CN217491853U

CN217491853U - Compressor body and part through type cleaning machine

Info

Publication number: CN217491853U
Application number: CN202220050939.9U
Authority: CN
Inventors: 唐年颐
Original assignee: Wuxi Yiqing Machinery Manufacturing Co ltd
Current assignee: Wuxi Yiqing Machinery Manufacturing Co ltd
Priority date: 2022-01-10
Filing date: 2022-01-10
Publication date: 2022-09-27
Anticipated expiration: 2032-01-10

Abstract

The utility model relates to a compressor organism and spare part through type cleaning machine, blow the bits machine including transfer chain, material loading, belt cleaning device, rinsing device, unloading, the transfer chain includes the conveyer belt, the peripheral cover of conveyer belt is equipped with quick-witted case, quick-witted incasement is equipped with the purge chamber along the defeated material direction of conveyer belt, the rinsing chamber, the pipeline and the belt cleaning device intercommunication that spray in the purge chamber, the indoor pipeline and the rinsing device intercommunication that spray of rinsing, material loading blows the piece on the bits machine blowdown part, the pipeline sprays and washs the clastic part of blowing off through on the conveyer belt, the unloading blows the piece on the bits machine blowdown part, ponding. The utility model discloses a blow the cleaning machine scheme that bits machine, belt cleaning device, rinsing device, unloading were blown to spare part transfer chain, material loading and make up, have the characteristics that can automatic, the pollutant on the high-efficient clearance spare part.

Description

Compressor body and part through type cleaning machine

Technical Field

The utility model relates to a cylinder end lid, in particular to modified cylinder end lid belongs to engine machine parts field.

Background

After the compressor body and the parts are processed, a large amount of metal chips, oil stains, dust and other pollutants are attached to the surfaces of the parts, and in order to meet the requirement of surface cleanliness of the parts, impurity pollutants on the surfaces of the parts need to be removed before the parts are put in storage. The existing cleaning scheme mostly adopts a manual cleaning mode, the cleaning efficiency is low, the labor intensity of workers is high, and the hidden danger of secondary pollution exists. Therefore, it is necessary to develop an efficient and automatic compressor body and component cleaning apparatus.

SUMMERY OF THE UTILITY MODEL

The utility model discloses compressor organism and spare part through type cleaning machine disclose new scheme, adopt and blow the cleaning machine scheme that bits machine, belt cleaning device, rinsing device, unloading were blown to spare part transfer chain, material loading and make up mutually, solved the problem that the cleaning efficiency that current like scheme adopted artifical manual washing to bring is low, intensity of labour is big.

The utility model discloses compressor organism and spare part through type cleaning machine include the transfer chain, the material loading blows bits machine, belt cleaning device, the rinsing device, the unloading blows bits machine, the transfer chain includes the conveyer belt, the peripheral cover of conveyer belt is equipped with quick-witted case, quick-witted incasement is equipped with the purge chamber along the defeated material direction of conveyer belt, the rinsing chamber, spray pipeline and belt cleaning device intercommunication in the purge chamber, spray pipeline and rinsing device intercommunication in the rinsing chamber, the material loading blows the piece on the bits machine blowdown part, spray the pipeline and spray and rinse the conveyer belt on through blowing off clastic part, the unloading blows the piece on the bits machine blowdown part, ponding.

Furthermore, the side wall in the case of the scheme is provided with a plurality of material conveying guide rods extending along the material conveying direction, and parts arranged on the conveyor belt are arranged between the material conveying guide rods.

Further, the conveyer belt of this scheme still includes photoelectric switch, scram switch, two direction switch, and photoelectric switch, scram switch establish in the unloading department of conveyer belt, and two direction switch establish on the switch board of conveyer belt, and photoelectric switch, scram switch, two direction switch are connected with the control circuit in the switch board.

Further, the belt cleaning device of this scheme is including wasing water tank, scavenging pump, washing precision filter, washs the water tank including wasing the water purification case, wasing the sewage case, and the department of intaking that washs the sewage case is equipped with washs and filters the basket, washs the sewage case and is equipped with a plurality of washing picture peg filter screens with the intercommunication department that washs the water purification case, washs the water incasement and is equipped with oil water separator, washs the water heating part, through purifying, the washing sewage of heating gets into the purge chamber through scavenging pump, washing precision filter.

