CN220239309U - Ceramic product surface detection equipment - Google Patents
Ceramic product surface detection equipment Download PDFInfo
- Publication number
- CN220239309U CN220239309U CN202321637390.4U CN202321637390U CN220239309U CN 220239309 U CN220239309 U CN 220239309U CN 202321637390 U CN202321637390 U CN 202321637390U CN 220239309 U CN220239309 U CN 220239309U
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- discharging
- moving mechanism
- feeding
- surface detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 65
- 239000000919 ceramic Substances 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 24
- 230000002950 deficient Effects 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 13
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The utility model discloses ceramic product surface detection equipment which comprises a machine table, a feeding component, a discharging component, a rotary table component and a detection component, wherein the detection component is arranged around the rotary table component, the rotary table component comprises a rotary table and a plurality of transparent placing stations arranged on the rotary table, the feeding component is used for placing products on the transparent placing stations, the discharging component is used for moving out the products from the transparent placing stations, the discharging component comprises a defective product collecting structure, a discharging tray moving mechanism and a discharging grabbing and moving mechanism, and the feeding component comprises a feeding tray moving mechanism and a feeding grabbing and moving mechanism. The ceramic product automatic feeding, automatic discharging, automatic detecting, swaying disc and unqualified material removing functions are realized through the combination of the upper disc assembly, the lower disc assembly, the rotary disc assembly and the detecting assembly, a large amount of screw drives are adopted, the precision is high, the ceramic product multi-surface detection can be realized, the degree of automation is high, and the detection precision and the detection efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of ceramic surface detection, in particular to ceramic product surface detection equipment.
Background
At present, the surface detection of ceramic products is basically carried out by adopting vision, the conventional mode is channel detection, and the channel detection mode is not suitable for products with multiple surfaces needing detection, so that partial manufacturers adopt turntable detection to improve the production efficiency, but a large amount of labor participation still exists in the process, and the full-automatic production execution is not facilitated.
Disclosure of Invention
The utility model aims to provide ceramic product surface detection equipment so as to solve the problems of low detection efficiency and low automation degree of the existing ceramic surface detection equipment.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a pottery product surface detection equipment, includes board, material loading subassembly, unloading subassembly, carousel subassembly and detection component, detection component sets up around the carousel subassembly, the carousel subassembly includes the rolling disc and sets up a plurality of transparent stations of placing on the rolling disc, the material loading subassembly is used for placing the product on transparent station of placing, the unloading subassembly is used for removing the product from transparent station of placing, the unloading subassembly includes defective products collection structure, unloading move a set mechanism and unloading and snatch the material shifting mechanism, the material loading subassembly includes that the material loading moves a set mechanism and material loading snatch the material shifting mechanism.
As a further improvement of the above technical scheme:
the feeding tray moving mechanism and the discharging tray moving mechanism comprise a lower screw platform, an upper screw platform and a jig plate which are vertically arranged, wherein the upper screw platform is arranged on the lower screw platform in a sliding mode and is connected with the output end of the lower screw platform, and the jig plate is arranged on the upper screw platform in a sliding mode and is connected with the output end of the upper screw platform.
The detection assembly comprises an upper surface detection mechanism, a lower surface detection mechanism and a side detection mechanism, wherein the upper surface detection mechanism is arranged above the machine table, the lower surface detection mechanism is arranged below the machine table, and the side detection mechanism is arranged above the machine table.
The upper surface detection mechanism and the lower surface detection mechanism comprise a dovetail plate and hand wheel sliding blocks matched with the dovetail plate, wherein one hand wheel sliding block is provided with an annular aperture, and the other hand wheel sliding block is provided with a camera module.
The feeding grabbing and moving mechanism comprises a sliding rail body, a transverse sliding block matched with the sliding rail body, a vertical sliding block matched with the transverse sliding block in a sliding manner and a suction nozzle arranged on the vertical sliding block.
The discharging grabbing and material moving mechanism comprises a material moving screw module, a connecting block arranged at the output end of the material moving screw module and a suction chuck arranged on the connecting block in a sliding manner.
The defective product collecting structure comprises a discharging channel arranged below the discharging grabbing and moving mechanism and a conveying belt arranged below the discharging channel.
Compared with the prior art, the utility model has the beneficial effects that:
the ceramic product surface detection equipment provided by the utility model realizes the functions of automatic feeding, automatic discharging, automatic detection, swaying and disqualified material removal of ceramic products through the combination of the upper disc assembly, the lower disc assembly, the rotary disc assembly and the detection assembly, improves the efficiency details, adopts a large number of screw drives, has higher precision, can detect multiple surfaces of ceramic products, has high degree of automation, and improves the detection precision and the detection efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a partial structure of the present utility model;
FIG. 3 is a schematic diagram of a loading tray moving mechanism according to the present utility model;
FIG. 4 is a schematic diagram of a detecting assembly according to the present utility model;
FIG. 5 is a schematic view of the structure of the upper surface detecting mechanism of the present utility model;
FIG. 6 is a schematic diagram of a feeding grabbing and shifting mechanism according to the present utility model;
fig. 7 is a schematic structural diagram of a discharging, grabbing and moving mechanism of the utility model.
