CN219853160U - Finish machining production line for starter housing - Google Patents
Finish machining production line for starter housing Download PDFInfo
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- CN219853160U CN219853160U CN202320986557.1U CN202320986557U CN219853160U CN 219853160 U CN219853160 U CN 219853160U CN 202320986557 U CN202320986557 U CN 202320986557U CN 219853160 U CN219853160 U CN 219853160U
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- 239000007858 starting material Substances 0.000 title claims abstract description 164
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000003754 machining Methods 0.000 title claims abstract description 28
- 238000005507 spraying Methods 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 238000007689 inspection Methods 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims description 49
- 238000012545 processing Methods 0.000 claims description 46
- 238000005406 washing Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000007599 discharging Methods 0.000 claims description 28
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000007605 air drying Methods 0.000 claims description 15
- 239000003599 detergent Substances 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 8
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000032683 aging Effects 0.000 description 3
- 238000012864 cross contamination Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
The utility model provides a finish machining production line for a starter housing, which is characterized in that a feeding unit, a first machining unit, a second machining unit, a third machining unit, a fourth machining unit, a cleaning unit, a product inspection unit, an insulating spraying unit, a baking unit and a finished product inspection unit are sequentially arranged according to a machining sequence, a feeding conveyor belt for conveying the starter housing to be machined is arranged in the feeding unit, a first lathe for finishing the bottom surface of the starter housing is arranged in the first machining unit, a second lathe for finishing the top surface of the starter housing is arranged in the second machining unit, a first machining center for finishing the side surface of the starter housing is arranged in the third machining unit, and a second machining center for finishing the inclined side surface of the starter housing is arranged in the fourth machining unit. The starter housing finish machining production line disclosed by the utility model has the advantages of high production quality, small occupied area, low labor cost and high degree of automation, effectively improves the production efficiency of enterprises, and reduces the production cost.
Description
Technical Field
The utility model relates to the technical field of finish machining of starter shells, in particular to a finish machining production line of starter shells.
Background
The starter housing is an important part in an automobile engine, and is mainly used for protecting parts inside the starter and playing roles of heat insulation, protection and attractive appearance. With the continuous development of automobile enterprises, higher requirements are also put on the production efficiency and the production quality of starter shells.
The starter shell is cast by aluminum water, and the fineness of the cast starter shell is poor and cannot be directly used on an engine, so that the cast body needs to be finished. Generally, after finishing, a large amount of metal scraps, oil stains, dirt and the like exist on the surface and inside of the starter shell, if the metal scraps, the oil stains, the dirt and the like are not timely disposed of, the surface quality of the starter shell is easily affected, the coating quality of an insulating coating of the starter shell is affected, the production yield of the starter shell is affected, and the manufacturing cost is increased. A starter housing finishing line is therefore proposed.
Disclosure of Invention
According to the starter shell finish machining production line, the production units are distributed in sequence according to the S shape, so that the occupied area of a field is effectively reduced, meanwhile, the washing and drying integrated machine is arranged in the production line, so that dirt, greasy dirt and metal scraps of the starter shell can be timely removed, the surface quality of the starter shell and the coating quality of an insulating coating are guaranteed, the automation degree of starter shell production is further improved, and the problems in the prior art are effectively solved.
In order to solve the technical problems, the technical scheme of the utility model is as follows:
the utility model provides a starter shell finish machining production line, installs feeding unit, first processing unit, second processing unit, third processing unit, fourth processing unit, cleaning unit, product inspection unit, insulating spraying unit, baking unit and finished product inspection unit in proper order according to the processing order, be provided with the feeding conveyer belt that the starter shell is waited to process in the feeding unit, be provided with the first lathe of finish machining starter shell bottom surface in the first processing unit, be provided with the second lathe of finish machining starter shell top surface in the second processing unit, be provided with the first machining center of finish machining starter shell side in the third processing unit, be provided with the second machining center of finish machining starter shell inclined side in the fourth processing unit, be provided with washing all-in-one in the cleaning unit, be provided with product inspection platform and product placement platform in the product inspection unit, be provided with insulating spraying machine in the insulating spraying unit, be provided with the baking box that is used for starter insulating coating solidification in the baking unit, be provided with finished product inspection platform and finished product placement platform in the finished product inspection unit, feeding unit, first processing unit, second processing unit, third processing unit, S processing unit, the formation finished product inspection unit, the product of S processing unit, the type of production line of S processing unit, and the type of production of finishing unit are formed in proper order. The production units are distributed according to the S-shaped layout, so that the occupied area of the production line is effectively reduced, and the S-shaped layout effectively avoids congestion and cross contamination in the production process, so that the quality stability of the starter shell is improved. The washing and drying integrated machine is added in the finish machining production line body, so that the just-machined starter shell can be immediately cleaned, the bad influence of dirt remained on the surface of the starter shell on the surface quality of the starter shell is avoided, and the production quality of the starter shell is effectively improved.
