CN215613553U - Full automatic spray belt cleaning device of ring formula chain - Google Patents
Full automatic spray belt cleaning device of ring formula chain Download PDFInfo
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- CN215613553U CN215613553U CN202121926864.8U CN202121926864U CN215613553U CN 215613553 U CN215613553 U CN 215613553U CN 202121926864 U CN202121926864 U CN 202121926864U CN 215613553 U CN215613553 U CN 215613553U
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Abstract
The utility model belongs to the technical field of cleaning devices, and particularly relates to a circular ring type chain type full-automatic spraying cleaning device which is provided with a feeding area and a discharging area on an annular net chain type conveyor, wherein a rough cleaning bin, a fine cleaning bin, a spraying anti-rust bin, a wind cutting water bin, a drying bin and a wind blowing cooling area are sequentially arranged behind the feeding area, so that an annular cleaning workbench is formed, different cleaning processes can be simultaneously carried out on a plurality of workpieces, and the cleaning efficiency is improved; and carry out twice washing through thick storehouse, the fine purifiation storehouse to the work piece, ensure cleaning performance to be equipped with and spray rust-resistant storehouse, can carry out the rinsing and spray corrosion inhibitor to the work piece, further ensure that the work piece surface is clean, and prevent the work piece corrosion.
Description
Technical Field
The utility model belongs to the technical field of cleaning devices, and particularly relates to a ring type chain type full-automatic spraying cleaning device.
Background
The air valve of the engine is a part which is specially responsible for inputting air into the engine and discharging waste gas after combustion, the air valve needs to be subjected to the process flows of hot electric upsetting, forging, quenching, tempering, turning and the like in the machining process, and the surface of the valve which is just machined is polluted by oil stains and metal chips and needs to be cleaned.
For example, in the prior art, chinese patent document No. CN201855818U describes a hollow sodium-filled valve inner hole and valve outer surface cleaning and drying device, and the cleaning and drying operations are intensively arranged in the same cleaning container, which has low cleaning efficiency, poor cleaning effect, and cannot effectively clean the cleaning solution, and the cleaning solution has short service time and is frequently replaced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a circular ring type chain type full-automatic spraying and cleaning device, which solves the technical problems of low cleaning efficiency and poor cleaning effect on machined parts such as air valves and the like in the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a full automatic spray belt cleaning device of ring formula chain, includes:
the device comprises an annular net chain type conveyor, a feeding area and a discharging area, wherein the annular net chain type conveyor is provided with the feeding area and the discharging area;
a rough washing bin, a fine washing bin and a drying bin are sequentially arranged behind the feeding area, spraying mechanisms are respectively arranged in the rough washing bin and the fine washing bin, liquid storage tanks for providing cleaning liquid for the corresponding spraying mechanisms are respectively arranged at the bottoms of the rough washing bin and the fine washing bin, each spraying mechanism comprises a nozzle group and a liquid supply pump, the input end of each liquid supply pump is correspondingly communicated with the bottom of the liquid storage tank, the output end of each liquid supply pump is correspondingly communicated with the nozzle group, and an electric heating pipe is arranged in the drying bin;
and the electric control cabinet is used for controlling the operation of the annular net chain type conveyor, the liquid supply pump and the electric heating pipe.
Preferably, a spraying rust-proof bin is arranged between the fine cleaning bin and the drying bin, a spraying mechanism is arranged in the spraying rust-proof bin, and a liquid storage tank for supplying rinsing rust-proof liquid to the spraying mechanism in the spraying rust-proof bin is arranged at the bottom of the spraying rust-proof bin.
Preferably, an air cutting water bin is arranged between the spraying and rust preventing bin and the drying bin, an air cutting mechanism is arranged in the air cutting water bin, and the air cutting mechanism comprises an air blowing nozzle arranged in the air cutting water bin and an air supply interface communicated with the air blowing nozzle.
Preferably, the front end of the rough washing bin, the front end of the fine washing bin, the front end of the spraying rust-proof bin, the front end of the wind cutting water bin and the front end and the rear end of the drying bin are respectively provided with a pneumatic lifting door; and the top parts of the rough washing bin, the fine washing bin, the spraying rust-proof bin, the wind cut water bin and the drying bin are respectively provided with an exhaust pipeline.
