc lifting channel and a full disc feeding area are formed in the machine frame, the empty disc storage area and the disc loading area are both arranged on the upper layer of the machine frame, the empty disc feeding channel horizontally penetrates through the bottom of the empty disc storage area and the disc loading area, the full disc feeding area is arranged on the lower layer of the machine frame and is positioned below the disc loading area and the empty disc storage area, and two ends of the full disc lifting channel in the vertical direction are respectively communicated with the disc loading area and the full disc feeding area;

the empty tray feeding mechanism is arranged in the empty tray storage area and is used for feeding empty trays into the tray loading area one by one along the empty tray feeding channel;

the battery tray loading mechanism is movably arranged at the top of the tray loading area and is used for loading batteries into an empty tray in the tray loading area;

the full tray lifting mechanism is arranged in the full tray lifting channel and is used for bearing the empty tray sent by the empty tray sending mechanism and dropping the tray filled with the battery to the full tray sending area;

and the full tray sending-out mechanism is arranged in the full tray sending-out area and is used for bearing and sending out the tray dropped by the full tray lifting mechanism.

2. The automatic battery palletizer according to claim 1, wherein the empty tray feeding mechanism comprises an empty tray feeding and loading assembly, an empty tray guardrail, an empty tray jacking assembly and an empty tray feeding assembly; the empty tray feeding and loading assembly is arranged at the bottom of the empty tray storage area and is used for bearing a plurality of empty trays and dropping the empty tray at the bottommost layer; the empty tray guardrail is arranged at the inner periphery of the empty tray storage area and above the empty tray feeding and loading assembly and is used for protecting and feeding a plurality of stacked empty trays from the side surfaces of the empty trays; the empty tray jacking assembly comprises at least two empty tray jacking units, wherein each two empty tray jacking units are symmetrically arranged outside two opposite side surfaces of the empty tray guardrail respectively and are used for protecting and jacking empty trays above the bottommost empty tray from the side surfaces of the empty tray; the empty tray feeding assembly is arranged below the empty tray jacking assembly and used for supporting the empty tray which falls down by the empty tray feeding and loading assembly and feeding the empty tray to the full tray lifting mechanism.

3. The automatic battery palletizer according to claim 1, wherein the battery palletizing mechanism comprises a battery palletizing mounting frame, a palletizing transverse translation linear module, a palletizing transverse translation carriage, a palletizing longitudinal translation linear module, a palletizing longitudinal translation carriage, a palletizing lifting linear module, a palletizing lifting carriage and a manipulator, the battery palletizing mounting frame is fixed in the palletizing area of the frame, the palletizing transverse translation linear module is horizontally fixed in the battery palletizing mounting frame, the palletizing transverse translation carriage is fixed in the output end of the palletizing transverse translation linear module, the palletizing longitudinal translation linear module is horizontally fixed under the palletizing transverse translation carriage in a direction perpendicular to the palletizing transverse translation linear module, the palletizing longitudinal translation carriage is fixed in the output end of the palletizing longitudinal translation linear module, the palletizing lifting linear module is vertically fixed in the palletizing longitudinal translation carriage, the palletizing lifting carriage is fixed in the output end of the palletizing lifting linear module, and the manipulator is fixed in the palletizing lifting carriage.

4. The automatic battery tray filler according to claim 3, wherein the manipulator comprises a manipulator mounting frame, a manipulator opening and closing driving piece, two manipulator opening and closing sliding groups, two manipulator opening and closing sliding frames and two manipulator clamping jaws, the manipulator mounting frame is fixed under the tray lifting sliding frames, the manipulator opening and closing driving piece is fixed under the middle part of the manipulator mounting frame, sliding rails of the two manipulator opening and closing sliding groups are respectively fixed under two ends of the manipulator mounting frame, the two manipulator opening and closing sliding frames are respectively fixed under two output ends of the manipulator opening and closing driving piece and sliding blocks of the two manipulator opening and closing sliding groups, and the two manipulator clamping jaws are respectively fixed under the two manipulator opening and closing sliding frames; the manipulator opening and closing driving piece can drive the two manipulator opening and closing sliding frames to respectively carry the two manipulator clamping jaws to clamp two opposite side surfaces of the battery for carrying the battery.

5. The automatic battery tray loader according to claim 1, wherein the full tray lifting mechanism comprises a tray lifting mounting frame, a tray lifting linear module, a tray lifting sliding group, a tray lifting sliding frame, a tray carrier plate, two tray clamping assemblies and at least two tray movable positioning assemblies, wherein the tray movable positioning assemblies comprise tray movable positioning piece driving pieces and tray movable positioning pieces, the tray movable positioning pieces are fixed at the output ends of the tray movable positioning piece driving pieces, the tray lifting mounting frame is vertically fixed in the empty tray feeding channel in the frame, sliding rails of the tray lifting linear module and the tray lifting sliding group are vertically fixed on the tray lifting mounting frame, the tray lifting sliding frame is fixed on the output ends of the tray lifting linear module and on the sliding blocks of the tray lifting sliding group, the tray carrier plate is fixed on the tray lifting sliding frame, the two tray clamping assemblies are respectively fixed on the tray carrier plate vertical to the two sides of the tray feeding channel, the tray movable positioning pieces are fixed on the frame, and the tray movable positioning pieces are at least fixed on the tray carrier plate and surround the tray positioning plates.

6. The automatic battery tray filler of claim 5, wherein the tray clamping assembly comprises a tray clamping bracket, a tray clamping drive and a tray clamp, the tray clamping bracket is fixed to the frame, the tray clamping drive is fixed to the tray clamping bracket, the tray clamp is fixed to an output end of the tray clamping drive, and the tray clamping drive can drive the tray clamp to clamp the tray on the tray carrier.

7. The automatic battery tray loader according to claim 1, wherein the full tray discharging mechanism includes two tray discharging brackets, a tray discharging driving member, and two tray discharging belts, the two tray discharging brackets are respectively fixed to both sides of the full tray discharging area of the frame, the tray discharging driving member is connected to the output end of the tray discharging driving member and is erected on the two tray discharging brackets, the two tray discharging belts are respectively erected on the two output ends of the tray discharging driving member, and form a full tray discharging passage together with the two tray discharging brackets, and the full tray discharging mechanism is used for supporting both sides of a tray filled with a battery and discharging the tray filled with the battery along the full tray discharging passage.