Further, the rinsing device of this scheme includes rinsing water tank, rinsing pump, rinsing precision filter, and the rinsing water tank includes rinsing water purification case, rinsing sewage case, and the department of intaking of rinsing sewage case is equipped with rinsing filter basket, and rinsing sewage case is equipped with a plurality of rinsing picture peg filter screens with the intercommunication department of rinsing water purification case, is equipped with the rinsing water heater block in the rinsing water tank, and the rinsing sewage through purification, heating gets into the rinsing room through rinsing pump, rinsing precision filter.

Furthermore, the spray pipeline of this scheme is the ring pipeline that extends along the peripheral circumference of conveyer belt, has laid a plurality of injection direction adjustable nozzles along circumference equidistance on the spray pipeline.

Furthermore, the inside fog processing apparatus that is equipped with of purge chamber, rinsing room of this scheme, fog processing apparatus include draught fan, fog condenser, exhaust pipe, and the fog that produces in purge chamber, the rinsing room is discharged from the top through draught fan, fog condenser, exhaust pipe.

Further, the material loading of this scheme blows bits machine, unloading and blows bits machine and be the same that blows the bits machine of shape, structure, blows the bits machine and includes the base cabinet, and the base is equipped with the cover of blowing and blasts cashier's office in a shop, and the bottom of blowing and blasting in the cover is equipped with rotatory basket, and the pivot of rotatory basket is connected with the rotation driving device transmission in the base cabinet, is equipped with the part on the rotatory basket, is equipped with the outlet on the bottom of blowing and blasts the cover, and the outlet communicates with the storage water tank of base cabinet one side, and the outlet department is equipped with the drawer filter screen.

Further, the import of the transfer chain of this scheme, exit are equipped with lift platform, and lift platform includes the landing slab, and the landing slab is connected with the hydraulic pressure elevating gear transmission of below, is equipped with the part on the landing slab, and hydraulic pressure elevating gear drive landing slab up-and-down motion.

Furthermore, the machine incasement between purge chamber, rinsing room of this scheme is equipped with the waterlogging caused by excessive rainfall room, and the part on the conveyer belt in the purge chamber gets into the rinsing room through the waterlogging caused by excessive rainfall room.

The utility model discloses compressor organism and spare part through type cleaning machine adopt and blow the cleaning machine scheme that bits machine, belt cleaning device, rinsing device, unloading were blown to spare part transfer chain, material loading and make up mutually, have the characteristics that can automatic, the pollutant on the high-efficient clearance spare part.

Drawings

Fig. 1 is a schematic front view of a compressor body and a part through type washing machine.

Fig. 2 is a schematic top view of the compressor block and parts pass-through washer.

FIG. 3 is a front internal view of the chip blower.

Fig. 4 is a right-side internal schematic view of the chip blower.

FIG. 5 is a top internal schematic view of the chip blower.

FIG. 6 is a schematic plan view of the cleaning apparatus and the cleaning chamber.

FIG. 7 is a schematic plan view of the rinsing apparatus and the rinsing chamber.

FIG. 8 is a left side view schematically showing the rinsing apparatus and the rinsing chamber.

Wherein the content of the first and second substances,

100 is a conveying line, 110 is a conveying belt, 111 is a photoelectric switch, 112 is an emergency stop switch, 113 is a control cabinet,

200 is a cabinet, 201 is a material conveying guide rod, 210 is a cleaning chamber, 220 is a rinsing chamber, 230 is a spraying pipeline, 231 is a nozzle, 242 is a mist condenser, 243 is an exhaust pipe, 250 is a draining chamber,

301 is a feeding chip blower, 302 is a discharging chip blower, 310 is a base cabinet, 320 is a purging cover, 331 is a rotary basket, 332 is a rotary driving device, 340 is a water storage tank, 341 is a drawer filter screen,

400 is a cleaning device, 401 is a cleaning filter basket, 402 is a cleaning plugboard filter screen, 403 is an oil-water separator, 404 is a cleaning water heating component, 410 is a cleaning water tank, 420 is a cleaning pump, 430 is a cleaning precision filter,

500 is a rinsing apparatus, 501 is a rinsing filter basket, 502 is a rinsing insert plate filter net, 503 is a rinsing water heating part, 510 is a rinsing water tank, 520 is a rinsing pump, 530 is a rinsing precision filter,

600 is a lifting platform, 610 is a platform plate, and 620 is a hydraulic lifting device.

