CN219830888U - Barrel cover flaw detection line based on CCD detection - Google Patents
Barrel cover flaw detection line based on CCD detection Download PDFInfo
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- CN219830888U CN219830888U CN202320488802.6U CN202320488802U CN219830888U CN 219830888 U CN219830888 U CN 219830888U CN 202320488802 U CN202320488802 U CN 202320488802U CN 219830888 U CN219830888 U CN 219830888U
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- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The utility model provides a barrel cover flaw detection line based on CCD detection, which comprises the following steps: the bottom plate is fixedly provided with a plurality of supporting blocks on the bottom surface, and two driving frames are fixedly arranged on the top surface of the bottom plate; the feeding assembly is arranged on the top surface of the bottom plate and used for placing the steel drum cover on a detection probe of the CCD monitoring machine, the electromagnetic chuck is driven to be attached to the steel drum cover through the electric push rod, then the electromagnetic chuck is started to adsorb the steel drum cover, then the driving motor is started to drive the steel drum cover to move rightwards, the steel drum cover is placed on a placing disc on the bottom surface of the CCD monitoring machine, the electric push rod is used for enabling two holes on the steel drum cover to be sleeved with the positioning cone blocks, the electromagnetic chuck is closed, the driving motor drives the electromagnetic chuck to move leftwards to avoid the CCD monitoring machine, repeated operation is carried out after detection is finished, the feeding and discharging processes are fully automatic, the detection requirement of the CCD monitoring machine is met due to the fact that the position of the steel drum cover is not accurate enough when detection is carried out, and the problem of errors in detection results is avoided.
Description
Technical Field
The utility model relates to the field of steel drum production, in particular to a drum cover flaw detection line based on CCD detection.
Background
The CCD visual detection technology is a new technology with development potential in the technical field of precision testing, comprehensively utilizes electronics, photoelectric detection, image processing and computer technology, introduces machine vision into industrial detection to realize rapid detection of the surface characteristics, size or position of an object, and has the outstanding advantages of non-contact, high speed, good flexibility and the like.
In steel drum production, CCD detector is used in the flaw detection process of the steel drum cover, but the existing feeding mode of the detection line is to adopt a conveyor to drive the steel drum cover to move to the bottom surface of the CCD detector for detection.
However, due to the structure of the steel drum cover, the steel drum cover is not easy to be fixed on a conveyor belt of a conveyor, so that the steel drum cover is not positioned accurately enough when the conveyor drives the steel drum cover to be placed on the bottom surface of the CCD detector, the edge of the steel drum cover is possibly missed, and the detection result is error.
Disclosure of Invention
The utility model aims to provide a barrel cover flaw detection line based on CCD detection, which solves the problems or at least partially solves the problems, so as to solve the problems that the structure of a steel barrel cover is not easy to fix on a conveyor belt of a conveyor, the positioning is not accurate enough when the conveyor drives the steel barrel cover to be placed on the bottom surface of a CCD detector, and the edge of the steel barrel cover is possibly missed, so that the detection result is error.
In order to achieve the above purpose, the technical scheme of the utility model is specifically realized as follows:
the utility model provides a barrel cover flaw detection line based on CCD detection, which comprises the following steps: the device comprises a bottom plate, wherein a plurality of supporting blocks are fixedly arranged on the bottom surface of the bottom plate, two driving frames are fixedly arranged on the top surface of the bottom plate, a placing table is fixedly arranged on the top surface of the bottom plate, and a CCD monitoring machine is fixedly arranged on the top surface of the placing table; and the feeding assembly is arranged on the top surface of the bottom plate and used for placing the steel drum cover at the detection probe of the CCD monitoring machine.
Through adopting above-mentioned technical scheme, through setting up the material loading subassembly, can arrange the steel bung in the test probe department of CCD monitor through the material loading subassembly, and the steel bung position after the material loading is accurate, and the material loading unloading process is full-automatic, and the material loading interval time satisfies the detection demand of CCD monitor, has stopped to cause because of the position of steel bung is inaccurate when detecting, the problem of error appears in the testing result.
