CN203061498U - Rotary cleaning machine - Google Patents

Rotary cleaning machine Download PDF

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Publication number
CN203061498U
CN203061498U CN 201320034389 CN201320034389U CN203061498U CN 203061498 U CN203061498 U CN 203061498U CN 201320034389 CN201320034389 CN 201320034389 CN 201320034389 U CN201320034389 U CN 201320034389U CN 203061498 U CN203061498 U CN 203061498U
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CN
China
Prior art keywords
station
cleaning machine
rotation cleaning
machine according
workpiece
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Expired - Fee Related
Application number
CN 201320034389
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Chinese (zh)
Inventor
唐定政
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SUZHOU LIUSH MACHINERY EQUIPMENT CO Ltd
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SUZHOU LIUSH MACHINERY EQUIPMENT CO Ltd
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Priority to CN 201320034389 priority Critical patent/CN203061498U/en
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Publication of CN203061498U publication Critical patent/CN203061498U/en
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Abstract

The utility model relates to a rotary cleaning machine which comprises a machine frame, a plurality of stations and a moving and loading device used for moving workpieces, wherein the stations comprise a workpiece feeding station, a degreasing station, a first drying station and a workpiece discharging station; the moving and loading device comprises a lifting mechanism arranged on the machine frame and a rotating mechanism arranged on the lifting mechanism; the rotating mechanism is rotationally provided with a lift arm support; the stations are uniformly distributed on the outer side of the moving and loading device in the circumferential direction by taking a rotating shaft center of the lift arm support as a center; a plurality of lift baskets corresponding to the stations respectively and used for loading the workpieces are arranged on the lift arm support; and the degreasing station comprises a liquid storage tank and ultrasonic generators, which are arranged on the machine frame. The lift arm support is provided with two working positions; when the lift arm support is in the first working position, at least a lift basket is immersed in the liquid storage tank for cleaning or drying the workpieces; and when the lift arm support is in the second working position, the lift baskets are higher than the highest part of the liquid storage tank, and the lift arm support rotates to drive the workpieces to enter next station.