Preferably, each liquid storage tank is provided with a circulating filter pump; the liquid supply pump is a multistage centrifugal pump.
Preferably, an air-blowing cooling area is arranged behind the drying bin, and a heat dissipation fan is arranged in the air-blowing cooling area.
Preferably, a plurality of workpiece placing tables are provided along the endless-mesh chain conveyor.
Preferably, an acidimeter, an oil slick scooping machine and a decontamination material receiving basin are arranged beside the liquid storage tank at the bottom of the rough washing bin, the acidimeter is used for measuring the acidity of the cleaning liquid in the liquid storage tank at the bottom of the rough washing bin, and the oil slick scooping machine is used for scooping the oil slick on the surface of the cleaning liquid in the liquid storage tank at the bottom of the rough washing bin into the decontamination material receiving basin.
Compared with the prior art, the utility model has the beneficial effects that: the circular ring type chain type full-automatic spraying and cleaning device is characterized in that a feeding area and a discharging area are arranged on a circular ring type net chain type conveyor, and a rough cleaning bin, a fine cleaning bin, a spraying anti-rust bin, a wind cutting water bin, a drying bin and a wind blowing cooling area are sequentially arranged behind the feeding area, so that a circular cleaning workbench is formed, different cleaning processes can be simultaneously carried out on a plurality of workpieces, and the cleaning efficiency is improved; and carry out twice washing through thick storehouse, the fine purifiation storehouse to the work piece, ensure cleaning performance to be equipped with and spray rust-resistant storehouse, can carry out the rinsing and spray corrosion inhibitor to the work piece, further ensure that the work piece surface is clean, and prevent the work piece corrosion.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
fig. 1 is a schematic structural view in the front view direction of an embodiment of the circular chain type full-automatic spray cleaning device of the present invention.
FIG. 2 is a schematic structural view in the left-view direction of an embodiment of the circular chain type full-automatic spray cleaning device of the present invention
Fig. 3 is a schematic structural view in a top view direction of an embodiment of the circular chain type full-automatic spray cleaning device of the present invention.
In the drawings, each reference numeral means: the device comprises an annular net chain type conveyor 1, a feeding area 11, a blanking area 12, a workpiece placing table 13, an electrical control cabinet 14, a valve 15, a speed regulating motor 16, a rough washing bin 2, an exhaust pumping pipeline 21, a liquid input pipe 22, an acidimeter 23, a floating oil removing machine 24, a decontamination material receiving basin 25, a fine washing bin 3, a spraying rust-proof bin 4, a wind cutting water bin 5, an upper blowing nozzle 51, a lower blowing nozzle 52, an air supply interface 53, a drying bin 6, an electric heating pipe 61, a wind blowing cooling area 7, a cooling fan 71, a pneumatic lifting door 8, a spraying mechanism 9, an upper nozzle 91, a lower nozzle 92, a multistage centrifugal pump 93, an input pipe 94, a first branch pipe 95, a second branch pipe 96, a collecting hopper 97, a blowdown valve 98, a liquid storage tank 10 and a circulating filter pump 101.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A circular ring type chain type full-automatic spray cleaning device, please refer to fig. 1 to 3.
As shown in fig. 1, the circular ring type chain type full-automatic spray cleaning device comprises a circular net chain type conveyor 1, as shown in fig. 3, the arrow direction represents the transportation direction of the circular net chain type conveyor 1, and the circular net chain type conveyor 1 is provided with a speed regulating motor 16 which can regulate the running speed.
Be equipped with material loading district 11 and unloading district 12 on endless network chain conveyor 1 to being equipped with a plurality of work pieces along endless network chain conveyor 1 and placing platform 13, placing platform 13 on the work piece with just processing, need abluent valve 15 pendulum in material loading district 11, placing platform 13 from the work piece with the clean valve in unloading district 12, placing platform 13 through setting up the work piece, making valve 15 place stably, and separate valve 15 and endless network chain conveyor 1 surface, the washing of valve 15 of being convenient for. The workpiece placing table in the present embodiment is used for placing the air gate, and in other embodiments, other components that need to be cleaned may be placed on the workpiece placing table for cleaning.
