CN220272527U - Pile assembly production line - Google Patents

Pile assembly production line Download PDF

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Publication number
CN220272527U
CN220272527U CN202321247293.4U CN202321247293U CN220272527U CN 220272527 U CN220272527 U CN 220272527U CN 202321247293 U CN202321247293 U CN 202321247293U CN 220272527 U CN220272527 U CN 220272527U
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China
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assembly
frame
translational
line
component
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CN202321247293.4U
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Inventor
王力
马伏军
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Shenzhen Zhongwei Hydrogen Energy Technology Co ltd
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Shenzhen Zhongwei Hydrogen Energy Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model provides a galvanic pile assembly production line, which comprises a loop-shaped conveying line, and a blanking robot, a detection device and a stacking device which are distributed on the loop-shaped conveying line, wherein: the loop-shaped conveying line is used for circularly conveying the conveying frames in a loop manner; the detection device comprises a camera for detecting the position of the transport frame; the stacking device comprises a frame which spans over the first translational component, material tables are respectively arranged on two sides of the frame, a bracket for placing materials is arranged on the material tables, and a material transferring component which corresponds to the bracket and is used for stacking the materials in the transportation frame is arranged on the frame. According to the utility model, the feeding, stacking, detecting and discharging of the electric pile on the loop-shaped transmission line are realized by arranging the loop-shaped transmission line and the discharging robot, the detecting device and the stacking device which are distributed on the loop-shaped transmission line, so that the transplanting cycle is realized, the production efficiency is improved, the floor area of the production line can be reduced by the loop-shaped transmission line, and the equipment cost is reduced.