Further, the washing and drying integrated machine comprises a rotating device arranged at the central position inside the washing and drying integrated machine, a lifting mechanism arranged on the rotating device and used for controlling the lifting of the rotating device, and a discharging mechanism connected to the lower part of the rotating device.
Further, the lifting mechanism comprises a waterproof box arranged at the central position inside the washing and drying integrated machine, a lifting rod with one end arranged on the upper part of the waterproof box and used for controlling the waterproof box to lift and a cylinder arranged at the top of the washing and drying integrated machine, and the other end of the lifting rod is connected with the cylinder.
Further, the rotating device comprises a motor fixedly arranged in the waterproof box and a first connecting plate arranged at the output end of the motor, the output end of the motor extends out of the bottom of the waterproof box, and the motor base is fixedly connected to a bottom plate in the waterproof box.
Further, the discharging mechanism comprises a connecting rod, a second connecting plate and a discharging frame, wherein one end of the connecting rod is fixedly connected to the first connecting plate, the second connecting plate is fixedly connected to the connecting rod and located below the first connecting plate, and the discharging frame is fixedly connected to the other end of the connecting rod and used for placing a starter shell.
Further, according to circumference evenly distributed in the washing and drying all-in-one be provided with be used for placing the blowing groove of starter shell, put hot water in order to soak starter shell body and dirty first washing tank, put hot water and detergent in order to preliminary let dirty second washing tank that takes place chemical reaction, be used for combining the detergent to carry out ultrasonic cleaning's third washing tank to starter shell dirty, be used for combining the clear water to carry out ultrasonic cleaning's fourth washing tank to the starter shell, be used for blowing the air-drying groove of the drop of water on the starter shell and be used for drying the stoving groove of starter shell, the right rear rotation in air-drying groove is provided with the first apron that can cover in the air-drying groove top, be provided with the gas blow pipe in the first apron, the right rear rotation in stoving groove is provided with the second apron that is used for covering stoving groove top. The cleaning tank is provided with four different cleaning tanks and is matched with the air drying tank and the drying tank, dirt, greasy dirt, metal scraps and the like on the surface of the starter housing can be effectively removed, meanwhile, the cleaning surface cannot be left with detergent and water stains, secondary pollution on the surface of the starter housing is avoided, and the attractiveness of the starter housing is guaranteed. Meanwhile, 7 different cleaning and drying procedures can be finished simultaneously by one machine through linkage cooperation of the rotating device and the lifting mechanism of the washing and drying integrated machine, so that the production efficiency is improved, the time is saved, and the labor cost is reduced.
Further, the insulating flush coater includes the working chamber, sets up in the working chamber and is used for the positioning fixture of starter shell insulating spraying position, sets up in the positioning fixture below and is located the inside locating plate of insulating flush coater and sets up in the locating plate and be used for carrying out insulating spraying's spray gun to the starter shell. The insulating spraying machine is adopted to carry out insulating coating spraying operation on the starter shell, so that the traditional manual installation of the rubber ring can be replaced to realize insulation, the labor cost can be effectively reduced, and the hidden danger of electric leakage caused by aging of the rubber ring can be eliminated.