Description

The rotation cleaning machine
Technical field
The utility model belongs to a kind of automatic cleaning equipment, particularly a kind of on-line auto-cleaning, drying plant that is connected mutually with streamline.
Background technology
In the prior art, to metal works carry out car, mill, during machining such as plane, mill, usually can be at the residual more grease of surface of the work, and before workpiece being carried out surface treatment such as plated film, need thoroughly remove these greases clean.In the conventional art, utilize cleaning agent that workpiece is cleaned usually, need to use big water gaging in the cleaning process on the one hand, consume a large amount of cleaning agents on the other hand, not only increase manufacturing cost, also can cause environmental pollution.In addition, cleaning machine of the prior art, a plurality of operation longshore current waterline directions are arranged along straight line, and this makes equipment longer, and floor space is bigger.
Summary of the invention
The purpose of this utility model provides a kind of rotary washer that can overcome deficiency in the prior art.
For achieving the above object, originallyUtility model The technical scheme that adopts is:
A kind of rotation cleaning machine, it comprises: frame, the shifting apparatus that is successively set on a plurality of stations on the described frame and is used for workpiece is moved to from a station another station along the workpiece flow direction, a plurality of described stations comprise: go up the part station, the degreasing station, first Drying station and following part station, described shifting apparatus comprises the elevating mechanism that is arranged on the described frame and the rotating mechanism that is arranged on the described elevating mechanism, can be provided with the arm frame rotationally on the described rotating mechanism, each described station is the outside that the center of circle along the circumferential direction evenly is arranged in described shifting apparatus with the center of rotation of described arm frame, described arm frame is provided with a plurality of corresponding with each described station hanging baskets that are used for loading workpiece respectively, the degreasing station of stating comprises the supersonic generator that is arranged on the reservoir on the described frame and is immersed in described reservoir bottom, described arm frame has two operating positions, when described arm frame is in first operating position, at least one described hanging basket is immersed among the described reservoir, when described arm frame was in second operating position, described hanging basket was higher than the highest point of described reservoir.
Preferably, described rotation cleaning machine also comprises washing station and second Drying station that is arranged between described first Drying station and the following part station.
Further, described washing station comprises rinse bath, water inlet pipe.
Further, described rotation cleaning machine also has a steam heat-exchanging case and is communicated with described steam heat-exchanging case to described degreasing station with at the steam inlet pipeline of washing station.
Preferably, described rotation cleaning machine also comprises the shell that is located at the described shifting apparatus outside and each described station outside, the inside of described shell forms the purge chamber of sealing, also be provided with exhausting system on the described shell, the air inlet of described exhausting system and the intracavity inter-connection of described purge chamber.
Preferably, described elevating mechanism has can be with respect to the lifter plate of described frame lifting, described rotating mechanism comprises the rotating seat that is fixedly installed on the described lifter plate, can be installed in the rotating shaft on the described rotating seat rotationally, be fixedly installed on the drive motors on the described rotating seat, first gear is fixedly arranged to coaxial spline on the described rotating shaft, second gear is fixedly arranged to coaxial spline on the output shaft of described drive motors, described first gear and second gear are meshed, and the modulus ratio of described first gear and described second gear is greater than 1.
Say that further described drive motors is positioned at a side of described rotating shaft, also be provided with counterweight on the described rotating seat, described counterweight and described drive motors line symmetry centered by the axial line of described rotating shaft.
Preferably, has the blower that links to each other with vacuum source and a pair of be used to the heating plate for the treatment of the heating of oven dry workpiece in described first Drying station and/or second Drying station, a pair of described heating plate is symmetrically distributed in the both sides of described hanging basket, has a plurality of air outlets on the described blower.
Preferably, described degreasing station also comprises the circulating purifying device that links to each other with described reservoir.
Preferably, be respectively arranged with window on described material loading station and the blanking station, the window place of described material loading station and blanking station can be connected with bin gate and following bin gate respectively rotationally.
Because technique scheme is used, thisUtility model Compared with prior art have following advantage and effect:
1, the utility model adopts ultrasonic cleaning technology that the greasy dirt that is attached on the surface of the work is carried out the emulsification separation, thereby remove surperficial grease, need not to throw in cleaning agent, saved the energy, and environmental protection, cleaning effect also can access effective guarantee;
2, each station of the present utility model by processing sequence successively circumferentially, utilize the material platform manipulator of central authorities to rotate, for workpiece changes Working position, the structure of cleaning machine is more compact, save floor occupying area, working (machining) efficiency also effectively improves simultaneously.
Description of drawings
Accompanying drawing 1 is vertical view of the present utility model;
Accompanying drawing 2 is left view of the present utility model;
Accompanying drawing 3 is vertical view cutaway drawing of the present utility model (dissecing along B-B in the accompanying drawing 4);
Accompanying drawing 4 is along the cutaway view of A-A in the accompanying drawing 3;
Accompanying drawing 5 is along the cutaway view of C-C in the accompanying drawing 4;
Accompanying drawing 6 is along the cutaway view of D-D in the accompanying drawing 3;
Accompanying drawing 7 is the partial enlarged drawing of rotating mechanism.
In the above accompanying drawing: 1, frame; 2, shell; 3, locator; 4, rotating mechanism; 5, exhausting system; 6, go up bin gate; 7, arm frame; 8, following bin gate; 9, regulator cubicle; 10, blower mechanism; 11, near switch module; 12, following door-plate; 14, four post guiders; 15, hydraulic cylinder; 16, stroke switchgear; 17, hydraulic oil supply system; 18, air inlet pipeline; 19, reservoir; 20, supersonic generator; 21, discharge pipe; 22, circulation filtering pipeline; 23, high pressure positive blower; 24, steam inlet pipeline; 25, hydraulic pipeline; 26, worm-gear speed reducer; 27, sliding door mechanism; 28, guide rail; 29, thimble; 30, dolly; 31, inlet pipeline; 34, water receiving tank; 35, steam heat-exchanging case; 36, workpiece; 37, elevating mechanism; 38, exhausting system; 39, hanging basket; 40, heating plate; 41, heating plate support; 42, blower; 44, lifter plate; 45, rotation seat; 46, turning cylinder; 47, first gear; 48, second gear; 49, counterweight; 50, circulating purifying device; 51, blanking breach; 100, go up the part station; 200, degreasing station; 300, first Drying station; 400, washing station; 500, second Drying station; 600, blanking station.
The specific embodiment
Below in conjunction with drawings and Examples to thisUtility model Be further described:
