CN204281861U - Multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line - Google Patents
Multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line Download PDFInfo
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- CN204281861U CN204281861U CN201420241246.3U CN201420241246U CN204281861U CN 204281861 U CN204281861 U CN 204281861U CN 201420241246 U CN201420241246 U CN 201420241246U CN 204281861 U CN204281861 U CN 204281861U
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- phosphatization
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Abstract
The utility model discloses a kind of multi-purpose machinery hand feeding type piston and clean zinc-plated phosphating line.Different treatment process can be selected, automatically can complete the cleaning phosphatization of various different size piston or clean zinc-plated work, belong to a kind of piece surface treatment facility.Be characterized in that each process cell body is that in-line is arranged, by top material loading end mechanical manipulator delivery system and discharging end mechanical manipulator delivery system material frame be delivered in each process cell body successively and carry out surface treatment.The utility model structure is simple, a tractor serves several purposes, only need change piston fixture, can meet the cleaning phosphatization of different size piston or clean zinc-plated work.The treatment time that piston is managed in cell body throughout can from Row sum-equal matrix and setting in operation screen.Material frame is managed in cell body throughout and is in rotating state always, and this measure can guarantee that piece surface thickness of coating is even.
Description
Technical field
The utility model relates to a kind of industrial parts surface processing equipment, is specifically related to a kind of multi-purpose machinery hand feeding type piston and cleans zinc-plated phosphating equipment.
Background technology
The fast development of modern industry especially motor car engine industry, more and more higher to the surface quality requirements of all kinds of part, thereupon higher requirement be it is also proposed to piece surface treatment facility.Therefore, the development of surface processing equipment is in recent years very rapid, for different part and various surface treatment requirement, have developed the treatment facility of various ways.The problems such as in the equipment that these have been developed, the overwhelming majority can only meet a kind of process of surface treatment of single product, and labour intensity is large, and efficiency is low, and surface quality is unstable.Therefore can meet quality product in the urgent need to one, enhance productivity and reduce the surface processing equipment of labour intensity.
Summary of the invention
The utility model has the advantages that, a tractor serves several purposes, the surface treatment in enormous quantities of suitable multi items piston.
the utility model is achieved through the following technical solutions:
Device structure: loading and unloading station, ultrasonic cleaner (16), rinsing one groove (17), rinsing two groove (18), pickling tank (19), rinsing three groove (20), rinsing four groove (21), phosphatization one groove (22), phosphatization two groove (23), pot (24), rinsing five groove (25), rinsing six groove (26), hot water washing groove (27), hot-air seasoning one groove (28), hot-air seasoning two groove (29).Primarily of body (1), material loading end mechanical manipulator delivery system (2), discharging end mechanical manipulator delivery system (3), process cell body (4), material frame (5), groove is along material frame swivel arrangement (6), charging carriage (7), the pneumatic groove lid (8) of Phosphating Slot, Phosphating Solution heating tank (9), Phosphating Solution filtering system (10), hot-air drying unit (11), the pneumatic groove lid (12) of hot-air seasoning, inhale mist system (13), ultrasonic transducer (14), electric control system (15) forms.Process cell body (4) is arranged on the bottom of body (1), is followed successively by ultrasonic cleaner (16) from material loading end to discharging end, rinsing one groove (17), rinsing two groove (18), pickling tank (19), rinsing three groove (20), rinsing four groove (21), phosphatization one groove (22), phosphatization two groove (23), pot (24), rinsing five groove (25), rinsing six groove (26), hot water washing groove (27), hot-air seasoning one groove (28), hot-air seasoning two groove (29), in the top of process cell body (4), the top of body (1) is provided with material loading end mechanical manipulator delivery system (2), discharging end mechanical manipulator delivery system (3), in the side of body (1), the groove of process cell body (4) each cell body is along being provided with groove along material frame swivel arrangement (6), phosphatization one groove (22) of process cell body (4), the top of phosphatization two groove (23) is provided with the pneumatic groove lid (8) of Phosphating Slot, hot-air seasoning one groove (28), the top of hot-air seasoning two groove (29) is provided with the pneumatic groove lid (12) of hot-air seasoning, charging carriage (7) is provided with at loading and unloading end, inhale the top that mist system (13) is arranged on body (1), be provided with Phosphating Solution heating tank (9) in the outside of body (1), Phosphating Solution filtering system (10), hot-air drying unit (11) and electric control system (15).
an equipment is provided with simultaneously phosphatization one groove (22), phosphatization two groove (23) and pot (24).
all process cell bodies are arranged in " one " font, and feeding, discharge station is arranged in the two ends of equipment.
