CN220177565U - Device for detecting broken teeth of planetary wheel and processing equipment - Google Patents
Device for detecting broken teeth of planetary wheel and processing equipment Download PDFInfo
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- CN220177565U CN220177565U CN202321341540.7U CN202321341540U CN220177565U CN 220177565 U CN220177565 U CN 220177565U CN 202321341540 U CN202321341540 U CN 202321341540U CN 220177565 U CN220177565 U CN 220177565U
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- 238000001514 detection method Methods 0.000 claims abstract description 63
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- 238000001179 sorption measurement Methods 0.000 description 2
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- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a star wheel broken tooth detection device and processing equipment, comprising a bracket with a window at the bottom, wherein the bracket is provided with a lifter at the side of the window, the lifter is used for lifting and driving a rotator, a rotating shaft of the rotator penetrates through the window from top to bottom, the lower end of the rotating shaft is fixedly connected with a material sucking plate, the bottom side of the material sucking plate is a material grabbing station, a detection camera is fixedly arranged at one side of the bracket, and a shooting lens of the detection camera is aligned with the edge area of the material grabbing station. According to the utility model, accurate grabbing of the product is realized through lifting and matching of the material sucking, detection alignment is ensured, detection effectiveness is improved, and errors are reduced. Through circumferential rotation and fixed-point shooting, the product with a circumferential structure is dealt with, the circular detection of the local detail of the product is realized, and the detection continuity and efficiency are improved. The camera is used for detecting the tooth breaking equipment to replace manual operation, misjudgment can not be missed in each detection, human errors can be avoided, labor time is saved, and the camera detection efficiency is greatly superior to that of manual operation.
Description
Technical Field
The utility model belongs to the technical field of machinery, and relates to a full-automatic dynamic detection structure, in particular to a star wheel broken tooth detection device and processing equipment.
Background
The mobile phone has become a necessity in life and work of people, and the requirements of people on external aesthetic feeling and hand feeling of the mobile phone are also higher and higher, so that the rear cover of the mobile phone is gradually replaced by ceramic and glass from metal materials, and the grinding and polishing steps of the rear cover of the mobile phone are indispensable, but the processing of the rear cover of the mobile phone is a difficult problem, and the ceramic and the glass are difficult to process, and have very high hardness and very brittle.
Only grinding processing can be carried out after the semi-finished product, the grinding operation adopts the running star wheel to be placed in a grinding machine and operated through gear transmission, so that the teeth of the running star wheel are ensured to be good, and the traditional method adopts manual detection to detect whether the running star wheel breaks teeth or not, so that the problems of large manual detection error, high cost, low efficiency and the like exist.
To solve the above problems, for example, chinese patent literature discloses a suction nozzle detection integrated machine [ chinese patent No.: 202222113789.4 the utility model discloses a suction nozzle detection integrated machine, which comprises an equipment rack, wherein a flushing mechanism, a first conveying mechanism and a grabbing mechanism are arranged on the left side of the upper end of the equipment rack, and a turnover mechanism, a camera detection mechanism and a second conveying mechanism are arranged on the right side of the upper end of the equipment rack. The utility model has the beneficial effects that: the vacuum blowing machine can be in butt joint with an MES system in a factory, the light reflecting surface of a suction nozzle, the tip of the suction nozzle, a suction nozzle hole and the vacuum degree can be detected through the whole machine, meanwhile, the vacuum pressure and a cleaning water outlet hole can be adjusted, the product is dried through high-pressure hot air, and the cleaning water can be recycled.
According to the technical scheme, fixed-point shooting detection can be carried out on a static product, but local details cannot be continuously shot and detected in the running process of the product, so that the tooth detection of the planet wheel cannot be adapted.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides a planetary wheel broken tooth detection device and processing equipment for realizing local circulation detection of products by positioning, clamping, circumferential rotation and visual shooting.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a star wheel broken tooth detection device, includes the support of window is seted up to the bottom, the support in the riser is erect to the side of window, riser lift drive circulator, the pivot of circulator runs through from top to bottom the window, the lower extreme of pivot links firmly and inhales the flitch, the downside of inhaling the flitch is grab the material station, the support is adorned in one side admittedly and is detected the camera, the shooting lens of detecting the camera is aimed at grab the border region of material station.
In the above-mentioned planetary wheel broken tooth detection device, the suction plate is a plurality of laths of radial circumference extension, the outer end of lath sets up the suction structure, the external diameter profile of grabbing the material station is greater than a plurality of the external diameter profile of lath.
