CN214052825U - Full-automatic through type twelve-groove high-pressure water cleaning machine - Google Patents
Full-automatic through type twelve-groove high-pressure water cleaning machine Download PDFInfo
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- CN214052825U CN214052825U CN202023310294.8U CN202023310294U CN214052825U CN 214052825 U CN214052825 U CN 214052825U CN 202023310294 U CN202023310294 U CN 202023310294U CN 214052825 U CN214052825 U CN 214052825U
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Abstract
The application discloses twelve groove high pressure water cleaning machines of full-automatic through type includes: the conveying chain is positioned on the conveying chain, two sections of lotion spraying degreasing cleaning tanks, three sections of pure water high-pressure spraying rinsing tanks, three sections of high-pressure hot air knife cutting water tanks and four sections of circulating hot air drying tanks are sequentially arranged along the conveying chain, a draining section is arranged between the lotion spraying degreasing cleaning tank and the pure water high-pressure spraying rinsing tank, the bottom surface of the draining section is inclined from high to low from the detergent spraying degreasing cleaning tank to the pure water high-pressure spraying rinsing tank, and the bottom surface of the first section of pure water high-pressure spraying rinsing tank of the three sections of pure water high-pressure spraying rinsing tank is inclined from high to low from the pure water high-pressure spraying rinsing tank. The cleaning machine can effectively prevent the defect of backflow of the cleaning liquid, solves the problem that the liquid can flow backwards when the water pump stops the workpiece, avoids the problems of loss and waste of the liquid, damage of equipment, environmental pollution and the like, reduces the manufacturing cost of the equipment, and improves the reliability of system use.
Description
Technical Field
The utility model relates to a technical field in the aspect of washing such as five metals, electron, cell-phone spare part especially relates to a twelve groove high-pressure water cleaning machines of full-automatic through-type.
Background
In the cleaning industry, groove type cleaning machines are generally adopted for hardware stamping parts, automobile metal precision parts, compressor air conditioner fittings, electronic parts and the like, and the cleaning equipment has the defects of unclean cleaning, dry drying and low productivity for deep hole and blind hole parts. Because the workpiece contains oil stains, metal powder, scrap iron and other large granular impurities in the machining process, the large granular impurities in the part can enter the cleaning liquid in the cleaning process, but most cleaning processes require that the cleaning liquid can be recycled, and the oil stains and the impurities in the liquid can be effectively removed. The cleaning liquid can flow backwards when the water pump stops working, so that the problems of liquid loss, waste, equipment damage, environment pollution and the like are caused.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
The utility model aims at providing a twelve groove high-pressure water cleaning machines of full-automatic through type effectively prevents the defect of washing liquid refluence, solves the condition that liquid can flow backwards when stopping the work piece because of the water pump, has avoided the loss of liquid extravagant, the damage of equipment, polluted environment scheduling problem, has reduced the manufacturing cost of equipment, improves the reliability of system's use.
(II) technical scheme
In order to achieve the above object, the utility model discloses a following technical scheme is in order to provide a twelve groove high-pressure water cleaning machines of full-automatic through type, include:
the conveying chain is located two sections of lotion spraying degreasing cleaning grooves, three sections of pure water high-pressure spraying rinsing grooves, three sections of high-pressure hot air knife cutting water grooves and four sections of circulating hot air drying grooves which are sequentially arranged on the conveying chain along the conveying chain, a water draining section is arranged between the lotion spraying degreasing cleaning grooves and the pure water high-pressure spraying rinsing grooves, the bottom surface of the water draining section is arranged along the direction from high to low of the lotion spraying degreasing cleaning grooves to the pure water high-pressure spraying rinsing grooves, and the bottom surface of the first section of the pure water high-pressure spraying rinsing grooves is arranged along the direction from high to low of the pure water high-pressure spraying rinsing grooves.
From this, this cleaning machine sprays the degreasing cleaning tank at two sections lotions and all is provided with in every inslot of three-section pure water high pressure spray potcher and prevents the refluence washing tank and prevent the circulation cleaning system that flows backwards, effectively prevents the defect of washing liquid refluence, solves the condition that liquid can flow backwards when stopping the work piece because of the water pump, has avoided the loss of liquid extravagant, the damage of equipment, the problem of polluted environment, has reduced the manufacturing cost of equipment, improves the reliability that the system used.