Be provided with groove along material frame swivel arrangement (6), the material frame of clamping piston is managed throughout in groove and in course of conveying and is in rotating state.
Be provided with a ultrasonic cleaner slightly washed for piston (16).
The top of body is provided with material loading end mechanical manipulator delivery system (2) and discharging end mechanical manipulator delivery system (3).
Be set side by side with phosphatization one groove (22), phosphatization two groove (23) and hot-air seasoning one groove (28), hot-air seasoning two groove (29), phosphatization one groove (22), phosphatization two groove (23).
Two phosphatization one grooves (22) arranged side by side and phosphatization two groove (23) are provided with the pneumatic groove lid (8) of Phosphating Slot.
two hot-air seasoning one grooves (28) arranged side by side and hot-air seasoning two groove (29) are provided with the pneumatic groove lid (12) of hot-air seasoning.
Be provided with a Phosphating Solution heating tank (9), cell body is designed to bilayer structure, and Phosphating Solution adopts thermal oil indirect heating, and Phosphating Solution adopts plate-and-frame filter press (39) on-line filtration.
Pot (24) is designed to bilayer structure, and tin plating electrolyte adopts thermal oil indirect heating.
The each action of this equipment is controlled by electric control system (15) PLC, and each process time can from Row sum-equal matrix and setting in operation screen.
accompanying drawing illustrates:
The utility model accompanying drawing is as follows:
Fig. 1 is the utility model front view
Fig. 2 is the utility model vertical view
Fig. 3 is the utility model side-view
Fig. 4 is the utility model Phosphating Slot pneumatic groove lid vertical view
Fig. 5 is the utility model hot-air seasoning groove pneumatic groove lid vertical view.
embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail:
See accompanying drawing 1-Fig. 5, multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line by body (1), material loading end mechanical manipulator delivery system (2), discharging end mechanical manipulator delivery system (3), process cell body (4), material frame (5), groove is along material frame swivel arrangement (6), charging carriage (7), the pneumatic groove lid (8) of Phosphating Slot, Phosphating Solution heating tank (9), Phosphating Solution filtering system (10), hot-air drying unit (11), the pneumatic groove lid (12) of hot-air seasoning groove, inhale mist system (13), ultrasonic transducer (14), the compositions such as electric control system (15).
Body (1) adopts section bar to be welded, inner liner stainless steel plate, and surrounding is provided with the viewing window inlaying toughened glass, in order to improve the operating mode visibility meter of equipment, is controlled by safety protection switch, and when viewing window is opened, equipment is automatically out of service; After viewing window is closed, equipment resumes operation automatically.Other parts of equipment are installed on body, and the two ends of body are loading and unloading station, are provided with the complete acknowledge-button box of loading, unloading material.Lighting lamp for work is provided with above loading and unloading station.
Material loading end mechanical manipulator delivery system (2) and discharging end mechanical manipulator delivery system (3) are set, above treatment trough, are provided with two cover mechanical manipulator delivery systems, in order to realize expecting that the transfer between cell body managed throughout by frame (5).Material loading end mechanical manipulator delivery system (2) can move to phosphatization one groove (22), phosphatization two groove (23) or pot (24), and discharging end mechanical manipulator delivery system (3) extracts material frame (5) after subsequent disposal groove until discharge station in the arbitrary groove above-mentioned three grooves.Sky material frame after discharging directly delivers to idle station by discharging end mechanical manipulator delivery system (3), then is delivered to feeding station by material loading end mechanical manipulator delivery system (2).After mechanical manipulator extracts and expects that frame (5) rising puts in place, gear (32) on material frame (5) engages with the gear (31) on mechanical manipulator material frame rotating driving device (30), material frame (5) is rotated, drain the ponding of piston combustion indoor, prevent from managing throughout between groove and alter liquid.
The lifting of mechanical manipulator, move horizontally and adopt step-down gear, rack pinion, range ability is detected by rotary encoder; Mechanical manipulator material frame swivel arrangement adopts step-down gear, sprocket wheel chain gear.
