CN211538884U - Full-automatic through type high-pressure spraying plastic tray cleaning machine - Google Patents
Full-automatic through type high-pressure spraying plastic tray cleaning machine Download PDFInfo
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- CN211538884U CN211538884U CN201922443920.1U CN201922443920U CN211538884U CN 211538884 U CN211538884 U CN 211538884U CN 201922443920 U CN201922443920 U CN 201922443920U CN 211538884 U CN211538884 U CN 211538884U
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Abstract
The utility model relates to a full-automatic through type high pressure spray plastics tray cleaning machine that plastics tray surface cleaning field was used. The structure of the device comprises an equipment main body, a conveying device, a workpiece carrier and an electric control box, wherein the conveying device penetrates through a cleaning cavity and forms a feeding end and a discharging end at two ends; the cleaning chamber is provided with a lotion high-pressure spray cleaning station, a high-pressure spray rinsing station, a first super fan water cutting station and a second super fan water cutting station along the material inlet end to the material outlet end, and when a workpiece is positioned on the first super fan water cutting station and the second super fan water cutting station, the workpiece can swing at an angle of 5-10 degrees. The structure of the device is corresponding to the workpiece vertically arranged, so that the liquid operation contact area and the surface dirt flow along with the cleaning quality are guaranteed, the material guide piece realizes the auxiliary positioning and the multi-angle water cutting operation of the workpiece, the retention of liquid is effectively avoided, and the cleaning quality is improved.
Description
Technical Field
The utility model relates to a full-automatic through type high pressure spray plastics tray cleaning machine that plastics tray surface cleaning field was used.
Background
The plastic tray needs to be cleaned and dried by oil stains and dust on the surface of the plastic tray in the production and application process, but the plastic tray is usually in a large-size rectangular structure, a conventional positioning and cleaning device is difficult to stably position the plastic tray, manual auxiliary positioning or cleaning operation intensity reduction needs to be carried out on the plastic tray, so that the structural stability in the cleaning process is guaranteed, but the operation cleaning effect is poor, the working intensity of workers is increased, and the working efficiency is reduced. Meanwhile, the blind hole liquid retention is easy to generate in the drying operation, the drying and cleaning quality is reduced, and the subsequent operation quality is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a full-automatic through type high pressure sprays plastics dish cleaning machine that effectively promotes work piece cleaning quality.
The utility model provides a technical scheme that its technical problem adopted is:
the full-automatic through type high-pressure spraying plastic tray cleaning machine structurally comprises an equipment main body, a conveying device, a workpiece carrier and an electric control box, wherein the equipment main body is surrounded to form a cleaning cavity, the conveying device penetrates through the cleaning cavity and forms a feeding end and a discharging end at two ends, the workpiece carrier is installed on the conveying device and used for realizing transportation operation from the feeding end to the discharging end of the conveying device, and workpieces installed on the workpiece carrier are vertically arranged along the axis direction of the conveying device;
the cleaning chamber is respectively provided with a lotion high-pressure spraying cleaning station, a high-pressure spraying rinsing station, a first super fan water cutting station and a second super fan water cutting station along the direction from the feeding end to the discharging end, the spraying cleaning stations comprise spraying pipes which are symmetrically arranged in the circumferential direction, the spraying pipes are circumferentially communicated, a liquid storage tank communicated with an external liquid storage tank is formed at the bottom of a corresponding chamber of the spraying cleaning station, and a filtering piece is arranged in the liquid storage tank; the first super fan water cutting station and the second super fan water cutting station are provided with material guiding pieces, and when the workpieces are positioned at the first super fan water cutting station and the second super fan water cutting station, the workpieces can swing at an angle of 5-10 degrees under the surrounding action of the material guiding pieces;
the discharge end is provided with a material detection device;
the equipment main body is also provided with a fog discharging system.
The material guide piece is surrounded by a plurality of limiting angle plates to form a workpiece limiting position, end angles of the workpiece are respectively arranged in the workpiece limiting position in a clearance fit mode, and the bottoms of the chambers of the first super fan water cutting station and the second super fan water cutting station are arranged in an inclined mode.