As shown in fig. 3, a rough washing bin 2, a fine washing bin 3, a spraying rust-proof bin 4, a wind cutting water bin 5 and a drying bin 6 are sequentially arranged above an annular net chain type conveyor 1 and behind a feeding area 11, a wind blowing cooling area 7 is arranged behind the drying bin, the rough washing bin 2 is used for conducting one-time rough washing on an entering valve, the fine washing bin 3 is used for conducting one-time fine washing on the valve after rough washing, the spraying rust-proof bin 4 is used for spraying rinsing rust-proof liquid on the valve after fine washing, the wind cutting water bin 5 is used for blowing strong wind on the valve after spraying the rinsing rust-proof liquid, the drying bin 6 is used for drying the valve after blowing, and the wind blowing cooling area 7 is used for rapidly cooling the dried valve so as to facilitate taking down the valve in a blanking area 12.
As shown in fig. 1, the top of the rough washing bin 2 is provided with an exhaust pipeline 21, and the tops of the rest of the fine washing bin 3, the spraying rust-proof bin 4, the wind cutting water bin 5 and the drying bin 6 are also provided with exhaust pipelines, so that the air environment in each working bin is ensured to be clean. In addition, pneumatic lifting doors 8 are respectively arranged at the front end of the rough washing bin 2, the front end of the fine washing bin 3, the front end of the spraying rust-proof bin 4, the front end of the wind cut-off water bin 5 and the front end of the drying bin 6, so that the insides of the rough washing bin 2, the fine washing bin 3, the spraying rust-proof bin 4, the wind cut-off water bin 5 and the drying bin 6 can form a relatively independent space, and the mutual interference can not occur during the relevant operation. The pneumatic lifting door 8 is a door plate driven to lift through an air cylinder.
As shown in fig. 1, the rough washing bin 2, the fine washing bin 3 and the spray rust-proof bin 4 are respectively provided with a spray mechanism 9, and the bottoms of the rough washing bin 2, the fine washing bin 3 and the spray rust-proof bin 4 are respectively provided with a liquid storage tank 10, wherein the liquid storage tank 10 at the bottom of the rough washing bin 2 provides cleaning liquid for the spray mechanism 9 in the rough washing bin 2, the liquid storage tank 10 at the bottom of the fine washing bin 3 provides cleaning liquid for the spray mechanism 9 in the fine washing bin 2, the liquid storage tank 10 at the bottom of the spray rust-proof bin 4 provides rinsing rust-proof liquid for the spray rust-proof bin 4, and the rinsing rust-proof liquid is a mixed liquid of clear water and a corrosion inhibitor.
As shown in FIG. 2, a liquid inlet pipe 22 is provided on the side of the liquid sump 10 at the bottom of the rough washing bin 2 for adding the cleaning liquid to the liquid sump 10, and similarly, liquid inlet pipes are correspondingly provided on the side of the liquid sump 10 at the bottom of the fine washing bin 3 and the spray rust preventive bin 4. Wherein, the cleaning liquid in the liquid storage tanks 10 at the bottoms of the rough washing bin 2 and the fine washing bin 3 is prepared by water, cleaning agent and corrosion inhibitor, and the cleaning liquid in the rough washing bin 2 is acid cleaning liquid, which is beneficial to removing iron, oxide, hot scale and the like on the surface of the air valve. An acidity meter 23, a floating oil salvaging machine 24 and a decontamination material receiving basin 25 are also arranged beside the liquid storage tank 10 at the bottom of the rough washing bin 2, the acidity meter 23 is used for measuring the acidity of the cleaning liquid in the liquid storage tank 10 at the bottom of the rough washing bin 2, the acidity meter 23 adopts an electronic digital acidity meter, the floating oil salvaging machine 24 adopts a steel belt type oil salvaging machine on the market, the floating oil salvaging machine 24 is used for salvaging the floating oil on the surface of the cleaning liquid in the liquid storage tank 10 at the bottom of the rough washing bin 2 into the decontamination material receiving basin 25, and as the rough washing bin 2 carries out the first cleaning on the air valve, the cleaning liquid in the liquid storage tank 10 at the bottom of the rough washing bin 2 has more floating oil, the floating oil salvaging machine 24 is specially arranged beside the rough washing bin 2. And each liquid storage tank 10 is provided with a circulating filter pump 101, and the liquid in the corresponding liquid storage tank 10 is filtered by the circulating filter pump 101 to remove the scrap iron washed off from the air valve.