Referring to accompanying drawing 1 to shown in the accompanying drawing 3, a kind of rotation cleaning machine, it comprises: frame 1, the shifting apparatus that is successively set on a plurality of stations on the described frame 1 and is used for workpiece 36 is moved to from a station another station along the workpiece flow direction, a plurality of described stations comprise: go up part station 100, degreasing station 200, first Drying station 300, washing station 400, second Drying station 500 and the following part station 600, the workpiece 36 of coming from the upstream flow waterline enters cleaning machine from last station 100, pass through degreasing respectively, oven dry, clean, after the oven dry, be delivered in the downstream pipeline by following part station again.
Referring to accompanying drawing 3-7, described shifting apparatus comprises the elevating mechanism 37 that is arranged on the described frame and the rotating mechanism 4 that is arranged on the described elevating mechanism 37, can be provided with arm frame 7 rotationally on the described rotating mechanism 4, each described station is the outside that the center of circle along the circumferential direction evenly is arranged in described shifting apparatus with the center of rotation of described arm frame 7, described arm frame 7 is provided with a plurality of corresponding with each described station hanging baskets 39 that are used for loading workpiece respectively, central angle folded between two adjacent stations equates, when arm frame 7 revolutions moved one time, hanging basket 39 will be corresponding with next station like this.Hanging basket is hollow out about in the of 39, and workpiece is placed on the hanging basket 39.In the utility model, what this rotary washer cleaned is the circular shaft cartridge unit, so is provided with V-arrangement locator 3 location workpiece on each hanging basket 39 respectively, during last part, utilizes manipulator radially to push workpiece from the lateral of cleaning machine, until the bottom of V-arrangement locator 3.
Described hanging basket 39 is made up of two groups of rollers free to rotate and basket support, leave blanking breach 51 between two groups of rollers, below last part station 100 and following part station 600, be respectively arranged with the guide rail 28 that radially extends along arm frame 7, be sliding combined with dolly 30 on the guide rail, dolly 30 is provided with liftable thimble 29, when workpiece is sent into part station 100, thimble 29 rises, pass feeding mechanical breach and workpiece centre on hand, dolly 30 radially moves to the center of arm frame 7, and workpiece is pushed on the hanging basket 39, thimble 29 falls, and hanging basket 39 can rise workpiece transfer to next station; During following part, the thimble of following part station 600 belows rises, and thimble 29 passes the blanking breach 51 of hanging basket 39, and dolly 30 drives workpiece and moves to blanking machinery on hand.
The degreasing station of stating 200 comprises the reservoir 19 that is arranged on the described frame and the supersonic generator 20 that is immersed in described reservoir 19 bottoms, described washing station 400 comprises rinse bath, described degreasing station 200 and described washing station 400 have the hydraulic pipeline 25 for described reservoir 19 and rinse bath water supply respectively, the below of described reservoir 19 and rinse bath also is respectively equipped with discharge pipe 21, waste water enters circulating purifying device 50 through discharge pipe 21, again by circularly purifying pipeline 22, in reinject behind the circularly purifying reservoir 19 or rinse bath.For further improving cleaning efficiency, the top of described rotation cleaning machine has a steam heat-exchanging case 35 and is communicated with described steam heat-exchanging case 35 to the steam inlet pipeline 24 of described degreasing station 200 and washing station 400.
Has the blower 42 that links to each other with high pressure positive blower 23 and a pair of be used to the heating plate 40 for the treatment of the heating of oven dry workpiece in described first Drying station 300 and second Drying station 500 respectively, a pair of described heating plate 40 is symmetrically distributed in the both sides of described hanging basket 39, have a plurality of air outlets on the described blower 42, the remaining moisture content that carries on the workpiece 36 is trickling downwards under the gravity effect, in first Drying station 300 and second Drying station 500 water receiving tank 34 is set respectively, can collect the water that gutters down on the workpiece 36, still have part water to assemble the workpiece below and be not easy drying, the utility model is arranged on the hanging basket below with air outlet, allow wind from bottom to top water droplet be dispelled, thereby dry workpiece rapidly.
Because having water droplet when transferring to next station in degreasing station 200 and washing station 400, workpiece falls, and can water be dispelled by high wind in the drying station, therefore humidity is bigger, influence the environment cleaning, so rotation cleaning machine of the present utility model has also designed a shell 2 that is located at the described shifting apparatus outside and each described station outside especially, the inside of described shell 2 forms the purge chamber of sealing, the top of described shell 2 also is provided with exhausting system 5, the air inlet of described exhausting system 5 and the intracavity inter-connection of described purge chamber can be discharged the humid air in the purge chamber by this exhausting system 5 like this.Frame 1 is built by many steel pipes, leave respectively the window that flushes with upstream flow waterline and downstream pipeline at material loading station 100 and blanking station, enter cleaning machine from streamline smoothly for material, described window place can be connected with door rotationally, this is normally closed, only just opens constantly at material loading or blanking.
Shifting apparatus comprises elevating mechanism 37 and rotating mechanism 4, described elevating mechanism 37 has can be with respect to the lifter plate 44 of described frame 1 lifting, described rotating mechanism 4 comprises the rotating seat 45 that is fixedly installed on the described lifter plate 44, can be installed in the rotating shaft 46 on the described rotating seat 45 rotationally, be fixedly installed on the worm-gear speed reducer 26 on the described rotating seat 45, first gear 47 is fixedly arranged to coaxial spline on the described rotating shaft 46, second gear 48 is fixedly arranged to coaxial spline on the output shaft of described worm-gear speed reducer 26, described first gear 47 and second gear 48 are meshed, the modulus ratio of described first gear 47 and described second gear 48 realizes deceleration transmission greater than 1.Described worm-gear speed reducer 26 is positioned at a side of described rotating shaft 46, also is provided with counterweight 49 on the described rotating seat 45, and itself and described worm-gear speed reducer 26 are symmetrically distributed in the both sides of described rotating shaft 46.
The course of work of the present utility model is as follows: workpiece comes from the streamline that joins with cleaning machine, open the last bin gate 6 at material loading station 100 places, workpiece is sent in the hanging basket, arm frame 7 is in the first lower operating position at this moment, after material loading finishes, arm frame 7 is raised, the hanging basket height raises and comes the second higher operating position, hanging basket is risen to reservoir and the height more than the rinse bath, rotate counterclockwise after 60 °, arm frame 7 drops to first operating position again, and this hanging basket immerses in the reservoir, supersonic generator is opened, carry out ultrasonic wave and clean, next workpiece is admitted to the part station simultaneously, after ultrasonic wave cleans and finishes, arm frame 7 is lifted to second operating position, drop to first operating position after rotating counterclockwise 60 ° again, carry out drying at first drying station, by that analogy, finish degreasing until workpiece, oven dry, clean, oven dry enters downstream pipeline from following part station at last.
Above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model spirit essence change or modify, and all should be encompassed within the protection domain of the present utility model.