Further, a liquid level control system, a water shortage protection and alarm device and an overflow pipe are arranged in the liquid storage tank.
Further, the liquid storage tank is connected with a water supply and drainage valve.
Further, the electric control box is provided with an emergency stop switch and a control panel, and the control panel is provided with a plurality of power supply indicating lamps and a plurality of signs.
Further, the equipment main body is provided with a plurality of equipment access doors.
The utility model has the advantages that:
the device is structurally arranged, circumferential cleaning effect on the workpiece is guaranteed by the aid of the circumferentially symmetrically arranged spray pipes, and the spray pipes correspond to the vertically arranged workpiece, so that on one hand, the operating contact area of liquid is guaranteed, on the other hand, the falling effect of the liquid can be improved in the vertical direction, and the cleaning quality of surface dirt along with the flow is further guaranteed; the material guide piece structure of the air-air water cutting station can prevent a workpiece from toppling under the action of strong air circulation to perform auxiliary positioning on the workpiece, and can form a certain swing gap so as to further enable the workpiece to swing at an angle in the water cutting process, improve the variability of a water cutting angle, realize the clean toppling of liquid in a blind hole by utilizing the angle swing, effectively avoid the retention of the liquid and improve the cleaning quality; the material detection device at the discharge end ensures the stability of clean material collection, avoids collision and accumulation of workpieces, provides guarantee for stable cleaning operation, can avoid idle work of an internal system, ensures the application efficiency of resources and ensures the cleaning quality; the arrangement of the electric control box ensures the realization of the automation process of the system and promotes the stable realization of the operation quality and the cleaning operation of the system.
Drawings
FIG. 1 is a front view of the overall structure of the full-automatic through type high-pressure spraying plastic tray cleaning machine of the present invention;
FIG. 2 is a top view of the overall structure of the full-automatic through type high-pressure spraying plastic tray cleaning machine of the present invention;
FIG. 3 is a schematic view of the spraying position structure of the full-automatic through-type high-pressure spraying plastic tray cleaning machine of the present invention;
FIG. 4 is a schematic diagram of the structure of the water level cut of the blower of the full-automatic through type high-pressure spraying plastic tray cleaning machine of the present invention;
labeled as: 1. an apparatus main body; 11. a washing agent high-pressure spraying and cleaning station; 111. a shower pipe; 112. a liquid storage tank; 113. a heater; 114. a cylindrical filter; 12. a high-pressure spray rinsing station; 13. a first super fan water cutting station; 131. a circumferential port; 132. pouring the material; 14. a second super blower water cutting station; 15. a fog-proof area; 16. a buffer area; 2. a conveying device; 21. a feeding end; 22. a discharge end; 3. a workpiece carrier; 31. a workpiece; 4. an electrical control box; .
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 1 and 2, the fully automatic through type high pressure spray plastic tray cleaning machine comprises an equipment main body 1, a conveying device 2, a workpiece carrier 3 and an electrical control box 4, wherein the equipment is welded and formed on a rack through a section bar, a stainless steel plate is further used for being connected with the rack to form the equipment main body 1 and enabling the equipment main body to surround to form a cleaning chamber, the conveying device 2 is manufactured by adopting a motor-driven chain conveying mode, an SUS304 stainless steel material chain is adopted, the conveying motor power is 0.4 KW., the conveying device 2 penetrates through the cleaning chamber and forms a feeding end 21 and a discharging end 22 at two ends, the workpiece carrier 3 is installed on the chain of the conveying device 2 and is used for fixing the end part of the