Set handling cell body (4): each process cell body is arranged on the bottom of body, for each treatment solution of splendid attire.This equipment is provided with following treatment trough altogether: ultrasonic cleaner (16), rinsing one groove (17), rinsing two groove (18), pickling tank (19), rinsing three groove (20), rinsing four groove (21), phosphatization one groove (22), phosphatization two groove (23), pot (24), rinsing five groove (25), rinsing six groove (26), hot water washing groove (27), hot-air seasoning one groove (28), hot-air seasoning two groove (29), arranges in " one " font.Each process cell body is equipped with blow-off pipe, upflow tube, filler pipe.Pot (24) adopts bilayer structure design, and internal layer is used for splendid attire tin plating electrolyte, outer is used for splendid attire thermal oil, is first heated after outer field thermal oil again by heat trnasfer indirect heating tin plating electrolyte by heating unit.
rinsing two groove (18), rinsing four groove (21), rinsing six groove (26) adopt flowing water work, and this measure can guarantee that tank liquor remains fresh clean, avoids secondary pollution.
arrange groove along material frame swivel arrangement (6): in order to avoid piston cavity produces " feeling suffocated " and the even phenomenon of plated film became uneven when process treatment process, the special arranged outside groove at body (1) is along material frame swivel arrangement (6).After the decline of material frame puts in place, support by the V-block of groove along both sides.Gear (32) on material frame and groove are along expecting that the gear (33) on frame swivel arrangement (6) engages, step-down gear (36) drives transmission shaft (37) and cone gear (38), makes material frame remain rotation in whole process treatment process.Speed of rotation passes through Frequency Converter Control.
Material frame (5) is made up of outside bin (34), internal rotating frame (35), gear (32), sprocket wheel, chain, tightening pulley etc.Internal rotating frame is used for clamping piston, only need change the surface treatment that fixture can adapt to different size piston.Material frame adopts stainless material to make, and can meet simultaneously work in acidity and alkaline tank liquor, and not easily be corroded.
Phosphating Slot pneumatic groove lid (8) is set: be respectively provided with a pneumatic groove lid (8) at phosphatization one groove (22) and phosphatization two groove (23) top.Prevent material frame (5) when horizontal feed, in Phosphating Solution instillation tin plating electrolyte.Pneumatic groove lid on phosphatization one groove (22) runs to idle station direction; Pneumatic groove lid on phosphatization two groove (23) runs to pot (24) direction.Groove lid, by air cylinder driven, puts in place and relies on proximity switch to detect.The opening and closing of groove lid and mechanical manipulator are elevated to be interlocked by PLC and control.
phosphating Solution heating tank (9) is set: if Phosphating Solution adopts direct heating mode, easily produce fouling on the surface of heating unit, dirty layer is hard, is difficult to cleaning, has a strong impact on heat exchange efficiency.Therefore be provided with separately a Phosphating Solution heating tank (9) in the outside of body (1).This heating tank adopts bilayer structure design, and internal layer splendid attire Phosphating Solution, outer splendid attire thermal oil, heating unit first heats outer field thermal oil, by the Phosphating Solution of heat trnasfer indirect heating internal layer.
Phosphating Solution filtering system (10) is set: in whole phosphorization treatment process process, keep clean for making Phosphating Solution, reduce the content of chemical reaction impurity in Phosphating Solution, by plate-and-frame filter press (39) and filtration pump (40), Phosphating Solution is filtered online in time.Working process is: filtration pump (40) extracts Phosphating Solution through Cemented filling in plate-and-frame filter press (39) in phosphatization one groove (22), phosphatization two groove (23), Phosphating Solution after filtration flow to heating in Phosphating Solution heating tank (9), and the Phosphating Solution after heating relies in flow by gravity rephosphorizationization one groove (22) and phosphatization two groove (23).The filter cloth rear Reusability capable of washing of plate-and-frame filter press (39).
Hot-air drying unit (11) is set: if not dry immediately after each art breading in the premenstrual road of piston, surface very easily produces water stain, if be aluminum piston, the steel annular groove on piston easily produces rust staining, has a strong impact on piston face quality.Therefore by the circulating air that hot-air drying unit (11) produces, piston is dried.Due to drying time, comparatively other process treatment time is long, and in order to not affect production efficiency, this equipment is set up in parallel two hot-air seasoning that can simultaneously work grooves (28) and hot-air seasoning two groove (29).Tuyere is furnished with in the bottom of cell body and two sides.Recirculation blower (41) from hot-air seasoning one groove (28) and hot-air seasoning two groove (29) interior draw air through heating element heats after-blow to piston face.Heating temperature can set voluntarily in operation screen.What adopt due to this heating unit is recirculating air principle of work, in order to effectively reduce energy consumption, improving heating efficiency, being respectively provided with a pneumatic groove lid (12) of the hot-air seasoning that can work independently above two drying tanks.
ultrasonic transducer (14) is set: due to piston ring groove and oil hole size little, inner easily inlay tiny impurity, not easily clean up.Therefore first art breading adopts ultrasonic cleaning." cavitation " effect produced by ultrasonic transducer.