In some embodiments, the wash spray degreasing cleaning tank and the pure water high pressure spray rinsing tank are each provided with a backflow prevention circulation cleaning system comprising: the water inlet pipe, with advance water piping connection's main tank, be located the vice groove of main tank below, through the inlet channel with the water pump that the vice groove links to each other, with the filter that the water pump is connected the filter passes through circulation line and connects the main tank, be provided with a plurality of nozzles in the main tank.
In some embodiments, the backflow-prevention circulation-cleaning system comprises: the liquid storage tank is arranged above the main tank, the oil-water separator is connected with one side of the auxiliary tank, and the liquid level control system is connected with the oil-water separator and is connected with the water pump.
In some embodiments, the spray nozzle in the pure water high pressure spray rinsing section is 10kg/cm2The high pressure nozzle of (1).
In some embodiments, the method comprises: the setting is in the feeding platform of lotion spraying degrease abluent import department, setting are in the ejection of compact platform in the exit of circulation hot air drying section, the feeding platform with all be provided with the material loading track that is used for carrying the cleaning piece on the ejection of compact platform, the conveyor link is located on the material loading track and this material loading track be used for responding to the cleaning piece with whether dead photoelectric protection device blocks between the two of conveying chain.
Drawings
Fig. 1 is a schematic structural view of a fully automatic through type twelve-tank high-pressure water cleaning machine according to an embodiment of the present invention;
fig. 2 is a schematic view of a pipeline structure of a full-automatic through-type twelve-tank high-pressure water cleaning machine according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a backflow prevention circulation cleaning system according to an embodiment of the present invention.
Reference numerals:
1. spraying a degreasing cleaning tank with a cleaning agent; 2. a draining section; 3. spraying a rinsing tank with pure water at high pressure; 4. a high-pressure hot air knife water cutting groove; 5. a circulating hot air drying tank; 6. a feeding table; 7. a discharging table; 8. a conveyor chain; 11. a water inlet pipe; 12. a main tank; 13. a secondary groove; 14. a water pump; 15. a filter; 16. a nozzle; 18. An oil-water separator; 19. a liquid level control system.
Detailed Description
The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the drawings of the specification.
Referring to fig. 1-3, a fully automatic through type twelve-tank high pressure water washer of the present embodiment includes: a cleaning agent spraying degreasing cleaning tank 1, a draining section 2, a pure water high-pressure spraying rinsing tank 3, a high-pressure hot air knife water cutting tank 4, a circulating hot air drying tank 5 and a conveying chain 8. Wherein, the motor drives conveying chain 8 and carries out the cyclic transmission, be located conveying chain 8 and follow two sections lotion that this conveying chain 8 set gradually on spray degreasing cleaning tank 1, three-section pure water high pressure sprays rinsing groove 3, three-section high pressure hot-blast air knife cutting basin 4 and four-section circulation hot air drying groove 5, lotion sprays degreasing cleaning tank 1 and pure water high pressure and sprays and be provided with waterlogging caused by excessive rainfall section 2 between rinsing groove 3, the bottom surface of waterlogging caused by excessive rainfall section 2 sprays degreasing cleaning tank 1 along the lotion and sprays rinsing groove 3 to pure water high pressure and from high to low slope setting, the bottom surface that rinsing groove 3 was sprayed to pure water high pressure to three-section pure water high pressure sprays rinsing groove 3's first section pure water high pressure sprays rinsing groove 3 sets up to pure water high pressure and from high to low slope setting. This cleaning machine sprays degrease washing tank 1 and three-section pure water high pressure and sprays rinsing tank 3 on through the inclined plane setting from high to low and realize preventing the washing tank structure that flows backwards at two sections lotion, effectively prevents the defect of washing liquid refluence, solves the condition that liquid can flow backwards when stopping the work piece because of water pump 14, has avoided the loss of liquid extravagant, the damage of equipment, the problem of polluted environment, has reduced the manufacturing cost of equipment, improves the reliability that the system used.