workpiece 3, at the moment, a workpiece 31 installed on the workpiece carrier 3 is vertically arranged along the axial direction of the conveying device 2, so that the conveying along the feeding end 21 to the discharging end 22 of the conveying device 2 is realized, the cleaning chamber is provided with a cleaning agent high pressure spray cleaning station 11, a high pressure spray rinsing station 12, a first fan water cutting station 13 and a second fan water cutting station 14, a filtering station is arranged along the feeding end 21 to the discharging end of the feeding end of the conveying device 2, a filtering tank is arranged along the filtering tank, a filtering tank 112 is arranged, a filtering tank is arranged, a filtering tank is arranged along the filtering tank, a filtering tank 112 is arranged along the filtering tank, a filtering tank 112 is arranged along the filtering tank 112, a filtering tank is arranged along the filtering tank 112, a filtering tank is arranged along the filtering tank, a filtering tank is arranged along a filtering tank 112, a filtering tank 112, a filtering tank is arranged along a filtering tank, a filtering tank is arranged along a filtering tank 111, a filtering tank is arranged alongThe high-pressure spray rinsing station 12 is also structured as shown in the figure 3, and the corresponding liquid storage tank 112 is also structured with an overflow function, and the clean water in the tank needs to keep a certain overflow action to ensure that new water is replaced for a long time and the rinsing effect is ensured, the structures of the first super fan water cutting station 13 and the second super fan water cutting station 14 are shown in the figure 4, and are surrounded by SUS304 (2.0 mm) stainless steel plates to form a system with the effective size of 1000 ×, 335 × and 750(mm), the bottom of the tank body is slightly inclined, so that the cut liquid can be rapidly flowed to a main drainage pipeline, the system at the stations comprises a super fan, an air cutting pipeline, a stainless steel adjustable air knife, an automatic workpiece guide bar, a main drainage port and the like, and the maximum flow of the fan at the position is 1440m3H, and the power of the super fan is 7.5 KW. As shown in the figure, the air knife can be arranged into two stainless steel air knives at the front and the back respectively, and the caliber of the air knife can be adjusted. In addition, the circumferential port 131 can be arranged, and the water cutting quality is guaranteed. Meanwhile, a workpiece limiting position is formed by surrounding a plurality of limiting angle plates and serves as a material guide member 132, when the workpiece 31 is located at the first super fan water cutting station 13 and the second super fan water cutting station 14, the end angles of the workpiece 31 are respectively arranged in the workpiece limiting position in a clearance fit mode, under the surrounding effect of the material guide member, the angle swing of 5-10 degrees can be achieved under the air flowing effect, on one hand, the workpiece 3 is prevented from toppling, on the other hand, the liquid toppling quality inside the blind hole and the air water cutting drying effect can be improved by utilizing the swing of the angle, and the cleaning quality is guaranteed. And the angle can be symmetrically divided, so that the symmetric cleaning quality and the workpiece stability are ensured, the relative action strength of the workpiece carrier 3 and the material guide member 132 is reduced, and the structural application life is ensured. A buffer area 16 is arranged between the first super fan water cutting station 13 and the second super fan water cutting station 14, so that the super fans can be restored to the original position, and meanwhile, the subsequent water cutting quality is improved. The apparatus body 1 is also provided with a mist discharge system. At the moment, a fog discharging fan of the equipment is arranged at the rear side of the cleaning cavity body and at the inlet and outlet of the cavity bodyThe top is connected with an air draft main pipeline in parallel, and mist in the cavity is exhausted by a mist exhaust fan, so that the mist exhaust communication effect is realized, and the mist exhaust effect of the whole equipment is guaranteed.