Further, the positioning fixture comprises a supporting structure, a positioning structure fixedly connected above the supporting structure and used for determining the placement position of the starter shell, a sliding structure connected to the positioning structure and used for translating the starter shell, a second pushing structure arranged on one side of the positioning structure and used for driving the sliding structure to slide, and a first pushing structure connected to the other side of the positioning structure and used for pushing and fixing the starter shell to a spraying position. The positioning fixture for the starter shell is arranged in the insulating spraying machine, so that the spraying area of the insulating coating can be rapidly determined, the assembly between the starter shell and the fixture is more rapid and convenient, the spraying quality and efficiency are effectively improved, and the degree of automation is improved.
Further, the number of the discharging mechanisms is 7.
The utility model has the following characteristics and beneficial effects:
1. the production units are distributed according to the S-shaped layout, so that the occupied area of the production line is effectively reduced, and the S-shaped layout effectively avoids congestion and cross contamination in the production process, so that the quality stability of the starter shell is improved.
2. The washing and drying integrated machine is added in the finish machining production line body, so that the just-machined starter shell can be immediately cleaned, the bad influence of dirt remained on the surface of the starter shell on the surface quality of the starter shell is avoided, and the production quality of the starter shell is effectively improved.
3. The cleaning tank is provided with four different cleaning tanks and is matched with the air drying tank and the drying tank, dirt, greasy dirt, metal scraps and the like on the surface of the starter housing can be effectively removed, meanwhile, the cleaning surface cannot be left with detergent and water stains, secondary pollution on the surface of the starter housing is avoided, and the attractiveness of the starter housing is guaranteed. Meanwhile, 7 different cleaning and drying procedures can be finished simultaneously by one machine through linkage cooperation of the rotating device and the lifting mechanism of the washing and drying integrated machine, so that the production efficiency is improved, the time is saved, and the labor cost is reduced.
4. The insulating spraying machine is adopted to carry out insulating coating spraying operation on the starter shell, so that the traditional manual installation of the rubber ring can be replaced to realize insulation, the labor cost can be effectively reduced, and the hidden danger of electric leakage caused by aging of the rubber ring can be eliminated. The positioning fixture for the starter shell is arranged in the insulating spraying machine, so that the spraying area of the insulating coating can be rapidly determined, the assembly between the starter shell and the fixture is more rapid and convenient, the spraying quality and efficiency are effectively improved, and the degree of automation is improved.
Compared with the prior art, the utility model has the technical effects that: the starter housing finish machining production line disclosed by the utility model has the advantages of high and stable production quality, small occupied area, low labor cost and high degree of automation, effectively improves the production efficiency of enterprises, and reduces the production cost.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic layout of a finishing line for starter housings according to the present utility model;
FIG. 2 is a schematic diagram of a washing and drying integrated machine in a finishing production line of a starter housing according to the present utility model;
FIG. 3 is a schematic diagram of a discharging mechanism of a washing and drying integrated machine in a starter housing finishing production line;
FIG. 4 is a top view of a washing and drying all-in-one machine in a starter housing finishing line of the present utility model;
FIG. 5 is a schematic diagram of an insulation applicator in a starter housing finishing line according to the present utility model;
FIG. 6 is a schematic view of a positioning fixture in a finishing line for starter housing according to the present utility model;
fig. 7 is a schematic structural view of the starter housing.
In the figure, 1-feeding unit; 101-a feed conveyor belt; 2-a first processing unit; 201-a first lathe; 3-a second processing unit; 301-a second lathe; 4-a third processing unit; 401-a first machining center; 5-a fourth processing unit; 501-a second machining center; 6-a cleaning unit; 61-washing and drying integrated machine; 62-lifting mechanism; 63-turning means; 64-a discharging mechanism; 601-lifting rod; 602-cylinder; 603-a waterproof box; 604-a discharging frame; 605-a motor; 606-connecting rods; 607-first connection plate; 608-a second connection plate; 6001-a discharge chute; 6002-a first cleaning tank; 6003-a second cleaning tank; 6004-a third cleaning tank; 6005-fourth cleaning tank; 6006-air drying groove; 6007-a gas-blowing tube; 6008-drying tank; 6009-a first cover plate; 6010-second cover plate; 7-a product inspection unit; 701-a product inspection station; 702—a product placement stage; 8-an insulating spraying unit; 801-an insulating applicator; 802-positioning a clamp; 803-spray gun; 804-positioning a plate; 805-working chamber; 8001-a support structure; 8002-a positioning structure; 8003-a sliding structure; 8004-a first urging structure; 8005-a second urging structure; 9-a baking unit; 901-baking oven; 10-a finished product inspection unit; 1001-a finished product inspection bench; 1002-a finished product placing table; 11-starter housing top surface; 12-starter housing side; 13-starter housing beveled side; 14-starter housing bottom surface.