The cleaning machine is provided with two sections of cleaning agents for spraying, degreasing and cleaning, three sections of pure water for high-pressure spraying and rinsing, three sections of high-pressure hot air knife water cutting and four sections of circulating hot air drying, wherein each section of cleaning agents for spraying, degreasing and cleaning and each section of pure water for high-pressure spraying and rinsing are respectively provided with a set of high-pressure spraying and cleaning system capable of spraying high pressure on workpieces, and therefore the whole cleaning machine is provided with five sets of high-pressure spraying and cleaning systems, is also provided with an automatic feeding and discharging system, an automatic constant-temperature heating system, a draining system, a high-pressure air knife water cutting system, a hot air circulating and filtering system and is provided with a discharging device.
The cleaning agent spraying and degreasing cleaning tank 1 mainly adopts cleaning solution to perform high-pressure spraying cleaning on the workpiece to remove stains on the surface of the workpiece; the draining area is mainly used for draining the workpiece after the workpiece is cleaned by the first two stations so as to avoid polluting the subsequent working procedures; the pure water high-pressure spray tank mainly adopts pure water to carry out high-pressure hot water spray cleaning on the workpiece, and stains on the surface of the workpiece are removed; the air knife water cutting tank is mainly used for cutting water of a cleaned workpiece through compressed air so as to cut off water drops on the workpiece; the workpiece is conveyed to a hot air drying groove after being subjected to water cutting treatment by an air knife water cutting groove, the hot air drying groove heats a heater, and the workpiece is dried by hot air added after circulation of a circulating fan, so that the aim of drying is fulfilled, and parts with deep holes and blind holes can be thoroughly cleaned.
As shown in fig. 2 and 3, in the present embodiment, both the detergent spray degreasing cleaning tank 1 and the pure water high-pressure spray rinsing tank 3 are provided with a backflow prevention circulation cleaning system, and the backflow prevention circulation cleaning system includes: the water inlet pipe 11, a main tank 12 connected with the water inlet pipe 11, an auxiliary tank 13 positioned below the main tank 12, a water pump 14 connected with the auxiliary tank 13 through the water inlet pipe 11, a filter 15 connected with the water pump 14, and the filter 15 are connected with the main tank 12 through a circulating pipeline, and a plurality of nozzles 16 are arranged in the main tank 12. Specifically, in this embodiment, the backflow prevention circulation cleaning system includes: an oil-water separator 18 connected to the main tank 12 and the sub tank 13 and a liquid level control system 19 connected to the oil-water separator 18 are provided, and the liquid level control system 19 is connected to the water pump 14.
Wherein, the nozzle 16 in the pure water high-pressure spray rinsing section or the nozzle 16 in the cleaning agent spray degreasing cleaning tank 1 can be both set to be 10kg/cm2The high pressure nozzle 16. Therefore, by applying the continuous multi-nozzle positioning high-pressure cleaning and designing the oil-water separator 18 and the liquid level control system 19, the water is recycled, energy is saved, the environment is protected, and meanwhile, the effect of efficient cleaning can be achieved.
In this embodiment, cell body one side of the anti-backflow cleaning tank is connected with water pump 14 through the inlet channel, the trompil intercommunication that the delivery port of inlet channel and the cell body side lower part of main trough 12 were seted up, inlet tube 11 is provided with the water inlet and this water inlet is less than the top of inlet channel and is higher than the position of the interior liquid level of main trough 12, the top and the air intercommunication of inlet channel, thereby at water pump 14 during the stop work, because inlet channel and air intercommunication, be destroyed because of the siphon effect, make the main trough 12 liquid level that is higher than the liquid level of auxiliary tank 13 can not flow backwards.
Further, in this embodiment, the method further includes: the setting sprays the feed table 6 of abluent import department at lotion, the play work or material rest 7 of setting in the exit of circulation hot air drying section, all be provided with the material loading track that is used for carrying the cleaning piece on feed table 6 and the play work or material rest 7, 8 rings of conveying chain are located on the material loading track and be used for responding to cleaning piece and conveying chain 8 dead photoelectric protection device whether block between the two on this material loading track, in order to prevent to block the accuracy of cleaning piece in order to ensure the material loading station, realize the effect that the trouble is in time shut down.