As shown in fig. 2, taking the spraying mechanism 9 in the rough washing bin 2 as an example for explanation, the spraying mechanism 9 comprises a nozzle group and a liquid supply pump, the nozzle group comprises four upper nozzles 91 and two lower nozzles 92, when the air valve passes through, the upper nozzles 91 are used for spraying on both sides of the upper part of the air valve, and the lower nozzles 92 are used for spraying on the bottom of the air valve; the liquid supply pump is a multistage centrifugal pump 93, the input end of the multistage centrifugal pump 93 is correspondingly communicated to the bottom of the liquid storage tank 10 through an input pipe 94, the output end of the multistage centrifugal pump 93 is communicated to the four upper nozzles 91 through a first branch pipe 95, and is communicated to the two lower nozzles 92 through a second branch pipe 96, and as the liquid supply pump is the multistage centrifugal pump 93, the pressure of output liquid is higher, so that the flushing effect of the nozzle group is better. A collection hopper 97 is provided at the bottom of the rough washing chamber 2, and the cleaning liquid ejected from the nozzle group is returned to the liquid sump 10 through the collection hopper 97. As shown in FIG. 3, a drain valve 98 is further provided at the bottom of each tank 10 for periodically draining the liquid in the tank 10 for replacement.
As shown in fig. 2, two rows of electric heating pipes 61 are disposed in the drying bin 6, and a heat dissipation fan 71 is disposed at the bottom of the air-blowing cooling zone 7. As shown in fig. 1, an air cutting mechanism is arranged in the air cutting water sump 5, the air cutting mechanism comprises air blowing nozzles arranged in the air cutting water sump 5, each air blowing nozzle comprises four upper air blowing nozzles 51 and two lower air blowing nozzles 52, the four upper air blowing nozzles 51 blow air at high pressure to the air valve at the upper part, and the two lower air blowing nozzles 52 blow air at high pressure to the air valve at the lower part to blow off excessive antirust liquid on the surface of the air valve; an air supply interface 53 communicated with the air blowing nozzles is arranged on one side of the frame of the annular net chain type conveyor 1, the air supply interface 53 is communicated with the four upper air blowing nozzles 51 and the two lower air blowing nozzles 52 through different branch pipes, and high-pressure air is provided for the air supply interface 53 through an external air source.
In addition, an electrical control cabinet 14 is arranged beside the ring-shaped net chain conveyor 1, a PLC controller is arranged in the electrical control cabinet 14 and used for controlling the operation of electrical devices of the ring-shaped net chain conveyor, such as a speed regulating motor, a floating oil removing machine, a multistage centrifugal pump, a heat radiation fan, a circulating filter pump and the like, and a temperature controller for controlling an electric heating pipe is also arranged in the electrical control cabinet 14.
The cleaning process of the circular ring type chain type full-automatic spray cleaning device for the air valve is as follows: (1) after the valve is roughly washed in the rough washing bin 2, draining water at a vacancy between the rough washing bin 2 and the fine washing bin 3; (2) the drained air valve reaches the fine cleaning bin 3 for fine cleaning for the first time and then reaches a vacancy between the fine cleaning bin 3 and the spraying antirust bin 4 for draining; (3) then the air valve enters a spraying rust-proof bin 4 to be rinsed and sprayed with the corrosion inhibitor, and then the air valve reaches a vacancy between the spraying rust-proof bin 4 and an air cut water bin 5 to drain; (4) then the air valve reaches the wind and cuts off the water sump 5 to perform high-pressure blowing; (5) the valve enters the drying bin 6 for drying, and then is taken down from the blanking area 12 after being cooled in the air blowing cooling area 7.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a full automatic spray belt cleaning device of ring formula chain which characterized in that includes:
the device comprises an annular net chain type conveyor, a feeding area and a discharging area, wherein the annular net chain type conveyor is provided with the feeding area and the discharging area;
a rough washing bin, a fine washing bin and a drying bin are sequentially arranged behind the feeding area, spraying mechanisms are respectively arranged in the rough washing bin and the fine washing bin, liquid storage tanks for providing cleaning liquid for the corresponding spraying mechanisms are respectively arranged at the bottoms of the rough washing bin and the fine washing bin, each spraying mechanism comprises a nozzle group and a liquid supply pump, the input end of each liquid supply pump is correspondingly communicated with the bottom of the liquid storage tank, the output end of each liquid supply pump is correspondingly communicated with the nozzle group, and an electric heating pipe is arranged in the drying bin;
and the electric control cabinet is used for controlling the operation of the annular net chain type conveyor, the liquid supply pump and the electric heating pipe.
