CN210497453U - Full-automatic through type ultrasonic cleaner - Google Patents
Full-automatic through type ultrasonic cleaner Download PDFInfo
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- CN210497453U CN210497453U CN201921135604.1U CN201921135604U CN210497453U CN 210497453 U CN210497453 U CN 210497453U CN 201921135604 U CN201921135604 U CN 201921135604U CN 210497453 U CN210497453 U CN 210497453U
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Abstract
The application discloses full-automatic through type ultrasonic cleaner includes: the upper end of the machine body is provided with a cleaning area, and the lower end of the machine body is provided with an automatic feeding and discharging system; the cleaning area sequentially comprises a lotion high-pressure spraying cleaning area, a lotion ultrasonic cleaning area, a pure water high-pressure spraying rinsing area and a high-pressure hot air circulating drying area in a sectional manner, and high-pressure air knife water cutting areas are arranged between the lotion high-pressure spraying cleaning area and the lotion ultrasonic cleaning area and between the lotion ultrasonic cleaning area and the pure water high-pressure spraying rinsing area; automatic business turn over material system, including upper and lower material platform and conveying mechanism, the upper and lower material platform is established and is the linear type with the organism disjunctor on the left and right sides of organism and arranges, and conveying mechanism includes the conveying chain, and the conveying chain setting is carried each process section with the work piece and is washd in the washing district below. This application can prevent effectively that the heat from giving off, ensures that the inside temperature of cavity is even, solves the washing of various deep holes, blind hole part and provides solution, guarantees that the part reaches cleaning quality.
Description
Technical Field
The utility model relates to a technical field in the aspect of the cleaning equipment, especially a full-automatic through type ultrasonic cleaner.
Background
In the cleaning industry, such as hardware stamping parts, automobile metal precision parts, compressor air conditioner fittings, electronic parts and the like, a groove type cleaning machine is generally adopted, and the cleaning equipment can not clean deep holes and blind hole parts, can not dry and has low productivity; meanwhile, the workpiece is provided with oil stain, metal powder, scrap iron and other large granular impurities in the machining process, and the large granular impurities in the parts can enter the cleaning liquid in the cleaning process. In the prior art, the drying section of the cleaning equipment drives the workpiece to continuously run due to the equipment, a small part of heat is lost in the drying cavity, so that the uniformity of the temperature in the cavity is poor, the drying effect of a product is influenced, and the problem is caused because two ends in the cavity are in an open structure. Therefore, a full-automatic through type ultrasonic cleaning machine is designed,
SUMMERY OF THE UTILITY MODEL
Objects of the invention
The utility model aims at providing a full-automatic through type ultrasonic cleaner, wherein high-pressure fans are additionally arranged at two ends of a drying section, so that heat dissipation can be effectively prevented, and the internal temperature of a cavity is ensured to be uniform; the unique mode of ultrasonic cleaning and high-pressure spraying provides a solution for cleaning various deep-hole and blind-hole parts, and the parts are guaranteed to reach the cleaning quality.
(II) technical scheme
In order to realize the purpose, the utility model discloses a technical scheme:
a fully automatic pass-through ultrasonic cleaner comprising:
the upper end of the whole machine is provided with a cleaning area, and the lower end of the whole machine is provided with an automatic feeding and discharging system;
the cleaning area sequentially comprises a lotion high-pressure spraying cleaning area, a lotion ultrasonic cleaning area, a pure water high-pressure spraying rinsing area and a high-pressure hot air circulating drying area in a sectional mode, and high-pressure air knife water cutting areas are arranged between the lotion high-pressure spraying cleaning area and the lotion ultrasonic cleaning area and between the lotion ultrasonic cleaning area and the pure water high-pressure spraying rinsing area;
the automatic feeding and discharging system comprises an upper discharging platform, a lower discharging platform and a conveying mechanism, wherein the upper discharging platform and the lower discharging platform are arranged on the left side and the right side of a machine body in a linear type and are connected with the machine body, the conveying mechanism comprises a conveying chain, the conveying chain is arranged below a cleaning area and driven by a transmission motor to run at a preset speed to convey workpieces to various process sections, and the workpieces are subjected to cleaning agent spraying cleaning, ultrasonic cleaning, spray rinsing and air knife water cutting.