As a further aspect of the present utility model, the feeding assembly includes: the driving strip, the driving strip sets up the top surface of bottom plate, one side fixed mounting of driving strip has two driving blocks, threaded hole has been seted up to one side of driving block, two the mounting groove has all been seted up to one side of driving frame, inside one side fixed mounting of mounting groove has driving motor, the one end fixed mounting of driving motor drive shaft has the lead screw, the lead screw with threaded hole threaded connection, the top surface fixed mounting of placing the platform has a plurality of to place the dish, the top surface fixed mounting of placing the dish has two location awl pieces, the bottom surface of driving strip is provided with the material loading strip, a plurality of drive hole has been seted up to the top surface of driving strip, the inside fixed cover of drive hole is equipped with electric putter, electric putter telescopic link's one end with the top surface fixed mounting of material loading strip, one side fixed mounting of material loading strip has a plurality of connecting strip, the bottom surface fixed mounting of connecting strip has electromagnetic chuck.
Through adopting above-mentioned technical scheme, through setting up electric putter, drive electromagnet and steel bung laminating through electric putter, then start electromagnet and adsorb the steel bung, electric putter resets, then start driving motor and drive the steel bung and remove right, make the steel bung place on the dish of placing of CCD monitor bottom surface in, then start electric putter and make two holes and the locating cone piece cover on the steel bung establish, then close electromagnet, electric putter resets, driving motor drives electromagnet and removes left and dodges the CCD monitor, the repetitive operation after the detection is accomplished, steel bung position after the material loading is accurate, the material loading and unloading process is full-automatic, the detection demand of CCD monitor is satisfied to material loading and unloading interval time, the problem that the position of steel bung is accurate enough to cause when having stopped because of detecting, the error appears in the testing result.
As a further scheme of the utility model, two clamping grooves are formed in one side of each of the two driving frames, a plurality of clamping blocks are fixedly arranged on one side of each driving bar, and the clamping blocks are in sliding clamping connection with the clamping grooves.
Through adopting above-mentioned technical scheme, through setting up the joint piece, can play the supporting role to the drive strip through joint piece and joint groove slip joint for the drive strip removes more stably.
As a further scheme of the utility model, a plurality of limiting holes are formed in the top surface of the driving strip, a plurality of limiting rods are fixedly arranged on the top surface of the feeding strip, and the limiting rods are movably sleeved with the limiting holes.
Through adopting above-mentioned technical scheme, through setting up the gag lever post, establish through gag lever post and spacing hole movable sleeve to play limiting displacement to the material loading strip, make the material loading strip more stable when removing.
As a further scheme of the utility model, one side of the placing table is provided with a placing groove.
Through adopting above-mentioned technical scheme, through setting up the standing groove, can put in wherein temporarily the unqualified steel drum lid of monitoring through the standing groove, be convenient for centralized processing.
As a further scheme of the utility model, the top surface of the bottom plate is fixedly provided with a conveyor.
Through adopting above-mentioned technical scheme, through setting up the conveyer, can carry the qualified steel drum lid of detection to next production line through the conveyer.
The utility model provides a barrel cover flaw detection line based on CCD detection, which has the beneficial effects that:
through setting up electric putter, drive electromagnet and steel bung laminating through electric putter, then start electromagnet and adsorb the steel bung, electric putter resets, then start driving motor and drive the steel bung and remove right, make the steel bung arrange the placing plate of CCD monitor bottom surface in, then start electric putter and make two holes and the locating cone piece cover on the steel bung establish, then close electromagnet, electric putter resets, driving motor drives electromagnet and removes left and dodges the CCD monitor, the repeated operation after the detection is accomplished, steel bung position after the material loading is accurate, the material loading and unloading process is full-automatic, the material loading interval time satisfies the detection demand of CCD monitor, the problem that the position of steel bung is accurate enough to cause when having stopped because of detecting, the error appears in the testing result.
Through setting up the joint piece, can play the supporting role to the drive strip through joint piece and joint groove slip joint for the drive strip removes more stably, establishes through setting up the gag lever post, through gag lever post and spacing hole movable sleeve, thereby plays limiting displacement to the material loading strip, makes the material loading strip more stable when removing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of an embodiment of the present utility model;
fig. 2 is a schematic diagram of a split structure according to an embodiment of the present utility model;
fig. 3 is a schematic diagram of a limiting hole structure according to an embodiment of the present utility model;
FIG. 4 is a schematic view of the structure of FIG. 3A in a partially enlarged manner;
fig. 5 is a schematic diagram of a driving bar structure according to an embodiment of the present utility model.