Detailed Description
The following describes the embodiments of the present utility model further with reference to the drawings. The description of these embodiments is provided to assist understanding of the present utility model, but is not intended to limit the present utility model. In addition, the technical features of the embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
Referring to fig. 1, a starter housing finishing line is provided with a feeding unit 1, a first processing unit 2, a second processing unit 3, a third processing unit 4, a fourth processing unit 5, a cleaning unit 6, a product inspection unit 7, an insulating spraying unit 8, a baking unit 9, and a finished product inspection unit 10 in this order of processing. A feeding conveyor belt 101 for conveying the starter housing to be processed is arranged in the feeding unit 1; a first lathe 201 for finishing the bottom surface 14 of the starter housing is arranged in the first processing unit 2, a second lathe 301 for finishing the top surface 11 of the starter housing is arranged in the second processing unit 3, a first processing center 401 for finishing the side surface 12 of the starter housing is arranged in the third processing unit 4, a second processing center 501 for finishing the inclined side surface 13 of the starter housing is arranged in the fourth processing unit 5, and another processing center is required for finishing the holes in the direction of the inclined side surface of the starter housing as shown in fig. 7, so the second processing center 501 is arranged; a washing and drying integrated machine 61 is arranged in the washing unit 6; a product inspection table 701 and a product placement table 702 are arranged in the product inspection unit 7 to check whether the holes and the flat surfaces on the starter housing are all turned and milled or not through manual vision, and to check whether the starter housing is cleaned or not; an insulating spraying machine 801 is arranged in the insulating spraying unit 8; a baking box 901 for curing the starter insulating coating is arranged in the baking unit 9; a finished product inspection station 1001 and a finished product placement station 1002 are provided in the finished product inspection unit 10 to check whether the spraying quality of the starter housing is acceptable or not by manual vision. The feeding unit 1, the first processing unit 2, the second processing unit 3, the third processing unit 4, the fourth processing unit 5, the cleaning unit 6, the product inspection unit 7, the insulating spraying unit 8, the baking unit 9 and the product inspection unit 10 are distributed according to an S shape in sequence, so that an S-shaped finish machining production line is formed. The production units are distributed according to the S-shaped layout, so that the occupied area of the production line is effectively reduced, and the S-shaped layout effectively avoids congestion and cross contamination in the production process, so that the quality stability of the starter shell is improved. And the washing and drying integrated machine 61 is added into the finish machining production line body, so that the just-machined starter shell can be immediately cleaned, the bad influence of dirt remained on the surface of the starter shell on the surface quality of the starter shell is avoided, and the production quality of the starter shell is effectively improved.
Referring to fig. 2 and 3, the washing and drying integrated machine 61 includes a rotating device 63 provided at a central position inside the washing and drying integrated machine 61, a lifting mechanism 62 provided on the rotating device 63 for controlling the lifting of the rotating device 63, and a discharging mechanism 64 connected to a lower portion of the rotating device 63. The lifting mechanism 62 comprises a waterproof box 603 arranged at the central position inside the washing and drying integrated machine 61, a lifting rod 601 with one end arranged on the upper portion of the waterproof box 603 and used for controlling the waterproof box 603 to lift, and a cylinder 602 arranged at the top of the washing and drying integrated machine 61, wherein the waterproof box 603 can be assembled by stainless steel plates, plays a role in protecting a motor 605 from being splashed with water or detergent, and the other end of the lifting rod 601 can be connected with the cylinder 602 through a coupling. The rotating device 63 comprises a motor 605 fixedly arranged inside the waterproof box 603 and a first connecting plate 607 arranged at the output end of the motor 605, the output end of the motor 605 extends out of the bottom of the waterproof box 603, and a base of the motor 605 is fixedly connected to a bottom plate inside the waterproof box 603. The discharging mechanism 64 comprises a connecting rod 606 with one end fixedly connected to a first connecting plate 607 by a nut, a second connecting plate 608 which is fixedly connected to the connecting rod 606 by a nut and is positioned below the first connecting plate 607, and a discharging frame 604 which is fixedly connected to the other end of the connecting rod 606 by a nut or welded to the other end of the connecting rod 606 and is used for placing a starter shell, wherein a net-shaped water filtering port can be formed at the bottom of the discharging frame 604. The number of the discharging mechanisms 64 is 7, corresponding to 7 grooves.