Further, lotion high pressure sprays washing district includes heating system and circulation system, heating system includes heater and temperature controller, the circulation system includes reservoir, filter and circulating pump.
Furthermore, lotion ultrasonic cleaning district includes heating system, ultrasonic system and the circulation system, ultrasonic system includes ultrasonic wave shakes board and supersonic generator, ultrasonic wave shakes the board and shakes the setting of working surface and plates hard chromium, supersonic generator adopts its sharp formula control.
Further, the pure water high-pressure spraying rinsing area comprises the heating system, the spraying system and a back flushing system, and the back flushing system is provided with an automatic back flushing column type precision filter.
Further, the high-pressure air knife water cutting area comprises an air cutting system, the air cutting system is provided with a high-pressure stainless steel air knife for liquid cutting, and the high-pressure stainless steel air knife is supplied with air by a high-pressure fan.
Further, the high-pressure hot air circulation cutting-drying area comprises the heating system and the air cutting system, and the heating system heats air supplied by the air cutting system to realize hot air circulation cutting-drying.
Further, the cleaning area is provided with a cleaning chamber, and the cleaning chamber is simultaneously arranged in the lotion high-pressure spray cleaning area, the lotion ultrasonic cleaning area and the pure water high-pressure spray rinsing area.
Furthermore, two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a cavity of the cleaning chamber of the high-pressure spraying cleaning area of the cleaning agent, one spray pipe is additionally arranged on each of the left side and the right side, and the spray pipes are parallel to the conveying direction of the workpiece and are as high as the center position of the workpiece.
Furthermore, two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a cavity of the cleaning chamber in the pure water high-pressure spray rinsing area.
Further, the conveying mechanism further comprises a tensioning device, and the tensioning device is connected with the conveying chain.
(III) advantageous effects
The utility model discloses compare produced profitable technological effect with the background art:
the utility model adopts the technical scheme to provide a full-automatic through type ultrasonic cleaner, wherein the high-pressure fans are additionally arranged at the two ends of the drying section, so that heat dissipation can be effectively prevented, and the uniform temperature in the cavity is ensured; the unique mode that sprays through adopting ultrasonic cleaning to add high pressure provides the solution for solving the washing of various deep holes, blind hole parts, guarantees that the part reaches cleaning quality, realizes getting rid of the high accuracy cleaning system of dirt such as product grease, surperficial dust behind CNC processing, has adopted the pure water that accords with the environmental protection requirement and use cost is more economical to wash. The novel water-saving device has the characteristics of scientific structure, reasonable design, economy, practicability, safety, environmental protection, reliability, firmness and long service life. Therefore, the novel electric heating furnace is a product with equal superior technical, practical and economic properties.
Drawings
Fig. 1 is a schematic structural view of a full-automatic through type ultrasonic cleaning machine according to an embodiment of the present invention;
fig. 2 is another schematic structural diagram of a full-automatic through type ultrasonic cleaning machine according to an embodiment of the present invention.
Reference numerals:
the cleaning agent high-pressure spray cleaning system comprises a cleaning agent high-pressure spray cleaning area 1, a cleaning agent ultrasonic cleaning area 2, a pure water high-pressure spray rinsing area 3, a high-pressure hot air circulation drying area 4, a high-pressure air knife water cutting area 5, a feeding table 6, a discharging table 7, a conveying mechanism 8, a conveying chain 81, a transmission motor 82, a tensioning device 83, a heating system 9, a circulating system 10, a liquid storage tank 101, a filter 102, a circulating pump 103, an air cutting system 11, a machine body 12, a cleaning area 13 and an automatic feeding and discharging system 14.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
In the description of the present invention, it should be noted that, for the orientation words, if there are terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and positional relationship indicated are based on the orientation or positional relationship shown in the drawings, and only for the convenience of describing the present invention and simplifying the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "at least" means one or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "assembled", "connected", and "connected", if any, are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; the two elements can be directly connected or connected through an intermediate medium, and the two elements can be communicated with each other. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
In the present application, unless otherwise specified or limited, "above" or "below" a first feature may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other through another feature therebetween. Also, the first feature being "above," "below," and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply an elevation which indicates a level of the first feature being higher than an elevation of the second feature. The first feature being "above", "below" and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or merely means that the first feature is at a lower level than the second feature.
The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the drawings of the specification. The embodiments described below are exemplary and are intended to be illustrative of the present invention, but should not be construed as limiting the invention.