In the figure: 1. a bottom plate; 2. a support block; 3. a drive frame; 4. a placement table; 5. a CCD monitor; 6. a drive bar; 7. a driving block; 8. a threaded hole; 9. a mounting groove; 10. a driving motor; 11. a screw rod; 12. placing a tray; 13. positioning cone blocks; 14. feeding strips; 15. a drive hole; 16. an electric push rod; 17. a connecting strip; 18. an electromagnetic chuck; 19. a clamping groove; 20. a clamping block; 21. a limiting hole; 22. a limit rod; 23. a placement groove; 24. a conveyor.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the barrel cover flaw detection line based on CCD detection provided in the embodiment of the present utility model includes a base plate 1, a plurality of supporting blocks 2 are fixedly installed on the bottom surface of the base plate 1, two driving frames 3 are fixedly installed on the top surface of the base plate 1, a placement table 4 is fixedly installed on the top surface of the placement table 4, a CCD monitor 5 is fixedly installed on the top surface of the placement table 4, the CCD monitor 5 is of an existing structure, a feeding component is provided on the top surface of the base plate 1 for placing a barrel cover at a detection probe of the CCD monitor 5, the feeding component includes a driving bar 6, the driving bar 6 is provided on the top surface of the base plate 1, two driving blocks 7 are fixedly installed on one side of the driving bar 6, threaded holes 8 are provided on one side of the driving blocks 7, the threaded holes 8 are not described in detail herein, a mounting groove 9 is provided on one side of the two driving frames 3, a driving motor 10 is fixedly arranged on one side of the inside of the mounting groove 9, the driving motor 10 is of an existing structure, details are omitted, a screw rod 11 is fixedly arranged at one end of a driving shaft of the driving motor 10, the screw rod 11 is of an existing structure, details are omitted, the screw rod 11 is in threaded connection with a threaded hole 8, a plurality of placing discs 12 are fixedly arranged on the top surface of the placing discs 12, two positioning cone blocks 13 are fixedly arranged on the top surface of the placing discs 12, a feeding bar 14 is arranged on the bottom surface of the driving bar 6, a plurality of driving holes 15 are formed in the top surface of the driving bar 6, an electric push rod 16 is fixedly sleeved in the driving holes 15, the electric push rod 16 is of an existing structure, details are omitted, one end of a telescopic rod of the electric push rod 16 is fixedly arranged on the top surface of the feeding bar 14, a plurality of connecting bars 17 are fixedly arranged on one side of the feeding bar 14, an electromagnetic chuck 18 is fixedly arranged on the bottom surface of the connecting bars 17, the electromagnetic chuck 18 is the existing structure and is not described in detail herein, through setting up electric putter 16, drive electromagnetic chuck 18 and steel bung laminating through electric putter 16, then start electromagnetic chuck 18 and adsorb the steel bung, electric putter 16 resets, then start driving motor 10 and drive the steel bung and remove rightwards, make the steel bung place on the placing plate 12 of CCD monitor 5 bottom surface, then start electric putter 16 and make two holes on the steel bung establish with location awl 13 cover, then close electromagnetic chuck 18, electric putter 16 resets, driving motor 10 drives electromagnetic chuck 18 and moves leftwards and dodges CCD monitor 5, the repeated operation after the detection is accomplished, steel bung position after the material loading is accurate, the material loading and unloading process is full-automatic, the material loading interval time satisfies the detection demand of CCD monitor 5, the problem that the position of steel bung is inaccurate when having stopped because of detecting causes, the testing result appears the error.
Referring to fig. 2, fig. 3, fig. 4 and fig. 5, two clamping grooves 19 are formed in one side of each of the two driving frames 3, a plurality of clamping blocks 20 are fixedly mounted on one side of each driving bar 6, the clamping blocks 20 are in sliding clamping connection with the clamping grooves 19, a plurality of limiting holes 21 are formed in the top surface of each driving bar 6, a plurality of limiting rods 22 are fixedly mounted on the top surface of each feeding bar 14, the limiting rods 22 are movably sleeved with the limiting holes 21, a placing groove 23 is formed in one side of each placing table 4, a conveyor 24 is fixedly mounted on the top surface of each bottom plate 1, the conveyor 24 is of an existing structure and is not repeated, the limiting rods 22 are movably sleeved with the limiting holes 21 through the limiting rods 22, so that the feeding bars 14 are limited, the feeding bars 14 are more stable in moving, unqualified steel drum covers can be temporarily placed in the steel drum covers through the placing grooves 23, and centralized processing is facilitated.