Referring to fig. 4, a discharge tank 6001 for placing a starter housing, a first cleaning tank 6002 for placing hot water to infiltrate a starter housing body and dirt, a second cleaning tank 6003 for placing hot water and a detergent to primarily make the dirt react with each other, a third cleaning tank 6004 for ultrasonically cleaning the starter housing dirt in combination with the detergent, a fourth cleaning tank 6005 for ultrasonically cleaning the starter housing in combination with clean water, an air drying tank 6006 for blowing off water droplets on the starter housing, and a drying tank 6008 for drying the starter housing are uniformly distributed in the washing and drying integrated machine 61 according to the circumference, a first cover plate 6009 capable of covering the top of the air drying tank 6006 is provided in the right rear rotation of the air drying tank 6006, an air blowing pipe 6007 is provided in the first cover plate 6009, and a second cover plate 6010 for covering the top of the drying tank 6008 is provided in the right rear rotation of the drying tank 6008. Set up four kinds of different washing tanks and cooperate the use of air-drying groove 6006 and stoving groove 6008, can effectively get rid of dirty, greasy dirt and the metal chip etc. on starter shell surface, the washing surface can not remain detergent and water stain simultaneously, has not only avoided the secondary pollution on starter shell surface, has also guaranteed the pleasing to the eye of starter shell moreover. Meanwhile, 7 different cleaning and drying procedures can be finished simultaneously by one machine through linkage cooperation of the rotating device 63 and the lifting mechanism 62 of the cleaning and drying integrated machine 61, so that the production efficiency is improved, the time is saved, and the labor cost is reduced.
Referring to fig. 5 and 6, the insulating coater 801 includes a working chamber 805, a positioning jig 802 provided in the working chamber 805 for positioning an insulating coating position of the starter housing, a positioning plate 804 provided under the positioning jig 802 and located inside the insulating coater 801, and a coating gun 803 provided in the positioning plate 804 for insulating coating the starter housing, and the positioning plate 804 may be hinged inside the insulating coater 801 and the inclination angle of the positioning plate 804 may be controlled by a servo motor or a stepping motor or a hydraulic motor, etc. The insulating spraying machine 801 is adopted to carry out insulating coating spraying operation on the starter shell, so that the traditional manual installation of the rubber ring can be replaced to realize insulation, the labor cost can be effectively reduced, and the hidden danger of electric leakage caused by aging of the rubber ring can be eliminated. The positioning jig 802 includes a support structure 8001, a positioning structure 8002 fixedly connected to the support structure 8001 for determining a placement position of the starter housing, a slide structure 8003 connected to the positioning structure 8002 for translation of the starter housing, a second pushing structure 8005 provided on one side of the positioning structure 8002 for driving the slide structure 8003 to slide, and a first pushing structure 8004 connected to the other side of the positioning structure 8002 for pushing and fixing the starter housing to a spraying position. The positioning fixture 802 for setting the starter housing in the insulating spraying machine 801 can not only rapidly determine the spraying area of the insulating coating, but also enable the assembly between the starter housing and the fixture to be more rapid and convenient, thereby effectively improving the spraying quality and efficiency and the degree of automation.