Reference numerals: 1. a feeding assembly; 10. a machine table; 11. feeding and tray moving mechanism; 111. a lower screw platform; 112. a lead screw feeding platform; 113. a jig plate; 12. feeding, grabbing and moving mechanisms; 121. a slide rail body; 122. a traversing slide block; 123. vertically moving the sliding block; 124. a suction nozzle; 2. a blanking assembly; 21. defective product collecting structure; 22. a blanking tray moving mechanism; 23. a blanking grabbing and shifting mechanism; 231. a material moving screw module; 232. a connecting block; 233. a suction chuck; 3. a turntable assembly; 31. a rotating disc; 32. a transparent placing station; 4. a detection assembly; 41. an upper surface detection mechanism; 411. a dovetail plate; 412. a hand wheel slide block; 413. an annular aperture; 414. a camera module; 42. a lower surface detection mechanism; 43. a side detection mechanism; 211. a discharge channel; 212. and (3) a conveyor belt.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that, directions or positions indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 and 2, the ceramic product surface detection device of this embodiment is used for visual detection of a surface, and includes a machine 10, a feeding component 1, a discharging component 2, a turntable component 3 and a detection component 4, where the detection component 4 is disposed around the turntable component 3, and the above components are all disposed on the machine 10, and the fixing manner is threaded connection. The carousel subassembly 3 includes the carousel 31 and sets up a plurality of transparent stations 32 of placing on the carousel 31, and material loading subassembly 1 is used for placing the product on transparent stations 32 of placing, and unloading subassembly 2 is used for removing the product from transparent stations 32 of placing, and unloading subassembly 2 includes defective products collection structure 21, unloading shifting disc mechanism 22 and unloading snatch shifting mechanism 23, and material loading subassembly 1 includes material loading shifting disc mechanism 11 and material loading snatch shifting mechanism 12. The defective product collecting structure 21 comprises a discharging channel 211 arranged below the discharging grabbing and moving mechanism 23 and a conveying belt 212 arranged below the discharging channel 211.
As shown in fig. 3, the feeding tray moving mechanism 11 and the discharging tray moving mechanism 22 each include a lower screw platform 111, an upper screw platform 112 and a jig plate 113 which are vertically arranged, the upper screw platform 112 is slidably disposed on the lower screw platform 111 and connected to the output end of the lower screw platform 111, and the jig plate 113 is slidably disposed on the upper screw platform 112 and connected to the output end of the upper screw platform 112. The screw transmission mode is a conventional driving mode, and the connecting structure of the screw transmission mode is a conventional structure in the field.
As shown in fig. 4, the inspection unit 4 includes an upper surface inspection mechanism 41, a lower surface inspection mechanism 42, and a side inspection mechanism 43, the upper surface inspection mechanism 41 is disposed above the machine 10, the lower surface inspection mechanism 42 is disposed below the machine 10, and the side inspection mechanism 43 is disposed above the machine 10.
As shown in fig. 5, the upper surface detection mechanism 41 and the lower surface detection mechanism 42 each include a dovetail plate 411 and a hand wheel slider 412 that is matched with the dovetail plate 411, wherein an annular diaphragm 413 is disposed on one hand wheel slider 412, and an image pickup module 414 is disposed on the other hand wheel slider 412. The image capturing module 414 and the annular diaphragm 413 can be adjusted in height by the hand wheel slider 412 to obtain an optimal image.
As shown in fig. 6, the feeding grabbing and moving mechanism 12 includes a slide rail body 121, a traversing slide block 122 matched with the slide rail body 121, a vertical moving slide block 123 matched with the traversing slide block 122 in a sliding manner, and a suction nozzle 124 arranged on the vertical moving slide block 123.
As shown in fig. 7, the discharging grabbing and moving mechanism 23 includes a moving screw module 231, a connecting block 232 disposed at an output end of the moving screw module 231, and a suction chuck 233 slidably disposed on the connecting block 232.