Description

Pile assembly production line
Technical Field
The utility model relates to the field of automatic equipment, in particular to a galvanic pile assembly production line.
Background
The electric pile is formed by stacking and combining a plurality of single batteries in a serial mode, and the single batteries are formed by stacking materials such as double pole pieces, insulating films, end plates and the like. At present, the galvanic pile industry is still in an early stage of development, and the matching of industrial chains and production equipment is not completed
In the prior art, the galvanic pile is assembled, a production line is generally arranged, the conveyor belt of the production line is long and straight, and a conveying frame is arranged on the conveyor belt and is used for bearing the galvanic pile. During processing, the mechanical arm conveys materials to the conveyor belt to stack, after stacking the materials to the specified number, the conveying frames are conveyed away, after reaching the blanking position, the conveying frames are taken down, after the electric pile is conveyed away, the conveying frames are placed at the beginning of the conveyor belt, and the conveying frames are reused. In this process, the stacking process is not efficient enough and the production speed is slow due to the characteristics of the robot. And, the production line of rectangular shape can occupy the factory building space excessively, and equipment cost is high.
Disclosure of Invention
The utility model aims to provide a galvanic pile assembly production line.
In order to achieve the above purpose, the following technical scheme is adopted:
the utility model provides a pile assembly production line, includes the shape transmission line of returning and distributes in unloading robot, detection device, the stacking device on the shape transmission line of returning, wherein:
the two groups of transplanting assemblies are respectively connected to two ends of the first translational assembly and the second translational assembly, a plurality of stations are formed on the first translational assembly, the stations at least comprise the detection device and the stacking device, the first translational assembly drives a transportation frame to pass through the stations one by one when driven, one transplanting assembly is used for moving the transportation frame from the first translational assembly to the second translational assembly, the second translational assembly is used for conveying the transportation frame to the other transplanting assembly, the other transplanting assembly is used for conveying the transportation frame to the blanking robot, and the transportation frame after blanking is conveyed back to the first translational assembly;
the detection device comprises a camera for detecting the assembled galvanic pile;
the stacking device comprises a frame which spans over the first straight moving assembly, material tables are respectively arranged on two sides of the frame, a bracket for placing materials is arranged on the material tables, and a material moving assembly which corresponds to the bracket and is used for stacking the materials in the conveying frame is arranged on the frame.
Further, the first translation subassembly the second translation subassembly with transplant all be provided with on the subassembly and supply transport frame to slide and all parallel first guide rail, transplant on the subassembly first guide rail sets up on a transfer board, transfer board can be along with first translation subassembly with the second translation subassembly the direction looks vertically of first guide rail, transport frame bottom is provided with the rack, in the first translation subassembly all be provided with a plurality of first motors under the transfer board, the output of first motor be provided with can with the gear of rack meshing, first motor is used for the drive transport frame is along with the corresponding first guide rail of current position removes, be provided with in the second translation subassembly can drive the transport frame is along with the corresponding hold-in range of first guide rail removal, transplant be provided with on the subassembly with the second guide rail of first guide rail the horizontal direction vertically, in the middle of the slider is provided with through the second of slider the bottom of second guide rail is connected in parallel to the drive stroke of second guide rail. The first translation subassembly, the second translation subassembly and two sets of sideslip subassemblies constitute the transmission of returning to shape for the transportation frame can cyclic delivery, in the production process, only need take off the pile on the transportation frame can, and the transportation frame can be in the production line cyclic utilization always, reduces the area and the quantity of processing equipment of production line, and improved production efficiency greatly.
Further, a plurality of the first motors in the first translational component are equidistantly distributed. The corresponding stations are set by controlling the number of the first motors.
Further, a bearing block matched with the synchronous belt is arranged at the bottom of the transport frame. The synchronous belt drives the bearing block and then drives the transportation frame.
Further, the synchronous belt is connected to a second motor below one end of the first guide rail and a synchronous wheel below the other end of the first guide rail, and the synchronous belt is in contact with the bearing block when the transportation frame moves into the second translation assembly.