Claims (10)

1. rotation cleaning machine, it comprises: frame, the shifting apparatus that is successively set on a plurality of stations on the described frame and is used for workpiece is moved to from a station another station along the workpiece flow direction, a plurality of described stations comprise: go up the part station, the degreasing station, first Drying station and following part station, it is characterized in that: described shifting apparatus comprises the elevating mechanism that is arranged on the described frame and the rotating mechanism that is arranged on the described elevating mechanism, can be provided with the arm frame rotationally on the described rotating mechanism, each described station is the outside that the center of circle along the circumferential direction evenly is arranged in described shifting apparatus with the center of rotation of described arm frame, described arm frame is provided with a plurality of corresponding with each described station hanging baskets that are used for loading workpiece respectively, the degreasing station of stating comprises the supersonic generator that is arranged on the reservoir on the described frame and is immersed in described reservoir bottom, described arm frame has two operating positions, when described arm frame is in first operating position, at least one described hanging basket is immersed among the described reservoir, when described arm frame was in second operating position, described hanging basket was higher than the highest point of described reservoir.
2. rotation cleaning machine according to claim 1, it is characterized in that: described rotation cleaning machine also comprises washing station and second Drying station that is arranged between described first Drying station and the following part station.
3. rotation cleaning machine according to claim 2, it is characterized in that: described washing station comprises rinse bath, water inlet pipe.
4. rotation cleaning machine according to claim 2 is characterized in that: described rotation cleaning machine also has a steam heat-exchanging case and is communicated with described steam heat-exchanging case to described degreasing station with at the steam inlet pipeline of washing station.
5. rotation cleaning machine according to claim 1, it is characterized in that: described rotation cleaning machine also comprises the shell that is located at the described shifting apparatus outside and each described station outside, the inside of described shell forms the purge chamber of sealing, also be provided with exhausting system on the described shell, the air inlet of described exhausting system and the intracavity inter-connection of described purge chamber.
6. rotation cleaning machine according to claim 1, it is characterized in that: described elevating mechanism has can be with respect to the lifter plate of described frame lifting, described rotating mechanism comprises the rotating seat that is fixedly installed on the described lifter plate, can be installed in the rotating shaft on the described rotating seat rotationally, be fixedly installed on the drive motors on the described rotating seat, first gear is fixedly arranged to coaxial spline on the described rotating shaft, second gear is fixedly arranged to coaxial spline on the output shaft of described drive motors, described first gear and second gear are meshed, and the modulus ratio of described first gear and described second gear is greater than 1.
7. rotation cleaning machine according to claim 6, it is characterized in that: described drive motors is positioned at a side of described rotating shaft, also be provided with counterweight on the described rotating seat, described counterweight and described drive motors line symmetry centered by the axial line of described rotating shaft.
8. rotation cleaning machine according to claim 1 and 2, it is characterized in that: have the blower that links to each other with vacuum source and a pair of be used to the heating plate for the treatment of the heating of oven dry workpiece in described first Drying station and/or second Drying station, a pair of described heating plate is symmetrically distributed in the both sides of described hanging basket, has a plurality of air outlets on the described blower.
9. rotation cleaning machine according to claim 1, it is characterized in that: described degreasing station also comprises the circulating purifying device that links to each other with described reservoir.
10. rotation cleaning machine according to claim 1 is characterized in that: be respectively arranged with window on described material loading station and the blanking station, the window place of described material loading station and blanking station can be connected with bin gate and following bin gate respectively rotationally.
CN 201320034389 2013-01-23 2013-01-23 Rotary cleaning machine Expired - Fee Related CN203061498U (en)