When the device is used, a material to be detected is placed on the jig plate 113, then the jig plate 113 is placed on the upper screw platform 112, and the movement of the upper screw platform 112 and the lower screw platform 111 drives the jig plate 113 to move in a plane, so that the device is convenient to match with the feeding grabbing and moving mechanism 12 and the discharging grabbing and moving mechanism 23 to finish grabbing movement. During feeding, the feeding grabbing and moving mechanism 12 drives the transverse moving sliding block 122 to slide on the sliding rail body 121 through a driving cylinder or other structures, the driving mechanism drives the vertical moving sliding block 123 to move up and down on the transverse moving sliding block 122, the suction nozzle 124 is driven to transversely and vertically move, and the suction nozzle 124 sucks materials to finish feeding of the materials. The rotation driving and fixed point stopping of the rotating disk 31 are conventional techniques, and are not described in detail here. After reaching the detection assembly 4, surface detection is performed through the upper surface detection mechanism 41, the lower surface detection mechanism 42 and the side detection mechanism 43, the main purpose of the detection mechanism is to obtain a photo, photo information is sent to the detection module, and the detection module is used for evaluating and analyzing the surface of a product to determine whether the product is qualified or not. If the product is qualified, the suction chucks 233 place the product on the blanking tray moving mechanism 22, and if the product is unqualified, the product is thrown into the discharging channel 211 and is output through the conveying belt 212.
The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a pottery product surface detection equipment, includes board (10), material loading subassembly (1), unloading subassembly (2), carousel subassembly (3) and detection component (4), detection component (4) set up its characterized in that around carousel subassembly (3): the rotary table assembly (3) comprises a rotary table (31) and a plurality of transparent placing stations (32) arranged on the rotary table (31), the feeding assembly (1) is used for placing products on the transparent placing stations (32), the discharging assembly (2) is used for moving out the products from the transparent placing stations (32), the discharging assembly (2) comprises a defective product collecting structure (21), a discharging tray moving mechanism (22) and a discharging grabbing and moving mechanism (23), and the feeding assembly (1) comprises a feeding tray moving mechanism (11) and a feeding grabbing and moving mechanism (12).
2. The ceramic product surface inspection apparatus of claim 1, wherein: the feeding tray moving mechanism (11) and the discharging tray moving mechanism (22) comprise a lower screw platform (111), an upper screw platform (112) and a jig plate (113) which are vertically arranged, the upper screw platform (112) is slidably arranged on the lower screw platform (111) and is connected with the output end of the lower screw platform (111), and the jig plate (113) is slidably arranged on the upper screw platform (112) and is connected with the output end of the upper screw platform (112).
3. The ceramic product surface inspection apparatus of claim 1, wherein: the detection assembly (4) comprises an upper surface detection mechanism (41), a lower surface detection mechanism (42) and a side surface detection mechanism (43), wherein the upper surface detection mechanism (41) is arranged above the machine table (10), the lower surface detection mechanism (42) is arranged below the machine table (10), and the side surface detection mechanism (43) is arranged above the machine table (10).
4. A ceramic product surface inspection apparatus according to claim 3, wherein: the upper surface detection mechanism (41) and the lower surface detection mechanism (42) comprise dovetail plates (411) and hand wheel sliding blocks (412) matched with the dovetail plates (411), wherein an annular diaphragm (413) is arranged on one hand wheel sliding block (412), and a camera module (414) is arranged on the other hand wheel sliding block (412).
5. The ceramic product surface inspection apparatus of claim 4, wherein: the feeding grabbing and moving mechanism (12) comprises a sliding rail body (121), a transverse sliding block (122) matched with the sliding rail body (121), a vertical sliding block (123) in sliding fit with the transverse sliding block (122) and a suction nozzle (124) arranged on the vertical sliding block (123).
6. The ceramic product surface inspection apparatus of claim 1, wherein: the blanking grabbing and material moving mechanism (23) comprises a material moving screw module (231), a connecting block (232) arranged at the output end of the material moving screw module (231) and a suction chuck (233) arranged on the connecting block (232) in a sliding mode.
7. The ceramic product surface inspection apparatus of claim 1, wherein: the defective product collecting structure (21) comprises a discharging channel (211) arranged below the discharging grabbing and moving mechanism (23) and a conveying belt (212) arranged below the discharging channel (211).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321637390.4U CN220239309U (en) | 2023-06-27 | 2023-06-27 | Ceramic product surface detection equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321637390.4U CN220239309U (en) | 2023-06-27 | 2023-06-27 | Ceramic product surface detection equipment |
Publications (1)
Publication Number | Publication Date |
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CN220239309U true CN220239309U (en) | 2023-12-26 |
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ID=89264112
Family Applications (1)
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CN202321637390.4U Active CN220239309U (en) | 2023-06-27 | 2023-06-27 | Ceramic product surface detection equipment |
Country Status (1)
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CN (1) | CN220239309U (en) |
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2023
- 2023-06-27 CN CN202321637390.4U patent/CN220239309U/en active Active
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