Further, move the material subassembly including sharp module, by sharp module drive and cross in the diaphragm of frame, set up in on the diaphragm and with the connecting seat that the diaphragm intersects perpendicularly, set up respectively in two lift cylinders at connecting seat both ends, connect respectively in the connecting seat both ends and with two connecting rods that the output shaft of lift cylinder is connected, connect respectively in two be used for adsorbing the material of connecting rod bottom two suction plates, two move the material subassembly below and be provided with the layer board that is used for bearing the material respectively. The material moving assembly can efficiently place the single batteries on the two material tables on the production line below the frame one by one, and the stacking efficiency and the generating speed of the electric pile are greatly improved.
Further, a turntable for driving the brackets to rotate is arranged on the material table, and two brackets are symmetrically arranged on the turntable. Based on the carousel for the suction plate can circulate and get the material, in order to guarantee that production can not break because of the lack of materials.
Further, the supporting plate is arranged on an electric sliding table, and the electric sliding table is provided with moving directions of an X axis, a Y axis and an R axis. The position of the supporting plate can be adjusted electrically, so that the adjusting efficiency is improved.
Further, one end of the transverse plate is connected with the linear module, the other end of the transverse plate is connected with a third guide rail through a sliding block, and the third guide rail is arranged on the frame. Through the first guide rail, stability of the transverse plate during translation is improved.
Further, the material moving assembly further comprises a fourth guide rail, and the connecting rod is connected with the fourth guide rail and the driving end of the lifting cylinder through a sliding block. And the stability of the connecting rod during lifting is improved.
By adopting the scheme, the utility model has the beneficial effects that:
the feeding, stacking, detecting, discharging and transplanting cycles of the electric pile on the loop-shaped transmission line are realized by arranging the loop-shaped transmission line, the discharging robots, the detecting devices and the stacking devices which are distributed on the loop-shaped transmission line, and workers only need to place single cells on the stacking devices;
adopt the transmission line that returns the shape for the transportation frame can circulate on the production line all the time, need not to remove the transportation frame in production, has reduced production process, has improved production efficiency, and returns the transmission line and can reduce the area of production line, reduces equipment cost.
Drawings
FIG. 1 is a schematic view of a pile assembly line according to an embodiment of the present utility model;
FIG. 2 is a schematic top view of a stacking assembly line according to an embodiment of the present utility model;
FIG. 3 is a schematic view of the structure of a conveyor line and a transport rack in the form of a loop according to an embodiment of the present utility model;
fig. 4 is a schematic structural view of a loop-shaped conveying line according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a first translation assembly according to an embodiment of the present utility model;
FIG. 6 is a schematic diagram of a second translation assembly according to an embodiment of the present utility model;
fig. 7 is a schematic structural view of a transplanting assembly according to an embodiment of the present utility model;
FIG. 8 is a schematic view of a transport rack according to an embodiment of the present utility model;
FIG. 9 is a schematic view of a stacking apparatus and a first translation assembly according to an embodiment of the present utility model;
FIG. 10 is a schematic diagram of a stacking apparatus according to an embodiment of the present utility model;
fig. 11 is a schematic structural diagram of a material transferring assembly according to an embodiment of the present utility model.
Wherein, the attached drawings mark and illustrate:
1. a loop-shaped conveying line; 11. a first translation assembly; 12. a second translation assembly; 121. a second motor; 122. a synchronous belt; 123. a synchronizing wheel; 13. transplanting the assembly; 131. a transfer plate; 132. a screw motor; 133. a second guide rail; 14. a first guide rail; 15. a second guide rail; 16. a first motor; 17. a gear; 2. a detection device; 31. a frame; 32. a material moving assembly; 321. a linear module; 322. a cross plate; 323. a connecting rod; 324. a lifting cylinder; 325. a connecting rod; 326. a suction plate; 327. a supporting plate; 328. a sliding table; 329. a third guide rail; 3210. a fourth guide rail; 33. a material platform; 331. a bracket; 332. a turntable; 4. a transport rack; 41. a rack; 42. and a bearing block.
Detailed Description
Exemplary embodiments that embody features and advantages of the present utility model will be described in detail in the following description. It will be understood that the utility model is capable of various modifications in various embodiments, all without departing from the scope of the utility model, and that the description and illustrations herein are intended to be by way of illustration only and not to be construed as limiting the utility model.
As shown in fig. 1-11, a galvanic pile assembly production line comprises a loop-shaped conveying line 1, and a blanking robot, a detection device 2 and a stacking device which are distributed on the loop-shaped conveying line 1, wherein:
the rectangular conveying line 1 comprises a first translational component 11, a second translational component 12 and two groups of transplanting components 13 which are parallel to each other, wherein the two groups of transplanting components 13 are respectively connected to two ends of the first translational component 11 and the second translational component 12, a plurality of stations are formed on the first translational component 11, the stations at least comprise a detection device 2 and a stacking device, the first translational component 11 drives a transport frame 4 on the first translational component 11 to pass through the stations one by one, one transplanting component 13 is used for moving the transport frame 4 from the first translational component 11 to the second translational component 12, the second translational component 12 is used for conveying the transport frame 4 to the other transplanting component 13, the other transplanting component 13 is used for conveying the transport frame 4 to a blanking robot, and the transport frame 4 after blanking is conveyed back to the first translational component 11;
the detection device 2 comprises a camera for detecting the assembled galvanic pile;
the stacking device comprises a frame 31 which spans over the first moving component 11, material platforms 33 are respectively arranged on two sides of the frame 31, a bracket 331 for placing materials is arranged on the material platforms 33, and a moving component 32 which corresponds to the bracket 331 and is used for stacking the materials in the conveying frame 4 is arranged on the frame 31.
The first translation assembly 11, the second translation assembly 12 and the transplanting assembly 13 are respectively provided with a first guide rail 14 which is used for sliding the transportation frame 4 and is parallel to each other, the first guide rail 14 on the transplanting assembly 13 is arranged on a transfer plate 131, the transfer plate 131 can slide along the direction perpendicular to the first guide rail 14 of the first translation assembly 11 and the second translation assembly 12 under the driving of a screw motor 132, the bottom of the transportation frame 4 is provided with a rack 41, a plurality of first motors 16 are respectively arranged in the first translation assembly 11 and under the transfer plate 131, the output end of each first motor 16 is provided with a gear 17 which can be meshed with the rack 41, the first motors 16 are used for driving the transportation frame 4 to move along the first guide rail 14 corresponding to the current position, a synchronous belt which can drive the transportation frame 4 to move along the first guide rail 14 corresponding to the current position is arranged in the second translation assembly 12, the transplanting assembly 13 is provided with a second guide rail 33 which is perpendicular to the horizontal direction of the first guide rail 14, the bottom of the transfer plate 131 is connected with the second guide rail 15133 through a slide block, and the output end of each first motor 16 is provided with a gear 17 which can be meshed with the rack 41, and the second guide rail 15133 is parallel to the second guide rail 15133. The first translation component 11, the second translation component 12 and the two groups of translation components form a loop-shaped transmission, so that the transportation frame 4 can be circularly transmitted, and in the production process, only the galvanic pile on the transportation frame 4 is required to be taken down, and the transportation frame 4 can be always circularly used on a production line, thereby reducing the occupied area of the production line and the number of processing equipment, and greatly improving the production efficiency.
The plurality of first motors 16 in the first linear motion assembly 11 are equally spaced. The corresponding stations are set by controlling the number of first motors 16.
The bottom of the transportation frame 4 is provided with a bearing block 42 matched with the synchronous belt. The synchronous belt drives the bearing block 42 and further drives the transport frame 4.
The timing belt is connected to a second motor 121 below one end of the first rail 14 and a timing wheel 123 below the other end of the first rail 14, and the timing belt 122 is in contact with the carrier block 42 when the carriage 4 moves into the second translation assembly 12.
The material moving component 32 comprises a linear module 321, a transverse plate 322 driven by the linear module 321 and crossing the frame, a connecting seat arranged on the transverse plate 322 and perpendicularly intersected with the transverse plate 322, two lifting air cylinders 324 respectively arranged at two ends of the connecting seat, two connecting rods 325 respectively connected at two ends of the connecting seat and connected with output shafts of the lifting air cylinders 324, two suction plates 326 respectively connected at the bottom ends of the two connecting rods 325 and used for adsorbing materials, and a supporting plate 327 respectively arranged below the two material moving components 32 and used for bearing materials. The material moving assembly 32 can efficiently place the single batteries on the two material platforms 33 one by one on a production line below the rack, and the efficiency and the production speed of stacking the electric pile are greatly improved.
The turntable 332 for driving the brackets 331 to rotate is arranged on the material table 33, and two brackets 331 are symmetrically arranged on the turntable 332. Based on the turntable 332, the suction plate 326 can be circulated to take materials, so that the production is not interrupted due to the shortage of materials.
The pallet 327 is disposed on an electric slipway 328, the electric slipway 328 having directions of movement for the X, Y and R axes. The position of the pallet 327 can be electrically adjusted, improving the adjustment efficiency.