2. The circular ring type chain type full-automatic spray cleaning device according to claim 1, characterized in that: a spraying rust-proof bin is arranged between the fine cleaning bin and the drying bin, a spraying mechanism is arranged in the spraying rust-proof bin, and a liquid storage tank for providing rinsing rust-proof liquid for the spraying mechanism in the spraying rust-proof bin is arranged at the bottom of the spraying rust-proof bin.
3. The circular ring type chain type full-automatic spray cleaning device according to claim 2, characterized in that: and an air cutting water bin is arranged between the spraying anti-rust bin and the drying bin, an air cutting mechanism is arranged in the air cutting water bin, and the air cutting mechanism comprises a blowing nozzle arranged in the air cutting water bin and an air supply interface communicated with the blowing nozzle.
4. The circular ring type chain type full-automatic spray cleaning device according to claim 3, characterized in that: the front end of the rough washing bin, the front end of the fine washing bin, the front end of the spray rust-proof bin, the front end of the wind cut-off water bin and the front end and the rear end of the drying bin are respectively provided with a pneumatic lifting door; and the top parts of the rough washing bin, the fine washing bin, the spraying rust-proof bin, the wind cut water bin and the drying bin are respectively provided with an exhaust pipeline.
5. The circular ring type chain type full-automatic spray cleaning device according to claim 2, characterized in that: each liquid storage tank is provided with a circulating filter pump; the liquid supply pump is a multistage centrifugal pump.
6. The circular ring type chain type full-automatic spray cleaning device according to claim 1, characterized in that: and an air-blowing cooling area is arranged behind the drying bin, and a heat dissipation fan is arranged in the air-blowing cooling area.
7. The circular ring type chain type full-automatic spray cleaning device according to claim 1, characterized in that: a plurality of workpiece placing tables are arranged along the endless mesh chain conveyor.
8. The circular ring type chain type full-automatic spray cleaning device according to claim 1, characterized in that: an acidity meter, an oil slick removing machine and a decontamination material receiving basin are arranged beside the liquid storage tank at the bottom of the rough washing bin, the acidity meter is used for measuring the acidity of the cleaning liquid in the liquid storage tank at the bottom of the rough washing bin, and the oil slick removing machine is used for removing the oil slick on the surface of the cleaning liquid in the liquid storage tank at the bottom of the rough washing bin into the decontamination material receiving basin.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121926864.8U CN215613553U (en) | 2021-08-17 | 2021-08-17 | Full automatic spray belt cleaning device of ring formula chain |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121926864.8U CN215613553U (en) | 2021-08-17 | 2021-08-17 | Full automatic spray belt cleaning device of ring formula chain |
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| CN215613553U true CN215613553U (en) | 2022-01-25 |
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| CN202121926864.8U Active CN215613553U (en) | 2021-08-17 | 2021-08-17 | Full automatic spray belt cleaning device of ring formula chain |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116116796A (en) * | 2023-04-04 | 2023-05-16 | 常州钜苓铸造有限公司 | Full-automatic push rod type cleaning machine |
-
2021
- 2021-08-17 CN CN202121926864.8U patent/CN215613553U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116116796A (en) * | 2023-04-04 | 2023-05-16 | 常州钜苓铸造有限公司 | Full-automatic push rod type cleaning machine |
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