In the above-mentioned star wheel broken tooth detection device, the bottom surface of the detection camera is provided with the shooting lens, the shooting lens is arranged above the suction plate in parallel, and the shooting lens is positioned outside the outline of the suction plate.
In the above planetary wheel broken tooth detection device, the sucking structure comprises a sucking disc fixedly arranged on the bottom surface of the outer end of the strip, the upper part of the sucking disc is communicated with a vacuum box in a sealing manner, and a vacuum connector is arranged on the vacuum box.
In the above-mentioned star wheel broken tooth detection device, the suction structure comprises a groove concavely arranged on the bottom surface of the outer end of the strip, a magnet is embedded in the groove, and the magnet is flush with the bottom surface of the strip.
In the above-mentioned planetary wheel broken tooth detection device, the support includes the bottom plate, the frame is established to the week side wall of bottom plate, open in the middle part of the bottom plate the window, the riser pass through the riser solid dress in on the bottom plate, the lifting end of riser links firmly the crane, the circulator solid dress in on the crane.
In the planetary wheel broken tooth detection device, an adjusting motor is fixedly arranged on a side wall plate of the frame, the adjusting motor extends downwards to form an indexing shaft, and the indexing shaft is fixedly connected with the detection camera.
In the above planetary wheel broken tooth detection device, the front end and the rear end of the bottom plate are provided with clamping cylinders relatively, the telescopic rods of the clamping cylinders are fixedly connected with clamping plates, and the clamping plates extend downwards and are fixedly connected with clamping blocks.
In the above-mentioned loose star wheel broken tooth detection device, the slip table electric cylinder is adorned admittedly on the back lateral wall of frame, slip table electric cylinder is along vertical setting, the lifter plate of slip table electric cylinder links firmly the back lateral wall of frame.
A processing device comprises the loose wheel broken tooth detection device.
Compared with the prior art, the star wheel broken tooth detection device and the processing equipment have the following beneficial effects:
1. realize the accurate snatch of product through lift cooperation inhale the material, ensure to detect counterpoint, promote and detect the validity, reduce the error.
2. Through circumferential rotation and fixed-point shooting, the product with a circumferential structure is dealt with, the circular detection of the local detail of the product is realized, and the detection continuity and efficiency are improved.
3. The camera is used for detecting the tooth breaking equipment to replace manual operation, misjudgment can not be missed in each detection, human errors can be avoided, labor time is saved, and the camera detection efficiency is greatly superior to that of manual operation.
Drawings
Fig. 1 is a first perspective view of the star wheel broken tooth detection device.
Fig. 2 is a second perspective view of the star wheel broken tooth detection device.
In the figure, 1, a bracket; 2. a lifter; 3. a rotator; 4. a suction plate; 5. adjusting a motor; 6. detecting a camera; 7. a vacuum box; 8. a clamping cylinder; 9. a clamping plate; 10. a sliding table electric cylinder; 11. and (5) a star wheel.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1 and 2, the star wheel tooth breakage detection device comprises a support 1 with a window at the bottom, wherein the support 1 is provided with a lifter 2 at the side of the window, the lifter 2 is used for lifting and driving a rotator 3, a rotating shaft of the rotator 3 penetrates through the window from top to bottom, the lower end of the rotating shaft is fixedly connected with a material suction plate 4, the bottom side of the material suction plate 4 is a material grabbing station, a detection camera 6 is fixedly arranged at one side of the support 1, and a shooting lens of the detection camera 6 is aligned with the edge area of the material grabbing station.
The suction plate 4 extends a plurality of strips in a radial circumferential direction, the outer ends of the strips are provided with suction structures, and the outer diameter profile of the material grabbing station is larger than that of the strips. Through the suction structure with the suction point position one-to-one suction on the star wheel 11, make star wheel 11 coincide with the center of inhaling flitch 4 to the peripheral tooth of star wheel 11 evenly exposes in inhaling flitch 4 periphery, avoids sheltering from the tooth, is favorable to carrying out complete, clear shooting to the tooth.
The bottom surface of the detection camera 6 is provided with a shooting lens which is arranged above the suction plate 4 in parallel, and the shooting lens is positioned outside the outline of the suction plate 4. Teeth on the periphery of the planetary wheel 11 horizontally extend to the outside of the suction plate 4, so that a shooting lens and the teeth are kept in an up-down parallel state, an equidistant straight shooting effect is achieved, the actual condition of the teeth is effectively mastered, and the detection accuracy is improved.