The camera deviation correcting system is arranged above the electric sliding table 328 and is used for photographing and detecting the electric sliding table 328 so as to automatically correct the position of the electric sliding table 328.
One end of the transverse plate 322 is connected with the linear module, the other end of the transverse plate is connected with a third guide rail 329 through a sliding block, and the third guide rail 329 is arranged on the frame 31. By the first guide rail 14, the smoothness of the translation of the cross plate 322 is improved.
The material moving assembly 32 further comprises a fourth guide rail 3210, and the connecting rod 325 is connected with the fourth guide rail 3210 and the driving end of the lifting cylinder 324 through a sliding block. Improving the stability of the link 325 when it is lifted.
Working principle:
with continued reference to fig. 2, as shown in fig. 2, the assembly line of the electric pile can be divided into a blanking station a for taking the electric pile away, a detection station B for detecting the position of the transport frame 4, a lower end cover feeding station C, a stacking station D for stacking single cells and other materials one by one in transport, and an upper end cover feeding station E, wherein a manipulator can be arranged at the positions of the lower end cover feeding station C and the upper end cover feeding station E, so that the upper end cover and the lower end cover of the electric pile are placed in the transport frame 4.
Firstly, a camera in a detection device 2 in a detection station B shoots a transport frame 4 below the detection device, so that the position of the transport frame 4 is ensured to be correct; when the transport frame 4 arrives at the lower end cover feeding station C, the lower end cover of the galvanic pile is put in the station; when the transport rack 4 arrives at the stacking station D, the material moving assembly 32 stacks the materials in the brackets 331 one by one in the transport rack 4; when the transport frame 4 arrives at the feeding station E, the upper end cover is covered, so that the basic material composition of the galvanic pile is formed; when the transport frame 4 arrives at the blanking station A, the manipulator takes down the electric pile.
When the rack 41 is driven by one gear 17 for one period, the transportation frame 4 reaches the next station, and materials on the transportation frame 4 are stacked after being processed in different ways. When the transport frame 4 moves onto the transplanting assembly 13, the first motor 16 and the gear 17 on the transfer plate 131 are engaged to drive the transport frame 4, so that the transport frame 4 integrally falls onto the transfer plate 131, then, the screw motor 132 drives the transfer plate 131, so that the transfer plate 131 moves to one end of the second translational assembly 12, the first motor 16 and the gear 17 on the transfer plate 131 drive the transport frame 4, so that the transport frame 4 moves onto the second translational assembly 12, the bearing block 42 is pressed on the synchronous belt 122, the second motor 121 drives the synchronous belt 122 to move, and then drives the transport frame 4 to move onto the transfer plate 131 of the other transplanting assembly 13, and the transplanting assembly 13 sends the transport frame 4 back onto the first translational assembly 11 to circulate sequentially. Various position sensors are arranged on the loop-shaped conveying line 1 and the frame and are used for sensing the position of the conveying frame 4 and the height of the material stack.
When stacking, the bracket 331 on the turntable 332 should be provided with a single cell and other materials, such as one of a diaphragm, an insulating film and an end plate, after the first moving component 11 drives the transportation frame 4 to come under the frame, one group of moving components 32 works, the linear module 321 drives the transverse plate 322 to move, so that the pressing plate comes to the bracket 331 for feeding, the lifting cylinder 324 drives the lifting cylinder to push down, the suction plate 326 sucks the single cell and then places the single cell on the supporting plate 327, meanwhile, since the two suction plates 326 are arranged at two ends of the same transverse plate 322, when the first suction plate 326 is used for taking the single cell on the bracket 331, the second suction plate 326 is used for taking the single cell on the supporting plate 327, and when the first suction plate 326 is used for placing the single cell on the supporting plate 327, the second suction plate 326 is used for placing the single cell on the transportation frame 45 on the conveyor belt.
By adopting the scheme, the utility model has the beneficial effects that:
the feeding, stacking, detecting, discharging and transplanting cycles of the electric pile on the loop-shaped conveying line 1 are realized by arranging the loop-shaped conveying line 1, a discharging robot, a detecting device 2 and a stacking device which are distributed on the loop-shaped conveying line 1, and workers only need to place single cells on the stacking device;
adopt the transmission line 1 that returns shape for transportation frame 4 can circulate on the production line all the time, need not to remove transportation frame 4 in production, reduced production process, improved production efficiency, and the area that returns shape transmission line 1 can reduce the production line reduces equipment cost.
While the present disclosure has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration rather than of limitation. As the present disclosure may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims (10)