The specific working principle of the utility model is as follows: the starter housing blank finished in the previous process is transported from the feeding conveyor belt 101 to a finishing production line; thereafter, the starter housing is transferred to the first lathe 201 to machine the bottom surface, then transferred to the second lathe 301 to machine the top surface thereof, then transferred to the first machining center 401 to machine the side surface thereof, and finally transferred to the second machining center 501 to machine the diagonal side surface thereof. The processed starter housing is transported to the washing and drying integrated machine 61, the starter housing is placed into a discharging mechanism 64 in a discharging groove 6001, a lifting mechanism 62 drives a rotating device 63 and the discharging mechanism 64 to lift, a motor 605 in the rotating device 63 rotates a first connecting plate 607 to enable the discharging mechanism 64 to be located above a first cleaning groove 6002, and the lifting mechanism 62 descends the discharging mechanism 64 into the first cleaning groove 6002 to enable the starter housing to be cleaned in the first cleaning groove 6002; since there are 7 discharging mechanisms 64 in total, there are discharging mechanisms 64 in each tank, taking as an example that only one starter housing (or a plurality of starter housings) is placed in each discharging mechanism 64, when the first starter housing performs cleaning operation in the first cleaning tank 6002, the second starter housing that has just been processed can be placed in the discharging mechanism 64 in the discharging tank 6001 to wait for cleaning; when the first starter housing is completely cleaned and is placed in the second cleaning tank 6003 by the cooperation of the lifting mechanism 62 and the rotating device 63, the second starter housing enters the first cleaning tank 6002 at this time, and the third starter housing is placed in the placing tank 6001, so that 7 starter housings can be placed in the washing and drying integrated machine 61 at the same time; when the starter housing is positioned in the air drying groove 6006, the first cover plate 6009 covers the opening of the air drying groove 6006 and blows off water drops on the starter housing through the air blowing pipe 6007; then the starter shell is transported into the drying groove 6008, and when the second cover plate 6010 covers the opening of the drying groove 6008, the starter shell starts to be dried in the drying groove 6008; after the 6 times of washing and drying processes are completed, the starter shells are taken out from the discharging groove 6001 again, and washing and drying of all the starter shells are completed through sequential operation. The washed and baked starter housing can be transferred to the product inspection bench 701 for manual inspection processing and cleaning quality, and qualified products and unqualified products are distinguished, and the qualified products can be transferred to the insulating spraying machine 801 for insulating coating spraying operation, and the starter housing is only required to be placed in the positioning clamp 802, and then the positioning clamp 802 can transport the starter housing to a spraying position, so that the machine can automatically finish spraying. The sprayed starter housing is transferred to a baking oven 901 for baking to improve the quality of the coating. Finally, the baked starter housing is transferred to the product inspection station 1001 for manual inspection and to distinguish between good and bad products.
The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model, and yet fall within the scope of the utility model.
Claims (9)
1. A starter shell finish machining production line which is characterized in that: the novel insulating spraying machine comprises a feeding unit (1), a first processing unit (2), a second processing unit (3), a third processing unit (4), a fourth processing unit (5), a cleaning unit (6), a product checking unit (7), an insulating spraying unit (8), a baking unit (9) and a finished product checking unit (10) which are sequentially installed according to the processing sequence, wherein a feeding conveyor belt (101) for conveying a starter housing to be processed is arranged in the feeding unit (1), a first lathe (201) for finishing the bottom surface (14) of the starter housing is arranged in the first processing unit (2), a second lathe (301) for finishing the top surface (11) of the starter housing is arranged in the second processing unit (3), a first processing center (401) for finishing the side surface (12) of the starter housing is arranged in the third processing unit (4), a second processing center (501) for finishing the inclined side surface (13) of the starter housing is arranged in the fourth processing unit (5), a washing all-in-one machine (61) is arranged in the cleaning unit (6), a product checking table (701) and a product placing table (702) is arranged in the product checking unit (7), an insulating spraying unit (801) is arranged in the insulating spraying unit (801), the novel starter insulation coating curing device is characterized in that a baking box (901) for curing the starter insulation coating is arranged in the baking unit (9), a finished product inspection table (1001) and a finished product placing table (1002) are arranged in the finished product inspection unit (10), and the feeding unit (1), the first processing unit (2), the second processing unit (3), the third processing unit (4), the fourth processing unit (5), the cleaning unit (6), the product inspection unit (7), the insulation spraying unit (8), the baking unit (9) and the finished product inspection unit (10) are sequentially distributed according to an S shape, so that an S-shaped finish machining production line is formed.