Working principle: referring to fig. 1-5, when in use, the electric push rod 16 is arranged, the electric push rod 16 is used for driving the feeding bar 14 and the electromagnetic chuck 18 to be attached to the steel drum cover, at the moment, the limiting rod 22 moves in the limiting hole 21, then the electromagnetic chuck 18 is started to absorb the steel drum cover, then the electric push rod 16 is reset, at the moment, the driving motor 10 is started to drive the screw rod 11 to rotate, under the threaded connection effect of the screw rod 11 and the threaded hole 8, the driving bar 6 and the steel drum cover are driven to move rightwards, the steel drum cover is placed on the placing disc 12 on the bottom surface of the CCD monitoring machine 5, at the moment, the clamping block 20 slides in the clamping groove 19, then the electric push rod 16 is started to enable the two holes on the steel drum cover to be sleeved with the positioning cone block 13, then the electromagnetic chuck 18 is closed, and it is worth noting that at the moment, the steel drum cover after the previous detection is placed on the conveyor 24 is conveyed away, the electric push rod 16 is reset, at the moment, the driving motor 10 is reversely rotated, the electromagnetic chuck 18 is driven leftwards to avoid the CCD monitoring machine 5, and the operation is repeated after the detection is completed.
The foregoing is merely exemplary of the present utility model and is not intended to limit the present utility model. Various modifications and variations of the present utility model will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are to be included in the scope of the claims of the present utility model.
Claims (6)
1. Barrel lid flaw detection line based on CCD detects, its characterized in that includes:
the device comprises a bottom plate (1), wherein a plurality of supporting blocks (2) are fixedly arranged on the bottom surface of the bottom plate (1), two driving frames (3) are fixedly arranged on the top surface of the bottom plate (1), a placing table (4) is fixedly arranged on the top surface of the bottom plate (1), and a CCD (charge coupled device) monitoring machine (5) is fixedly arranged on the top surface of the placing table (4);
and the feeding assembly is arranged on the top surface of the bottom plate (1) and is used for placing the steel drum cover at the detection probe of the CCD monitoring machine (5).
2. The CCD detection-based bung flaw detection line of claim 1, wherein the feeding assembly comprises:
drive strip (6), drive strip (6) set up the top surface of bottom plate (1), one side fixed mounting of drive strip (6) has two drive blocks (7), screw hole (8) are seted up to one side of drive block (7), two mounting groove (9) have all been seted up to one side of drive frame (3), inside one side fixed mounting of mounting groove (9) has driving motor (10), the one end fixed mounting of driving motor (10) drive shaft has lead screw (11), lead screw (11) with screw hole (8) threaded connection, the top surface fixed mounting of placing table (4) has a plurality of to place dish (12), the top surface fixed mounting of placing dish (12) has two location awl pieces (13), the bottom surface of drive strip (6) is provided with material loading strip (14), the top surface of drive strip (6) has seted up a plurality of drive hole (15), the inside fixed cover of drive hole (15) is equipped with electric putter (16), the one end of electric putter (16) pole with the fixed mounting of material loading strip (14), the fixed mounting of top surface (17) has a plurality of material loading strip (17) to be connected to one side.
3. The barrel cover flaw detection line based on CCD detection according to claim 2, wherein two clamping grooves (19) are formed in one side of each of the two driving frames (3), a plurality of clamping blocks (20) are fixedly mounted on one side of each driving bar (6), and the clamping blocks (20) are in sliding clamping connection with the clamping grooves (19).
4. The barrel cover flaw detection line based on CCD detection according to claim 2, wherein a plurality of limiting holes (21) are formed in the top surface of the driving strip (6), a plurality of limiting rods (22) are fixedly mounted on the top surface of the feeding strip (14), and the limiting rods (22) are movably sleeved with the limiting holes (21).
5. The barrel cover flaw detection line based on CCD detection according to claim 1, wherein a placing groove (23) is formed on one side of the placing table (4).
6. The barrel cover flaw detection line based on CCD detection according to claim 1, wherein a conveyor (24) is fixedly arranged on the top surface of the base plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320488802.6U CN219830888U (en) | 2023-03-15 | 2023-03-15 | Barrel cover flaw detection line based on CCD detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320488802.6U CN219830888U (en) | 2023-03-15 | 2023-03-15 | Barrel cover flaw detection line based on CCD detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219830888U true CN219830888U (en) | 2023-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320488802.6U Active CN219830888U (en) | 2023-03-15 | 2023-03-15 | Barrel cover flaw detection line based on CCD detection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219830888U (en) |
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2023
- 2023-03-15 CN CN202320488802.6U patent/CN219830888U/en active Active
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