Detailed Description

As shown in fig. 1 and 2, the utility model discloses compressor organism and spare part through type cleaning machine include the transfer chain, the material loading blows bits machine, belt cleaning device, the rinsing device, the unloading blows bits machine, the transfer chain includes the conveyer belt, the peripheral cover of conveyer belt is equipped with the quick-witted case, the incasement is equipped with the purge chamber along the defeated material direction of conveyer belt, the rinsing chamber, spray pipeline and belt cleaning device intercommunication in the purge chamber, spray pipeline and rinsing device intercommunication in the rinsing chamber, the piece on the piece is blown off to the material loading, spray pipeline sprays and washs the conveyer belt on through blowing off clastic part, the unloading blows piece on the piece, ponding.

The scheme adopts a cleaning machine scheme combining a conveying line 100 of parts, a feeding scrap blowing machine 301, a cleaning device 400, a rinsing device 500 and a discharging scrap blowing machine 302, firstly, scrap iron and other impurities on the parts are blown off by the feeding scrap blowing machine 301, secondly, the parts to be cleaned after primary scrap blowing are placed on the conveying line 100, then, scraps, oil stains and the like on the parts are removed by a spraying pipeline 230 in the cleaning device 400 and a cleaning chamber 210, then, the rest scraps, oil stains and cleaning liquid on the parts are removed by the spraying pipeline 230 in the rinsing device 500 and the rinsing chamber 220, and finally, the rest scraps and water on the rinsed parts are removed by the discharging scrap blowing machine 302. Therefore, this scheme is compared and is mainly relied on the characteristics that artifical manual abluent scheme has automatic, the pollutant on the high-efficient clearance spare part now.

In order to avoid transport jamming caused by scraping and collision of parts with the inner side of the box body in the conveying process, as shown in fig. 8, a plurality of material conveying guide rods extending along the material conveying direction are arranged on the side wall in the case, and parts arranged on the conveyor belt are arranged between the material conveying guide rods.

In order to avoid the circumstances such as the part drops in the unloading position emergence accident of transfer chain, the direction of delivery of being convenient for control transfer chain is in order to do benefit to maintenance trouble, as shown in fig. 2, the conveyer belt of this scheme still includes photoelectric switch, scram switch, the switch of falling in the same direction as, photoelectric switch, scram switch establish in the unloading department of conveyer belt, the switch of falling in the same direction as is established on the switch board of conveyer belt, photoelectric switch, scram switch, the switch of falling in the same direction as is connected with the control circuit in the switch board.

In order to realize belt cleaning device's function, in time handle the sewage that washs the production, realize sewage multiple cycle utilization, as shown in fig. 2, 6, the belt cleaning device of this scheme is including wasing the water tank, the scavenging pump, wash the precision filter, it includes the washing water purification case to wash the water tank, wash the sewage case, the department of intaking of wasing the sewage case is equipped with the washing and filters the basket, it is equipped with a plurality of washing picture peg filter screens with the intercommunication department of wasing the water purification case to wash the sewage case, be equipped with water oil separator in the washing water tank, wash the water heater block, through purifying, the washing sewage of heating is through the scavenging pump, it gets into the purge chamber to wash the precision filter. The wash water is introduced into the wash sump tank through the wash basket 401 and then into the wash clean water tank through the wash insert filter 402. the wash pump 420 discharges the heated wash water from the wash clean water tank into the spray pipe 230 in the wash chamber 210 through the wash fine filter 430.