2. The starter housing finishing line of claim 1, wherein: the washing and drying integrated machine (61) comprises a rotating device (63) arranged at the central position inside the washing and drying integrated machine (61), a lifting mechanism (62) arranged on the rotating device (63) and used for controlling the lifting of the rotating device (63), and a discharging mechanism (64) connected to the lower part of the rotating device (63).
3. The starter housing finishing line of claim 2, wherein: the lifting mechanism (62) comprises a waterproof box (603) arranged at the central position inside the washing and drying integrated machine (61), a lifting rod (601) with one end arranged on the upper portion of the waterproof box (603) and used for controlling the waterproof box (603) to lift, and a cylinder (602) arranged at the top of the washing and drying integrated machine (61), wherein the other end of the lifting rod (601) is connected with the cylinder (602).
4. A starter housing finishing line as claimed in claim 3, wherein: the rotating device (63) comprises a motor (605) fixedly arranged inside the waterproof box (603) and a first connecting plate (607) arranged at the output end of the motor (605), the output end of the motor (605) extends out of the bottom of the waterproof box (603), and a base of the motor (605) is fixedly connected to a bottom plate inside the waterproof box (603).
5. The starter housing finishing line of claim 4, wherein: the discharging mechanism (64) comprises a connecting rod (606) with one end fixedly connected to the first connecting plate (607), a second connecting plate (608) fixedly connected to the connecting rod (606) and positioned below the first connecting plate (607), and a discharging frame (604) fixedly connected to the other end of the connecting rod (606) and used for placing a starter shell.
6. A starter housing finishing line according to any one of claims 1-5, wherein: the washing and drying integrated machine (61) is internally provided with a discharge groove (6001) for placing a starter shell, a first cleaning groove (6002) for placing hot water to infiltrate the starter shell body and dirt, a second cleaning groove (6003) for placing hot water and detergent to primarily enable the dirt to undergo chemical reaction, a third cleaning groove (6004) for combining the detergent to carry out ultrasonic cleaning on the starter shell dirt, a fourth cleaning groove (6005) for combining the clean water to carry out ultrasonic cleaning on the starter shell, an air drying groove (6006) for blowing off water drops on the starter shell and a drying groove (6008) for drying the starter shell, wherein a first cover plate (6009) capable of covering the top of the air drying groove (6006) is arranged at the right rear of the air drying groove (6006) in a rotating mode, an air blowing pipe (6007) is arranged in the first cover plate (6009), and a second cover plate (6010) for covering the top of the drying groove (6008) is arranged at the right rear of the drying groove (6008) in a rotating mode.
7. A starter housing finishing line according to any one of claims 1-5, wherein: the insulating spraying machine (801) comprises a working chamber (805), a positioning fixture (802) arranged in the working chamber (805) and used for positioning the insulating spraying position of the starter housing, a positioning plate (804) arranged below the positioning fixture (802) and positioned in the insulating spraying machine (801), and a spraying gun (803) arranged in the positioning plate (804) and used for conducting insulating spraying on the starter housing.
8. The starter housing finishing line of claim 7, wherein: the positioning clamp (802) comprises a supporting structure (8001), a positioning structure (8002) fixedly connected above the supporting structure (8001) for determining the placement position of the starter housing, a sliding structure (8003) connected to the positioning structure (8002) for translating the starter housing, a second pushing structure (8005) arranged on one side of the positioning structure (8002) for driving the sliding structure (8003) to slide, and a first pushing structure (8004) connected to the other side of the positioning structure (8002) for pushing and fixing the starter housing to a spraying position.
9. The starter housing finishing line of claim 5, wherein: the number of the discharging mechanisms (64) is 7.
Priority Applications (1)
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CN202320986557.1U CN219853160U (en) | 2023-04-27 | 2023-04-27 | Finish machining production line for starter housing |
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Application Number | Priority Date | Filing Date | Title |
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CN202320986557.1U CN219853160U (en) | 2023-04-27 | 2023-04-27 | Finish machining production line for starter housing |
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CN219853160U true CN219853160U (en) | 2023-10-20 |
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CN202320986557.1U Active CN219853160U (en) | 2023-04-27 | 2023-04-27 | Finish machining production line for starter housing |
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CN (1) | CN219853160U (en) |
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