The suction structure comprises a sucker fixedly arranged on the bottom surface of the outer end of the lath, the upper part of the sucker is communicated with a vacuum box 7 in a sealing way, and a vacuum joint is arranged on the vacuum box 7. The vacuum joint is connected with the vacuum pump through a pipeline, the vacuum pump is started to suck, a plurality of smooth adsorption surfaces are arranged on the star wheel, and the plurality of suckers are in one-to-one correspondence to suck the smooth adsorption surfaces, so that the whole star wheel 11 is accurately and stably sucked.
The bracket 1 comprises a bottom plate, a frame is arranged on the peripheral side wall of the bottom plate, a window is opened in the middle of the bottom plate, the lifter 2 is fixedly arranged on the bottom plate through a vertical plate, the lifting end of the lifter 2 is fixedly connected with a lifting frame, and the rotator 3 is fixedly arranged on the lifting frame. The assembly of all the components is realized through the bracket 1, and the relative positions among all the components are ensured, so that an integrally connected material taking detection structure is formed.
An adjusting motor 5 is fixedly arranged on a side wall plate of the frame, the adjusting motor 5 extends downwards to form an indexing shaft, and the indexing shaft is fixedly connected with a detection camera 6. The indexing shaft is driven to rotate positively and negatively through the adjusting motor 5, and the detecting camera 6 is synchronously driven to rotate left and right to adjust the position, so that shooting teeth are aligned according to requirements.
The front end and the rear end of the bottom plate are provided with clamping air cylinders 8 relatively, telescopic rods of the clamping air cylinders 8 are fixedly connected with clamping plates 9, and the clamping plates 9 extend downwards and are fixedly connected with clamping blocks. The clamping blocks are positioned below the grabbing station, and the clamping blocks on two sides are positioned on the same plane and are oppositely arranged. The clamping plates 9 are retracted synchronously through the two symmetrical clamping cylinders 8, so that the clamping blocks at two sides are contacted with the edges at two sides of the carrier simultaneously to form clamping fixation.
The rear side wall of the frame is fixedly provided with a sliding table electric cylinder 10, the sliding table electric cylinder 10 is vertically arranged, and a lifting plate of the sliding table electric cylinder 10 is fixedly connected with the rear side wall of the frame. The whole device is driven to vertically move up and down through the sliding table electric cylinder 10, so that the height of the support 1 is adjusted, and the operations of taking and discharging materials and detecting are realized.
The running star wheel broken tooth detection device has the following action modes:
the electric cylinder 10 of the sliding table is started to drive the integral support 1 to descend to a proper height, the clamping cylinders 8 on two sides retract the clamping plates 9 synchronously, so that the clamping blocks on two sides are contacted with the corresponding edges of the carrier simultaneously to form clamping fixation, the lifter 2 drives the material sucking plate 4 to descend to suck the free star wheel 11, then slightly lift the free star wheel 11, the rotator 3 drives the material sucking plate 4 to drive the free star wheel 11 to rotate at a constant speed in a directional manner, and the detection camera 6 is started to continuously shoot the peripheral teeth of the free star wheel 11 for visual detection.
Compared with the prior art, the star wheel broken tooth detection device has the following beneficial effects:
1. realize the accurate snatch of product through lift cooperation inhale the material, ensure to detect counterpoint, promote and detect the validity, reduce the error.
2. Through circumferential rotation and fixed-point shooting, the product with a circumferential structure is dealt with, the circular detection of the local detail of the product is realized, and the detection continuity and efficiency are improved.
3. The camera is used for detecting the tooth breaking equipment to replace manual operation, misjudgment can not be missed in each detection, human errors can be avoided, labor time is saved, and the camera detection efficiency is greatly superior to that of manual operation.
Example two
This embodiment is substantially the same as the first embodiment except that:
the material absorbing structure comprises a groove concavely arranged on the bottom surface of the outer end of the strip, and a magnet is embedded in the groove and is flush with the bottom surface of the strip. A plurality of patches are fixedly attached to the star wheel, a plurality of magnets are in one-to-one correspondence with the attraction iron sheets, and accurate and stable attraction of the whole star wheel 11 is realized.