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Application Number Priority Date Filing Date Title
CN 201320034389 CN203061498U (en) 2013-01-23 2013-01-23 Rotary cleaning machine

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Application Number Priority Date Filing Date Title
CN 201320034389 CN203061498U (en) 2013-01-23 2013-01-23 Rotary cleaning machine

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084356A (en) * 2013-01-23 2013-05-08 苏州柳溪机电工程有限公司 Rotary cleaning machine
CN104742386A (en) * 2015-04-23 2015-07-01 苏州骏创塑胶模具有限公司 Automatic immersion drying device
CN104498975B (en) * 2014-12-06 2016-08-17 苏州欣航微电子有限公司 A kind of fan front mesh enclosure soaks degreasing unit
CN108212910A (en) * 2018-01-18 2018-06-29 宁波市鄞州知新机电设计有限公司 A kind of manufacturing industry Quick cleaning device
CN108436941A (en) * 2018-05-11 2018-08-24 萍乡学院 Curling stone robot
CN112454051A (en) * 2020-11-25 2021-03-09 浙江科佳机械有限公司 Burr polishing device for processing high-speed fasteners
CN116851354A (en) * 2023-09-05 2023-10-10 烟台未来自动装备有限责任公司 Belt cleaning device for hydraulic equipment

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084356A (en) * 2013-01-23 2013-05-08 苏州柳溪机电工程有限公司 Rotary cleaning machine
CN103084356B (en) * 2013-01-23 2015-07-29 苏州柳溪机电工程有限公司 Rotary cleaning machine
CN104498975B (en) * 2014-12-06 2016-08-17 苏州欣航微电子有限公司 A kind of fan front mesh enclosure soaks degreasing unit
CN104742386A (en) * 2015-04-23 2015-07-01 苏州骏创塑胶模具有限公司 Automatic immersion drying device
CN108212910A (en) * 2018-01-18 2018-06-29 宁波市鄞州知新机电设计有限公司 A kind of manufacturing industry Quick cleaning device
CN108212910B (en) * 2018-01-18 2018-12-18 绍兴百嘉汽车电子仪表有限公司 A kind of manufacturing industry Quick cleaning device
CN108436941A (en) * 2018-05-11 2018-08-24 萍乡学院 Curling stone robot
CN108436941B (en) * 2018-05-11 2023-04-11 萍乡学院 Curling robot
CN112454051A (en) * 2020-11-25 2021-03-09 浙江科佳机械有限公司 Burr polishing device for processing high-speed fasteners
CN116851354A (en) * 2023-09-05 2023-10-10 烟台未来自动装备有限责任公司 Belt cleaning device for hydraulic equipment
CN116851354B (en) * 2023-09-05 2023-12-05 烟台未来自动装备有限责任公司 Belt cleaning device for hydraulic equipment

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Granted publication date: 20130717

Termination date: 20160123

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