The working process is as follows:
→ feed table 6 feed: the cleaning basket is manually fed (cleaning workpieces are in the cleaning basket), a feeding button is pressed, a transmission motor is started to drive a conveying chain 8 to run, the conveying chain 8 runs at a preset speed and is fed from a feeding table 6, and the cleaning basket is conveyed to the next station.
→ rinse spray degreasing and cleaning 1: when the workpiece is conveyed to the station of the first tank, where the cleaning agent is sprayed to the degreasing cleaning tank 1, the spraying pump is started, and the cleaning agent is adopted by the spraying pump to perform high-pressure spraying cleaning on the workpiece, so that stains on the surface of the workpiece are removed.
→ rinse spray degreasing and cleaning 2: when the workpiece is conveyed to the station of the second tank, on which the cleaning agent is sprayed and degreased, cleaning tank 1, the spraying pump is started, and the spraying pump adopts the cleaning agent to perform high-pressure spraying and cleaning on the workpiece, so that stains on the surface of the workpiece are removed.
→ dripping zone: the work station is mainly used for draining the work piece after the work piece is cleaned in the first two work stations so as to avoid polluting the subsequent work procedures.
→ high-pressure spraying of pure water 1: when the workpiece is conveyed to a station of the pure water high-pressure spray rinsing tank 3 of the third tank, the pure water is heated by the heater, the spray pump is started, the heated pure water is pumped by the spray pump to carry out high-pressure hot water spray cleaning on the workpiece, and stains on the surface of the workpiece are removed.
→ high-pressure spray of pure water 2: when the workpiece is conveyed to a station of the pure water high-pressure spray rinsing tank 3 of the fourth tank, the pure water is heated by the heater, the spray pump is started, the heated pure water is pumped by the spray pump to carry out high-pressure hot water spray cleaning on the workpiece, and stains on the surface of the workpiece are removed.
→ high-pressure spraying of pure water 3: when the workpiece is conveyed to a station of the pure water high-pressure spray rinsing tank 3 of the fifth tank, the pure water is heated by the heater, the spray pump is started, the heated pure water is pumped by the spray pump to carry out high-pressure hot water spray cleaning on the workpiece, and stains on the surface of the workpiece are removed.
→ air knife cut water 1: when the workpiece is conveyed to a station of a high-pressure hot air knife water cutting groove 4 of the sixth groove, the air knife cuts water on the cleaned workpiece through compressed air so as to cut off water drops on the workpiece.
→ air knife cut water 2: when the workpiece is conveyed to a station of a high-pressure hot air knife water cutting groove 4 of the seventh groove, the air knife cuts water on the cleaned workpiece through compressed air so as to cut off water drops on the workpiece.
→ air knife cut water 3: when the workpiece is conveyed to a station of the high-pressure hot air knife water cutting groove 4 of the eighth groove, the air knife cuts water on the cleaned workpiece through compressed air so as to cut off water drops on the workpiece.
→ hot air drying 1: when the workpiece is conveyed to the station of the circulating hot air drying groove 5 of the ninth groove, the heater is heated, and the workpiece is continuously dried by hot air through the circulating fan, so that the drying purpose can be achieved.
→ hot air drying 2: when the workpiece is conveyed to the station of the circulating hot air drying groove 5 of the tenth groove, the heater is heated, and the workpiece is continuously dried by hot air through the circulating fan, so that the drying purpose can be achieved.
→ hot air drying 3: when the workpiece is conveyed to the station of the circulating hot air drying groove 5 of the eleventh groove, the heater is heated, and the workpiece is continuously dried by hot air through the circulating fan, so that the drying purpose can be achieved.
→ hot air drying 4: when the workpiece is conveyed to the station of the circulating hot air drying groove 5 of the twelfth groove, the heater is heated, and the workpiece is continuously dried by hot air through the circulating fan, so that the drying purpose can be achieved.
Discharging from discharging table 7: when the workpiece is cleaned, the workpiece senses the inductive switch for discharging in place, the transmission material platform automatically stops, and an alarm is sent to remind a worker to discharge.