As shown in fig. 1-2, a preferred embodiment of the present invention provides a full-automatic through-type ultrasonic cleaning machine, comprising: a machine body 12, the upper end of which is provided with a cleaning area 13 and the lower end of which is provided with an automatic feeding and discharging system 14; the cleaning area 13 is a sectional type and sequentially comprises a section of lotion high-pressure spraying cleaning area 1, a section of lotion ultrasonic cleaning area 2, a section of pure water high-pressure spraying rinsing area 3 and a section of high-pressure hot air circulation drying area 4, and is also provided with two sections of high-pressure air knife water cutting areas 5, wherein the sections of high-pressure air knife water cutting areas 5 are respectively arranged between the section of lotion high-pressure spraying cleaning area 1 and the section of lotion ultrasonic cleaning area 2 and between the section of lotion ultrasonic cleaning area 2 and the section of pure water high-pressure spraying rinsing area 3; specifically, a high-pressure air knife water cutting area 5 is connected to the downstream of a lotion high-pressure spraying and cleaning area 1, a lotion ultrasonic cleaning area 2 is connected to the downstream of the high-pressure air knife water cutting area 5, a pure water high-pressure spraying and rinsing area 3 is connected to the downstream of the lotion ultrasonic cleaning area 2, and a high-pressure hot air circulating and drying area 4 is connected to the downstream of the pure water high-pressure spraying and rinsing area 3; be furnished with automatic feeding and discharging system 14 simultaneously, circulation system etc. automatic feeding and discharging system 14 includes, unloading platform 6, 7 and conveying mechanism 8, on, unloading platform 6, 7 set up the left and right sides at the organism, and be the linear type with the organism disjunctor and arrange, conveying mechanism 8 includes conveying chain 81, conveying chain 81 sets up in washing district below, and by driving motor 82 drive with work piece transport each process section under the speed of predetermineeing, carry out lotion spray cleaning to the work piece, ultrasonic cleaning, spray rinsing, wind sword water cutting, circulation system includes circulating pump 103, filter 102 and reservoir 101 are in order to form independent pipeline circulation system, stable performance, rational in infrastructure, the operation is reliable, high efficiency. The operation flow is that an operator puts a workpiece on a conveying chain of a cleaning machine, the chain runs at a preset speed to convey the workpiece to each process section, the workpiece is subjected to cleaning agent spray cleaning, ultrasonic cleaning, spray rinsing and air knife water cutting, then the workpiece is subjected to high-pressure hot air circulation drying, a product is automatically conveyed out through transmission, and the product is manually unloaded, so that the whole cleaning process is completed.
In this embodiment, as shown in fig. 1-2, the lotion high-pressure spray cleaning area 1 includes a heating system 9 and a circulation system 10, the heating system includes a heater and a temperature controller, the circulation system 10 includes a liquid storage tank 101, a filter 102 and a circulation pump 103; the cleaning agent ultrasonic cleaning area 2 comprises a heating system 9, an ultrasonic system and a circulating system 10, wherein the ultrasonic system comprises an ultrasonic vibration plate 21 and an ultrasonic generator 22, the vibration working surface of the ultrasonic vibration plate 21 is provided with hard chromium plating, and the ultrasonic generator 22 is controlled in a separate excitation manner; the pure water high-pressure spray rinsing area 3 comprises a heating system 9, a circulating system 10 and a back flushing system, wherein the back flushing system is provided with an automatic back flushing column type precision filter; the high-pressure air knife water cutting area 5 comprises an air cutting system 11, the air cutting system 11 is provided with a high-pressure stainless steel air knife for cutting liquid, the high-pressure stainless steel air knife is supplied with air by a high-pressure fan, and a high-pressure fan 51 of the high-pressure air knife water cutting area 5 is a wind park fan; the high-pressure hot air circulation trunk cutting area 4 comprises a heating system 9 and an air cutting system 11, the heating system 9 heats air supplied by the air cutting system 11 to realize hot air circulation trunk cutting, and a high-pressure fan 41 of the high-pressure hot air circulation trunk cutting area 4 is a suction fan.