Example III
Based on the first and second embodiments, the difference in this embodiment is:
a processing device comprises the loose wheel broken tooth detection device.
Compared with the prior art, the processing equipment has the following beneficial effects:
1. realize the accurate snatch of product through lift cooperation inhale the material, ensure to detect counterpoint, promote and detect the validity, reduce the error.
2. Through circumferential rotation and fixed-point shooting, the product with a circumferential structure is dealt with, the circular detection of the local detail of the product is realized, and the detection continuity and efficiency are improved.
3. The camera is used for detecting the tooth breaking equipment to replace manual operation, misjudgment can not be missed in each detection, human errors can be avoided, labor time is saved, and the camera detection efficiency is greatly superior to that of manual operation.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Although the stent 1 is used more herein; a lifter 2; a rotator 3; a suction plate 4; a regulating motor 5; a detection camera 6; a vacuum box 7; a clamping cylinder 8; a clamping plate 9; a slipway electric cylinder 10; the use of other terms is not precluded by the terms star wheel 11. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (10)
1. The utility model provides a star wheel broken tooth detection device, includes the support of window is seted up to the bottom, its characterized in that, the support in the riser is erect to the side of window, riser lift drive circulator, the pivot of circulator runs through from top to bottom the window, the lower extreme of pivot links firmly and inhales the flitch, the downside of inhaling the flitch is grabbed the material station, the support is adorned in one side admittedly and is detected the camera, the shooting lens of detecting the camera is aimed at grab the border region of material station.
2. The device for detecting the breakage of teeth of the star wheel according to claim 1, wherein the suction plate extends radially and circumferentially to form a plurality of strips, the outer ends of the strips are provided with suction structures, and the outer diameter profile of the material grabbing station is larger than the outer diameter profile of the plurality of strips.
3. The apparatus for detecting broken teeth of star wheel according to claim 2, wherein the bottom surface of the detecting camera is provided with the photographing lens, the photographing lens is arranged above the suction plate in parallel, and the photographing lens is positioned outside the contour of the suction plate.
4. The device for detecting the breakage of teeth of the star wheel according to claim 2, wherein the material sucking structure comprises a sucking disc fixedly arranged on the bottom surface of the outer end of the strip, the upper part of the sucking disc is communicated with a vacuum box in a sealing manner, and a vacuum connector is arranged on the vacuum box.
5. The device for detecting the breakage of teeth of the star wheel according to claim 2, wherein the material sucking structure comprises a groove concavely arranged on the bottom surface of the outer end of the strip, a magnet is embedded in the groove, and the magnet is flush with the bottom surface of the strip.
6. The device for detecting the breakage of teeth of a star wheel according to claim 1, wherein the support comprises a bottom plate, a frame is arranged on the periphery of the bottom plate, the window is opened in the middle of the bottom plate, the lifter is fixedly arranged on the bottom plate through a vertical plate, the lifting end of the lifter is fixedly connected with a lifting frame, and the rotator is fixedly arranged on the lifting frame.
7. The apparatus of claim 6, wherein an adjustment motor is fixedly mounted on a sidewall of the frame, the adjustment motor extends downward beyond an indexing shaft, and the indexing shaft is fixedly connected to the inspection camera.
8. The loose wheel broken tooth detecting device according to claim 6, wherein the front end and the rear end of the base plate are provided with clamping cylinders relatively, telescopic rods of the clamping cylinders are fixedly connected with clamping plates, and the clamping plates extend downwards and are fixedly connected with clamping blocks.
9. The loose wheel tooth breakage detection device according to claim 6, wherein a sliding table electric cylinder is fixedly arranged on the rear side wall of the frame, the sliding table electric cylinder is vertically arranged, and a lifting plate of the sliding table electric cylinder is fixedly connected with the rear side wall of the frame.
10. A processing apparatus comprising a loose wheel tooth breakage detection device according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321341540.7U CN220177565U (en) | 2023-05-30 | 2023-05-30 | Device for detecting broken teeth of planetary wheel and processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321341540.7U CN220177565U (en) | 2023-05-30 | 2023-05-30 | Device for detecting broken teeth of planetary wheel and processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220177565U true CN220177565U (en) | 2023-12-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321341540.7U Active CN220177565U (en) | 2023-05-30 | 2023-05-30 | Device for detecting broken teeth of planetary wheel and processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220177565U (en) |
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2023
- 2023-05-30 CN CN202321341540.7U patent/CN220177565U/en active Active
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