In order to realize the function of the rinsing device, timely treat the sewage generated by rinsing and realize the repeated cyclic utilization of the sewage, as shown in fig. 2, 7 and 8, the rinsing device of the scheme comprises a rinsing water tank, a rinsing pump and a rinsing precision filter, wherein the rinsing water tank comprises a rinsing water purification tank and a rinsing sewage tank, a rinsing filtering basket is arranged at the water inlet of the rinsing sewage tank, a plurality of rinsing plugboard filtering nets are arranged at the communication part of the rinsing sewage tank and the rinsing water purification tank, a rinsing water heating component is arranged in the rinsing water tank, and the purified and heated rinsing sewage enters a rinsing chamber through the rinsing pump and the rinsing precision filter. The sewage generated by rinsing enters the rinsing sewage tank through the rinsing filtering basket 501 and then enters the rinsing clean water tank through the rinsing inserting plate filtering net 502, and the rinsing pump 520 discharges the heated water in the rinsing clean water tank into the spraying pipeline 230 in the rinsing chamber 220 through the rinsing precision filter 530.

In order to ensure the quality of cleaning and rinsing, as shown in fig. 1 and 8, the spraying pipeline of the scheme is an annular pipeline extending along the peripheral circumference of the conveyor belt, and a plurality of nozzles with adjustable spraying directions are distributed on the spraying pipeline along the circumference at equal intervals. The omnibearing spraying mode effectively avoids the dead angle of cleaning and improves the cleaning quality.

In order to timely treat the mist generated by cleaning and avoid the overflow of the mist from the two ends of the conveying line and the environmental pollution caused by modeling, as shown in fig. 1, 6, 7 and 8, a mist treatment device is arranged in the cleaning chamber and the rinsing chamber of the scheme, the mist treatment device comprises an induced draft fan, a mist condenser and an exhaust pipe, and the mist generated in the cleaning chamber and the rinsing chamber is discharged from the top through the induced draft fan, the mist condenser and the exhaust pipe.

In order to realize the function of the feeding scrap blowing machine and the blanking scrap blowing machine, the scheme further discloses a specific scrap blowing machine scheme, as shown in fig. 3, 4 and 5, the feeding scrap blowing machine and the blanking scrap blowing machine of the scheme are in the same shapes and structures, the scrap blowing machine comprises a base cabinet, a blowing cover is arranged on the base cabinet, a rotary basket is arranged at the bottom in the blowing cover, a rotary driving device in the base cabinet is in transmission connection with a rotary shaft of the rotary basket, a component is arranged on the rotary basket, a water outlet is formed in the bottom of the blowing cover, the water outlet is communicated with a water storage tank on one side of the base cabinet, and a drawer filter screen is arranged at the water outlet. Wherein the blowing cover 320 prevents the blown impurities from splashing to cause environmental pollution, and the drawer screen 341 filters the debris particles in the water entering the water storage tank 340.

In order to facilitate loading and unloading, this scheme has set up lift platform at import, the exit end of transfer chain, as shown in fig. 1, import, the exit of the transfer chain of this scheme are equipped with lift platform, and lift platform includes the landing slab, and the landing slab is connected with the hydraulic pressure elevating gear transmission of below, is equipped with the part on the landing slab, hydraulic pressure elevating gear drive landing slab up-and-down motion.

In order to avoid the effect that washing, rinsing were influenced with too close of purge chamber and rinsing room setting, the waterlogging caused by excessive rainfall room has been add between purge chamber and rinsing room to this scheme, as shown in fig. 1, the quick-witted incasement between purge chamber, the rinsing room of this scheme is equipped with the waterlogging caused by excessive rainfall room, and the part on the conveyer belt in the purge chamber gets into the rinsing room through the waterlogging caused by excessive rainfall room.

This scheme discloses a through type cleaning machine that can be applied to compressor organism and spare part, through the processing procedure of material loading (blowing bits), washing, waterlogging caused by excessive rainfall, rinsing, unloading (blowing bits and blowing water), clears away the foreign particles of piece, greasy dirt, dust on the part.