In some embodiments of the present embodiment, the cleaning zone is provided with cleaning chambers provided in the lotion high-pressure spray cleaning zone 1, the lotion ultrasonic cleaning zone 2, and the pure water high-pressure spray rinsing zone 3 at the same time. Specifically, in the embodiment, two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a chamber of a cleaning chamber of the high-pressure spraying cleaning area 1 for cleaning agent, one spray pipe is additionally arranged on each of the left side and the right side, and the spray pipes are parallel to the conveying direction of the workpiece and are as high as the center position of the workpiece; two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a cavity of a cleaning chamber of the pure water high-pressure spray rinsing area 3.
As shown in fig. 1, the conveying mechanism 8 further includes a tensioning device 83, the tensioning device 83 is connected with the conveying chain 81, wherein the conveying chain 81 uses SUS304 stainless steel to carry and convey the workpiece.
The utility model discloses a full-automatic through type ultrasonic cleaner's washing flow as follows:
→ the charge table feed: manually feeding, placing the parts in a washing basket, directly placing the shafts and the differential shells in a jig, starting a transmission motor, and sequentially conveying the parts to each station for cleaning and drying according to requirements;
→ wash spray rinse: impurities and oil stains of parts can be quickly removed through high-pressure spray cleaning, wherein the tank body is protected by a low liquid level and is provided with a high-level overflow drain;
→ air knife cut water: the air knife is used for cutting water, so that most of liquid can be cut to be dry, and the liquid in the next station is not polluted;
→ washing agent ultrasonic cleaning: heating a heating pipe, working an ultrasonic generator, working a circulating pump to ensure that a liquid storage tank and a cleaning tank pipeline circulate, wherein the tank body is internally protected by low liquid level, and high-level overflow drainage is arranged;
→ wash spray rinse: the final cleanliness of the product can be ensured by high-pressure spray cleaning, wherein the tank body is protected by low liquid level and is provided with high-level overflow drainage;
→ air knife cut water: water is cut through the air knife, most of liquid can be cut dry to prepare for the next drying;
water cut by air curtain machine: water is cut through the air curtain machine, so that a good water cutting effect is ensured, and preparation is made for the next drying;
→ heat pack oven dry: the heat heated by the heating bag is sent into the cavity through the fan, and the air return function is realized, so that the continuous circulation is realized, the water drops and the like of the product are dried, and the good drying effect of the product is achieved;
→ infrared drying: the product is baked by heating to 100 ℃ through infrared rays, so that the final drying effect is achieved;
→ discharge: when the washing basket or the workpiece is conveyed to the inductive switch at the discharging position, the transmission motor stops at the discharging position, the device gives an alarm to prompt that the discharging position has a product, and manual discharging is carried out.
The utility model adopts the technical scheme to provide a full-automatic through type ultrasonic cleaner, adopts PLC programmable logic controller automatic control and independent control, can realize remote control, and has higher degree of automation; a gantry type mechanical arm conveying mode is adopted, and the lifting and traversing mechanisms are driven by a motor so as to ensure stable operation; the action multiple stations are mutually coordinated and matched, and the fully-closed design can simultaneously lift and transversely move a plurality of cleaning baskets, so that the production efficiency is greatly improved; spraying, ultrasonic waves, bubbling and other different modes are combined, so that the best cleaning effect of the mobile phone shell is achieved. The novel water-saving device has the characteristics of scientific structure, reasonable design, economy, practicability, safety, environmental protection, reliability, firmness and long service life. Therefore, the novel electric heating furnace is a product with equal superior technical, practical and economic properties.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The utility model provides a full-automatic through type ultrasonic cleaner which characterized in that includes:
the upper end of the machine body is provided with a cleaning area, and the lower end of the machine body is provided with an automatic feeding and discharging system;
the cleaning area sequentially comprises a lotion high-pressure spraying cleaning area, a lotion ultrasonic cleaning area, a pure water high-pressure spraying rinsing area and a high-pressure hot air circulating drying area in a sectional mode, and high-pressure air knife water cutting areas are arranged between the lotion high-pressure spraying cleaning area and the lotion ultrasonic cleaning area and between the lotion ultrasonic cleaning area and the pure water high-pressure spraying rinsing area;
the automatic feeding and discharging system comprises an upper discharging platform, a lower discharging platform and a conveying mechanism, wherein the upper discharging platform and the lower discharging platform are arranged on the left side and the right side of a machine body in a linear type and are connected with the machine body, the conveying mechanism comprises a conveying chain, the conveying chain is arranged below a cleaning area to convey workpieces to each process section, and the workpieces are subjected to cleaning agent spray cleaning, ultrasonic cleaning, spray rinsing and air knife water cutting.