In the working process, a Chinese display touch screen and PLC programming software are used as an automatic control core, imported automatic control elements such as a non-contact sensor and the like are used as peripheral devices to realize automatic control on transmission, feeding and discharging, state monitoring, safety protection, fault alarm and the like of the whole machine, and the equipment has full-automatic operation. Wherein, the work requirement of whole cleaning machine equipment is: the external dimension of the host is about: l14600 XW 2200 XH 1770 (mm); the air temperature of the working environment is set to be 5-40 ℃, and the relative humidity is set to be less than or equal to 80%. Specifically, the cleaning machine should be equipped within 2 meters of the vicinity of the equipment: the power supply is 380V +/-10% 50Hz, and the three-phase four-wire system is adopted; the power distribution requirement of the whole machine is as follows: not less than 180 KW. Pure water: 2000L/H; water discharge resistivity: not less than 15M omega cm
Therefore, an operator puts the workpiece on the conveyor chain 8 of the cleaning machine, the chain runs at a preset speed to send the workpiece to each process section, and the workpiece is subjected to degreasing, spraying, cleaning, spraying, rinsing, water cutting and drying; after the workpiece is dried, the product is automatically sent out through transmission, and the product is manually unloaded, namely the whole cleaning process is completed. The equipment has the characteristics of high cleaning speed, high production efficiency, good cleaning effect, convenience in use and the like.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (5)
1. The utility model provides a twelve groove high pressure water cleaning machines of full-automatic through type which characterized in that includes:
the conveying chain is located two sections of lotion spraying degreasing cleaning grooves, three sections of pure water high-pressure spraying rinsing grooves, three sections of high-pressure hot air knife cutting water grooves and four sections of circulating hot air drying grooves which are sequentially arranged on the conveying chain along the conveying chain, a water draining section is arranged between the lotion spraying degreasing cleaning grooves and the pure water high-pressure spraying rinsing grooves, the bottom surface of the water draining section is arranged along the direction from high to low of the lotion spraying degreasing cleaning grooves to the pure water high-pressure spraying rinsing grooves, and the bottom surface of the first section of the pure water high-pressure spraying rinsing grooves is arranged along the direction from high to low of the pure water high-pressure spraying rinsing grooves.
2. The fully automatic through type twelve-tank high-pressure water cleaning machine according to claim 1, characterized in that: the lotion sprays the degrease washing tank with the pure water high pressure sprays the potcher and all is provided with anti-backflow circulation cleaning system, anti-backflow circulation cleaning system includes: the water inlet pipe, with advance water piping connection's main tank, be located the vice groove of main tank below, through the inlet channel with the water pump that the vice groove links to each other, with the filter that the water pump is connected the filter passes through circulation line and connects the main tank, be provided with a plurality of nozzles in the main tank.
3. The fully automatic through twelve tank high pressure water washer of claim 2, wherein the anti-backflow circulation washing system comprises: the liquid storage tank is arranged above the main tank, the oil-water separator is connected with one side of the auxiliary tank, and the liquid level control system is connected with the oil-water separator and is connected with the water pump.
4. The fully automatic through type twelve-tank high-pressure water cleaning machine according to claim 1, characterized in that: the nozzle in the high-pressure pure water spraying and rinsing section is 10kg/cm2The high pressure nozzle of (1).
5. A fully automatic through twelve tank high pressure water washer according to claim 1, comprising: the setting is in the feeding platform of lotion spraying degrease abluent import department, setting are in the ejection of compact platform in the exit of circulation hot air drying section, the feeding platform with all be provided with the material loading track that is used for carrying the cleaning piece on the ejection of compact platform, the conveyor link is located on the material loading track and this material loading track be used for responding to the cleaning piece with whether dead photoelectric protection device blocks between the two of conveying chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023310294.8U CN214052825U (en) | 2020-12-30 | 2020-12-30 | Full-automatic through type twelve-groove high-pressure water cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023310294.8U CN214052825U (en) | 2020-12-30 | 2020-12-30 | Full-automatic through type twelve-groove high-pressure water cleaning machine |
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| Publication Number | Publication Date |
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| CN214052825U true CN214052825U (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023310294.8U Active CN214052825U (en) | 2020-12-30 | 2020-12-30 | Full-automatic through type twelve-groove high-pressure water cleaning machine |
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| CN (1) | CN214052825U (en) |
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