Effectively can clean out the impurity in piston ring groove and oil hole, improve the degree of cleaning of piston surfaces externally and internally.
Charging carriage (7) being set: when piston is when carrying out each art breading, operator can utilize charging carriage, in device external charging, saving and producing non-cutting time, effectively improve production efficiency.
Arrange and inhale mist system (13): because ultrasonic cleaning, phosphatization, zinc-plated tank liquor all need heating, easily produce a large amount of mist vapour during work, affect the physical and mental health of operator and the Working environment in workshop.Be provided with above body and inhale mist system (13).This system is inhaled nebelwind machine by three and is formed, and slave unit internal suction fog is delivered to after emission-control equipment process directly emptying through airduct.
The utility model multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line whole process by PLC time variable control, reliable, failure rate is low, highly versatile, only need change piston fixture and in operation screen, select corresponding treatment process automatically can complete the cleaning phosphatization of piston or clean zinc-plated work.Under the prerequisite ensureing quality product, effectively reduce the labour intensity of operator.
Claims (12)
1. multi-purpose machinery hand feeding type piston cleans a zinc-plated phosphating line, by body (1), material loading end mechanical manipulator delivery system (2), discharging end mechanical manipulator delivery system (3), process cell body (4), material frame (5), groove is along material frame swivel arrangement (6), charging carriage (7), the pneumatic groove lid (8) of Phosphating Slot, Phosphating Solution heating tank (9), Phosphating Solution filtering system (10), hot-air drying unit (11), the pneumatic groove lid (12) of hot-air seasoning, inhale mist system (13), ultrasonic transducer (14), electric control system (15) forms, and it is characterized in that processing the bottom that cell body (4) is arranged on body (1), is followed successively by ultrasonic cleaner (16) from material loading end to discharging end, rinsing one groove (17), rinsing two groove (18), pickling tank (19), rinsing three groove (20), rinsing four groove (21), phosphatization one groove (22), phosphatization two groove (23), pot (24), rinsing five groove (25), rinsing six groove (26), hot water washing groove (27), hot-air seasoning one groove (28), hot-air seasoning two groove (29), in the top of process cell body (4), the top of body (1) is provided with material loading end mechanical manipulator delivery system (2), discharging end mechanical manipulator delivery system (3), in the side of body (1), the groove of process cell body (4) each cell body is along being provided with groove along material frame swivel arrangement (6), phosphatization one groove (22) of process cell body (4), the top of phosphatization two groove (23) is provided with the pneumatic groove lid (8) of Phosphating Slot, hot-air seasoning one groove (28), the top of hot-air seasoning two groove (29) is provided with the pneumatic groove lid (12) of hot-air seasoning, charging carriage (7) is provided with at loading and unloading end, inhale the top that mist system (13) is arranged on body (1), be provided with Phosphating Solution heating tank (9) in the outside of body (1), Phosphating Solution filtering system (10), hot-air drying unit (11) and electric control system (15).
2. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 1, it is characterized in that on an equipment, be provided with phosphatization one groove (22), phosphatization two groove (23) and pot (24) simultaneously.
3. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 2, and it is characterized in that all process cell bodies are arranged in " one " font, feeding, discharge station is arranged in the two ends of equipment.
4. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 3, it is characterized in that being provided with groove along material frame swivel arrangement (6), the material frame (5) of clamping piston is managed throughout in groove and in course of conveying and is in rotating state.
5. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 4, it is characterized in that being provided with a ultrasonic cleaner slightly washed for piston (16).
6. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 5, it is characterized in that being provided with material loading end mechanical manipulator delivery system (2) and discharging end mechanical manipulator delivery system (3) at the top of body.
7. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 6, it is characterized in that being set side by side with phosphatization one groove (22), phosphatization two groove (23) and hot-air seasoning one groove (28), hot-air seasoning two groove (29).
8. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 7, it is characterized in that being provided with the pneumatic groove lid (8) of Phosphating Slot on two phosphatization one grooves (22) arranged side by side and phosphatization two groove (23).
9. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 8, it is characterized in that being provided with the pneumatic groove lid (12) of hot-air seasoning on two hot-air seasoning one grooves (28) arranged side by side and hot-air seasoning two groove (29).
10. multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line according to claim 9, it is characterized in that being provided with a Phosphating Solution heating tank (9), cell body is designed to bilayer structure, Phosphating Solution adopts thermal oil indirect heating, and Phosphating Solution adopts plate-and-frame filter press (39) on-line filtration.
11. according to claim 10 multi-purpose machinery hand feeding type piston clean zinc-plated phosphating line, it is characterized in that pot (24) is designed to bilayer structure, tin plating electrolyte adopts thermal oil indirect heating.
12. clean zinc-plated phosphating line according to multi-purpose machinery hand feeding type piston described in claim 11, and it is characterized in that each action of this equipment is controlled by electric control system (15) PLC, each process time can from Row sum-equal matrix and setting in operation screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420241246.3U CN204281861U (en) | 2014-05-13 | 2014-05-13 | Multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420241246.3U CN204281861U (en) | 2014-05-13 | 2014-05-13 | Multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line |
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| Publication Number | Publication Date |
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| CN204281861U true CN204281861U (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420241246.3U Expired - Fee Related CN204281861U (en) | 2014-05-13 | 2014-05-13 | Multi-purpose machinery hand feeding type piston cleans zinc-plated phosphating line |
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| CN (1) | CN204281861U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766164A (en) * | 2016-12-14 | 2017-05-31 | 鹤山恒基钢丝制品有限公司 | A kind of phosphorating treatment automatic heater |
| CN107620059A (en) * | 2017-09-29 | 2018-01-23 | 常熟市常力紧固件有限公司 | A kind of production technology of high anti-corrosion trivalent chromium passivation film |
| CN108941039A (en) * | 2018-06-25 | 2018-12-07 | 苏州品翔电通有限公司 | The supersonic wave cleaning machine of automatic liquid-feeding |
| CN108971063A (en) * | 2018-08-06 | 2018-12-11 | 潍坊科技学院 | A kind of machine-building machine tool cleaning drying device |
| CN109107809A (en) * | 2018-09-05 | 2019-01-01 | 泰州易创自动化工程有限公司 | A kind of compressor piston surface Teflon spray-painting production line |
| CN109868494A (en) * | 2019-04-01 | 2019-06-11 | 湖北韩泰智能设备有限公司 | A kind of Full-automatic aluminum piston hard anodizing system |
| CN113463080A (en) * | 2021-06-28 | 2021-10-01 | 新昌县新宏力铝业有限公司 | Corrosion-resistant aluminum oxidation processing technology for integrated kitchen handle |
-
2014
- 2014-05-13 CN CN201420241246.3U patent/CN204281861U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766164A (en) * | 2016-12-14 | 2017-05-31 | 鹤山恒基钢丝制品有限公司 | A kind of phosphorating treatment automatic heater |
| CN107620059A (en) * | 2017-09-29 | 2018-01-23 | 常熟市常力紧固件有限公司 | A kind of production technology of high anti-corrosion trivalent chromium passivation film |
| CN108941039A (en) * | 2018-06-25 | 2018-12-07 | 苏州品翔电通有限公司 | The supersonic wave cleaning machine of automatic liquid-feeding |
| CN108971063A (en) * | 2018-08-06 | 2018-12-11 | 潍坊科技学院 | A kind of machine-building machine tool cleaning drying device |
| CN109107809A (en) * | 2018-09-05 | 2019-01-01 | 泰州易创自动化工程有限公司 | A kind of compressor piston surface Teflon spray-painting production line |
| CN109868494A (en) * | 2019-04-01 | 2019-06-11 | 湖北韩泰智能设备有限公司 | A kind of Full-automatic aluminum piston hard anodizing system |
| CN109868494B (en) * | 2019-04-01 | 2024-01-02 | 湖北韩泰智能设备有限公司 | Full-automatic aluminum piston hard anodic oxidation system |
| CN113463080A (en) * | 2021-06-28 | 2021-10-01 | 新昌县新宏力铝业有限公司 | Corrosion-resistant aluminum oxidation processing technology for integrated kitchen handle |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 Termination date: 20210513 |