2. The fully automatic through type ultrasonic cleaning machine according to claim 1, wherein: the lotion high pressure sprays the cleaning zone including heating system and circulation system, heating system includes heater and temperature controller, the circulation system includes reservoir, filter and circulating pump.
3. The fully automatic through type ultrasonic cleaning machine according to claim 2, wherein: the lotion ultrasonic cleaning district include heating system, ultrasonic system with circulation system, ultrasonic system includes ultrasonic wave shakes board and supersonic generator, ultrasonic wave shakes the board vibrations working surface and sets up hard chromium plating, supersonic generator adopts its sharp formula control.
4. A fully automatic pass-through ultrasonic cleaner as defined in claim 3, wherein: the pure water high-pressure spraying rinsing area comprises the heating system, a spraying system and a back flushing system, wherein the back flushing system is provided with an automatic back flushing column type precision filter.
5. The fully automatic through type ultrasonic cleaning machine according to claim 4, wherein: the high-pressure air knife water cutting area comprises an air cutting system, the air cutting system is provided with a high-pressure stainless steel air knife for cutting liquid, and the high-pressure stainless steel air knife is supplied with air by a high-pressure fan.
6. The fully automatic through type ultrasonic cleaning machine according to claim 5, wherein: the high-pressure hot air circulation cutting-dry area comprises the heating system and the air cutting system, and the heating system heats air supplied by the air cutting system so as to realize hot air circulation cutting-dry.
7. The fully automatic through type ultrasonic cleaning machine according to any one of claims 1 to 6, wherein: the cleaning area is provided with a cleaning chamber, and the cleaning chamber is simultaneously arranged in the lotion high-pressure spray cleaning area, the lotion ultrasonic cleaning area and the pure water high-pressure spray rinsing area.
8. The fully automatic through-type ultrasonic cleaning machine according to claim 7, wherein: two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a cavity of the cleaning chamber of the high-pressure spray cleaning area of the cleaning agent, one spray pipe is additionally arranged on each of the left side and the right side, and the spray pipes are parallel to the conveying direction of the workpiece and are as high as the center position of the workpiece.
9. The fully automatic pass-through ultrasonic cleaner of claim 8, wherein: two stainless steel spray pipes are respectively arranged on the upper side and the lower side of a cavity of the cleaning chamber in the pure water high-pressure spray rinsing area.
10. A fully automatic pass-through ultrasonic cleaner as defined in claim 9, wherein: the conveying mechanism further comprises a tensioning device, and the tensioning device is connected with the conveying chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921135604.1U CN210497453U (en) | 2019-07-18 | 2019-07-18 | Full-automatic through type ultrasonic cleaner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921135604.1U CN210497453U (en) | 2019-07-18 | 2019-07-18 | Full-automatic through type ultrasonic cleaner |
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| CN210497453U true CN210497453U (en) | 2020-05-12 |
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| CN201921135604.1U Active CN210497453U (en) | 2019-07-18 | 2019-07-18 | Full-automatic through type ultrasonic cleaner |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404010A (en) * | 2020-11-30 | 2021-02-26 | 山东金帝精密机械科技股份有限公司 | Cleaning and drying device for zero-class products |
| CN113399369A (en) * | 2021-05-21 | 2021-09-17 | 中国联合工程有限公司 | Transverse moving type barrel cleaning device and method |
| CN114210649A (en) * | 2021-12-07 | 2022-03-22 | 厦门琻利五金制品有限公司 | Ultrasonic automatic cleaning device for sheet metal parts |
-
2019
- 2019-07-18 CN CN201921135604.1U patent/CN210497453U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404010A (en) * | 2020-11-30 | 2021-02-26 | 山东金帝精密机械科技股份有限公司 | Cleaning and drying device for zero-class products |
| CN113399369A (en) * | 2021-05-21 | 2021-09-17 | 中国联合工程有限公司 | Transverse moving type barrel cleaning device and method |
| CN114210649A (en) * | 2021-12-07 | 2022-03-22 | 厦门琻利五金制品有限公司 | Ultrasonic automatic cleaning device for sheet metal parts |
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