This scheme adopts chain formula conveyer belt continuous transport mode, is by motor drive cycloid pinwheel speed reducer promptly to drive chain formula conveyer belt continuous operation, carry the part to each process station in proper order, its conveying speed is stepless continuously adjustable. The scheme adopts a continuous through type cleaning mode, and when the parts are conveyed continuously, the procedures of cleaning liquid spraying cleaning, clear water spraying rinsing and the like are completed in sequence.

When the parts are conveyed to the cleaning chamber, the nozzles arranged up and down and left and right spray and clean the outer surfaces and the inner cavities of the parts to remove sundries and dirt on the parts, the parts are continuously conveyed to the rinsing chamber by the chain conveyer belt, the nozzles arranged up and down and left and right in the rinsing chamber spray and rinse the surfaces and the inner cavities of the parts respectively to remove cleaning residual liquid of all parts of the parts so as to meet the requirement of the cleanliness of the parts.

Because the parts are cleaned before being put in storage, the parts need to be dried to remove water on the parts. Set up 1 and blow bits machine in last position side, blow the bits clearance to the part that rotates on the platform at this position, reduce the iron fillings on the part, obtain better cleaning performance. Set up 1 and blow the bits machine at lower work position side, blow the bits once more and blow the water clearance to the part that rotates on the platform at this position, get rid of ponding on remaining iron fillings and the part, make the part utilize the waste heat to dry by oneself.

The cleaning chamber is provided with an annular spray pipe, adjustable nozzles are arranged on the annular spray pipe, the cleaning spray pipe is provided with 4 paths, when a part enters the cleaning chamber, cleaning agent pumped out by a water pump flows to the spray pipe through a liquid conveying pipeline, the part is sprayed and cleaned through the nozzles on the spray pipe, and dirt and sundries on each surface of the part are removed through the action of thermal-chemical force and mechanical force.

An annular spray pipe is arranged in the rinsing chamber, an adjustable nozzle is arranged on the annular spray pipe, 4 rinsing spray pipes are arranged, when a part enters the rinsing chamber, clean water (added with an antirust agent) pumped by a rinsing pump flows to the spray pipe through a liquid conveying pipeline, the part is subjected to spray rinsing from the nozzle on the spray pipe, residual cleaning liquid on the part is removed, and the requirement on the cleanliness of the part is ensured.

In order to prevent the cleaning and rinsing stations from being too close to influence the cleaning and rinsing effects, the distance between the two adjacent stations is lengthened, and a draining station is additionally arranged between the two stations.

To meet the requirements of component cleanliness, the rinse solution must be purified. The cleaning liquid is filtered by a two-stage filter screen and a precise filter, and the floating oil is removed by an oil-water separator and can be recycled. The rinsing liquid can be recycled after being filtered by two filter screens and a precise filter.

In order to obtain a better cleaning effect, the rinsing water needs to be heated, an electric heating mode is adopted for heating, and the heating temperature is 50-60 ℃ and can be automatically controlled and adjusted.

A photoelectric switch is arranged at the blanking position of the cleaning machine, so that accidents caused by falling of parts or a charging basket are prevented. The 'forward' and 'reverse' switch knobs are arranged on the electric appliance control cabinet, so that the faults of the conveying belt are conveniently processed. An emergency stop switch is arranged at the blanking position of the equipment, so that the equipment is prevented from accidents.

The devices, components, and the like disclosed in the present disclosure may be implemented by general and conventional means known in the art, unless otherwise specified. The compressor body and parts pass-through type cleaning machine of the present invention is not limited to the disclosure in the specific embodiment, the technical solutions presented in the examples can be extended based on the understanding of those skilled in the art, and the simple alternatives made by those skilled in the art according to the present invention in combination with the common general knowledge also belong to the scope of the present invention.

Claims

1. Compressor organism and spare part through type cleaning machine, characterized by include that transfer chain, material loading blow bits machine, belt cleaning device, rinsing device, unloading blow bits machine, the transfer chain includes the conveyer belt, the peripheral cover of conveyer belt is equipped with quick-witted case, the machine incasement is followed the defeated material direction of conveyer belt is equipped with purge chamber, rinsing chamber, the spray pipe way in the purge chamber with the belt cleaning device intercommunication, the indoor spray pipe way of rinsing with rinsing device intercommunication, the material loading blow bits machine and blow off the piece on the part, the spray pipe way sprays the washing through blowing off clastic part on the conveyer belt, the unloading is blown bits, ponding on the part of bits machine blowing off.