1. The utility model provides a pile assembly production line which characterized in that includes the shape conveying line of returning and distributes in unloading robot, detection device, the stacking device on the shape conveying line of returning, wherein:
the two groups of transplanting assemblies are respectively connected to two ends of the first translational assembly and the second translational assembly, a plurality of stations are formed on the first translational assembly, the stations at least comprise the detection device and the stacking device, the first translational assembly drives a transportation frame to pass through the stations one by one when driven, one transplanting assembly is used for moving the transportation frame from the first translational assembly to the second translational assembly, the second translational assembly is used for conveying the transportation frame to the other transplanting assembly, the other transplanting assembly is used for conveying the transportation frame to the blanking robot, and the transportation frame after blanking is conveyed back to the first translational assembly;
the detection device comprises a camera for detecting the assembled galvanic pile;
the stacking device comprises a frame which spans over the first straight moving assembly, material tables are respectively arranged on two sides of the frame, a bracket for placing materials is arranged on the material tables, and a material moving assembly which corresponds to the bracket and is used for stacking the materials in the conveying frame is arranged on the frame.
2. The electric pile assembly production line according to claim 1, wherein the first translational component, the second translational component and the transplanting component are respectively provided with a first guide rail for sliding of a transportation frame and being parallel to each other, the first guide rail on the transplanting component is arranged on a transfer plate, the transfer plate can slide along a direction perpendicular to the first guide rails of the first translational component and the second translational component under the driving of a screw motor, racks are arranged at the bottoms of the transportation frame, a plurality of first motors are arranged in the first translational component and under the transfer plate, gears meshed with the racks are arranged at the output ends of the first motors, the first motors are used for driving the transportation frame to move along the first guide rails corresponding to the current position, synchronous belts capable of driving the transportation frame to move along the first guide rails corresponding to the current position are arranged in the second translational component, a plurality of gears meshed with the racks are arranged on the transplanting component, the gears are connected with the second guide rails in the horizontal direction perpendicular to the first guide rails, and the second translation plates are connected with the second guide rails in parallel to the bottom of the first guide rails.
3. The stack assembly line of claim 2, wherein a plurality of the first motors in the first linear assembly are equally spaced.
4. The pile assembly line according to claim 2, characterized in that the bottom of the transport frame is provided with a carrier block cooperating with the timing belt.
5. The stack assembly line of claim 4, wherein the timing belt is connected to a second motor below one end of the first rail and a timing wheel below the other end of the first rail, the timing belt being in contact with the carrier block when the carriage moves into the second translation assembly.
6. The pile assembly production line according to claim 1, wherein the material moving component comprises a linear module, a transverse plate driven by the linear module and crossing the frame, a connecting seat arranged on the transverse plate and perpendicularly intersected with the transverse plate, two lifting cylinders respectively arranged at two ends of the connecting seat, two connecting rods respectively connected at two ends of the connecting seat and connected with output shafts of the lifting cylinders, two suction plates respectively connected at two bottom ends of the connecting rods and used for adsorbing materials, and a supporting plate used for bearing materials is respectively arranged below the material moving component.
7. The pile assembly line of claim 6, wherein a turntable for driving the brackets to rotate is arranged on the material table, and two brackets are symmetrically arranged on the turntable.
8. The cell stack assembly line of claim 6, wherein the pallet is disposed on an electric slipway having directions of movement of X, Y and R axes.
9. The wire assembly line of claim 6, wherein one end of the cross plate is connected to the linear module, and the other end of the cross plate is connected to a third guide rail through a slider, and the third guide rail is disposed on the frame.
10. The stack assembly line of claim 6, wherein the material moving assembly further comprises a fourth rail, and the connecting rod connects the fourth rail and the driving end of the lifting cylinder through a slider.
CN202321247293.4U 2023-05-19 2023-05-19 Pile assembly production line Active CN220272527U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321247293.4U CN220272527U (en) 2023-05-19 2023-05-19 Pile assembly production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321247293.4U CN220272527U (en) 2023-05-19 2023-05-19 Pile assembly production line

Publications (1)

Publication Number Publication Date
CN220272527U true CN220272527U (en) 2023-12-29

Family

ID=89314627

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321247293.4U Active CN220272527U (en) 2023-05-19 2023-05-19 Pile assembly production line

Country Status (1)

Country Link
CN (1) CN220272527U (en)

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