2. The compressor housing and parts through-type cleaning machine as claimed in claim 1, wherein said cabinet has a plurality of feeding guide rods extending along the feeding direction on the side wall thereof, and said conveyor belt has parts disposed therebetween.

3. The compressor machine body and part pass-through type cleaning machine as claimed in claim 1, wherein the conveyor belt further comprises a photoelectric switch, an emergency stop switch and a reversing switch, the photoelectric switch and the emergency stop switch are arranged at the blanking position of the conveyor belt, the reversing switch is arranged on a control cabinet of the conveyor belt, and the photoelectric switch, the emergency stop switch and the reversing switch are connected with a control circuit in the control cabinet.

4. The compressor machine body and the component through-type cleaning machine as claimed in claim 1, wherein the cleaning device comprises a cleaning water tank, a cleaning pump and a cleaning precision filter, the cleaning water tank comprises a cleaning water purification tank and a cleaning sewage tank, a cleaning filtering basket is arranged at the water inlet of the cleaning sewage tank, a plurality of cleaning plugboard filtering nets are arranged at the communication position of the cleaning water purification tank and the cleaning sewage tank, an oil-water separator and a cleaning water heating component are arranged in the cleaning water tank, and the purified and heated cleaning sewage enters the cleaning chamber through the cleaning pump and the cleaning precision filter.

5. The compressor machine body and the part through-type cleaning machine according to claim 1, wherein the rinsing device comprises a rinsing water tank, a rinsing pump and a rinsing precision filter, the rinsing water tank comprises a rinsing water purification tank and a rinsing sewage tank, a rinsing filtering basket is arranged at the water inlet of the rinsing sewage tank, a plurality of rinsing plugboard filtering nets are arranged at the communication position of the rinsing water purification tank, a rinsing water heating component is arranged in the rinsing water tank, and the purified and heated rinsing sewage enters the rinsing chamber through the rinsing pump and the rinsing precision filter.

6. The compressor body and component pass-through cleaning machine as claimed in claim 1, wherein the spraying pipeline is an annular pipeline extending along the peripheral circumference of the conveyor belt, and a plurality of nozzles with adjustable spraying directions are equidistantly distributed on the spraying pipeline along the circumference.

7. The compressor machine body and the part pass-through type cleaning machine as claimed in claim 1, wherein a mist treatment device is arranged in the cleaning chamber and the rinsing chamber, the mist treatment device comprises an induced draft fan, a mist condenser and an exhaust pipe, and the mist generated in the cleaning chamber and the rinsing chamber is discharged from the top through the induced draft fan, the mist condenser and the exhaust pipe.

8. The compressor body and component through type cleaning machine according to claim 1, wherein the upper and lower scrap blowing machines are scrap blowing machines with the same shape and structure, the scrap blowing machine comprises a base cabinet, a blowing cover is arranged on the base cabinet, a rotating basket is arranged at the bottom in the blowing cover, a rotating shaft of the rotating basket is in transmission connection with a rotating driving device in the base cabinet, a component is arranged on the rotating basket, a water outlet is arranged at the bottom of the blowing cover and is communicated with a water storage tank at one side of the base cabinet, and a drawer filter screen is arranged at the water outlet.

9. The compressor machine body and the part through-type cleaning machine as claimed in claim 1, wherein a lifting platform is disposed at the inlet and the outlet of the conveying line, the lifting platform comprises a platform plate, the platform plate is in transmission connection with a hydraulic lifting device below the platform plate, a part is disposed on the platform plate, and the hydraulic lifting device drives the platform plate to move up and down.

10. A compressor body and parts through type cleaning machine as claimed in claim 1, wherein a draining chamber is provided in the machine case between the cleaning chamber and the rinsing chamber, and the parts on the conveyor belt in the cleaning chamber enter the rinsing chamber through the draining chamber.