The cleaning chamber of the whole machine is of a totally-enclosed structure, the feeding table, the cleaning cavity, the liquid storage tank and the like are all made of stainless steel materials, and the chassis and the bracket are made of stainless steel sectional materials. The equipment piping and the bottom of the tank body are absolutely sealed. Each liquid storage tank is provided with an independent liquid discharge ball valve, and discharged waste liquid can be collected together and discharged outside the machine. This equipment is equipped with total electrical control box 4 to place the pan feeding end 21 of equipment body 12 in, in addition, pan feeding end 21 department still is equipped with the scram switch, and material detection device sets up in discharge end 22, and then guarantees to wash the work piece in the chamber and washs the completion degree, guarantees that all work pieces 31's cleanness is accomplished and is passed through. The electric control box 4 is provided with an emergency stop switch and a control panel, the control panel is processed by spraying plastics and silk screen printing, and a touch screen, a power switch, a part of indicator lights, various labels and the like are arranged on the control panel. In the application process, the plastic tray is manually placed on an automatic conveying chain retaining sheet, namely the workpiece carrier 3 in a side-standing mode, and is fastened and positioned by using bolts, so that the positioning contact area and the positioning quality are ensured. The tray automatically enters a cleaning chamber to be cleaned, rinsed, cut by wind, cut by side turning wind and the like at 4 stations, and then is automatically discharged to a discharge port. This discharge gate has induction system as material detection device, and the conveyer belt does not operate when sensing to there being the tray, and when the manual work lift off a tray after, the ejection of compact will be followed automatically to next tray, from this continuous operation. The time of transmission of the device can be set according to actual requirements. Meanwhile, the equipment main body 1 is provided with a plurality of equipment access doors, so that on one hand, workers check the working process of the equipment and overhaul the working devices, and guarantee is provided for the working quality.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The full-automatic through type high-pressure spraying plastic tray cleaning machine is characterized by comprising an equipment main body (1), a conveying device (2), a workpiece carrier (3) and an electric control box (4), wherein the equipment main body (1) surrounds to form a cleaning cavity, the conveying device (2) penetrates through the cleaning cavity and forms a feeding end (21) and a discharging end (22) at two ends, the workpiece carrier (3) is installed on the conveying device (2) and used for realizing transportation operation from the feeding end (21) to the discharging end (22) of the conveying device (2), and a workpiece (31) installed on the workpiece carrier (3) is vertically arranged along the axis direction of the conveying device (2);
the cleaning chamber is respectively provided with a lotion high-pressure spray cleaning station (11), a high-pressure spray rinsing station (12), a first super fan water cutting station (13) and a second super fan water cutting station (14) along the material inlet end (21) to the material outlet end (22), the spraying cleaning station comprises a spraying pipe (111) arranged in the circumferential direction, the spraying pipe (111) is arranged in a circumferential direction in a communicating manner, a liquid storage tank communicated with an external liquid storage tank (112) is formed at the bottom of the corresponding chamber of the spraying cleaning station, a filter element is arranged in the liquid storage tank, a material pouring element (132) is arranged at the water cutting station (13) of the first super fan and the water cutting station (14) of the second super fan, when the workpiece (31) is positioned at the first super fan water cutting station (13) and the second super fan water cutting station (14), the workpiece can swing at an angle of 5-10 degrees under the surrounding action of the material guide piece;
the discharge end (22) is provided with a material detection device;
the equipment main body (1) is also provided with a fog discharging system.
2. The full-automatic through type high-pressure spraying plastic tray cleaning machine as claimed in claim 1, wherein the material guiding member is surrounded by a plurality of limiting angle plates to form a workpiece limiting position, the end angles of the workpiece (31) are respectively arranged in the workpiece limiting position in a clearance fit manner, and the chamber bottoms of the first super blower water cutting station (13) and the second super blower water cutting station (14) are arranged in an inclined manner.
3. A fully automatic through type high pressure spray plastic tray washer according to claim 1, characterized in that a liquid level control system, a water shortage protection and alarm device are provided in the liquid storage tank (112) and an overflow pipe is connected thereto.
4. The fully automatic pass-through high pressure spray plastic tray washer according to claim 1, wherein a water supply and drain valve is connected to the reservoir (112).
5. A fully automatic pass-through high pressure spray plastic tray washer according to claim 1, characterized in that the electrical control box (4) is provided with a scram switch and a control panel provided with several power indicator lights and signs.
6. The full-automatic through type high-pressure spraying plastic tray cleaning machine according to claim 1, wherein the equipment main body (1) is provided with a plurality of equipment access doors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922443920.1U CN211538884U (en) | 2019-12-30 | 2019-12-30 | Full-automatic through type high-pressure spraying plastic tray cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922443920.1U CN211538884U (en) | 2019-12-30 | 2019-12-30 | Full-automatic through type high-pressure spraying plastic tray cleaning machine |
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| Publication Number | Publication Date |
|---|---|
| CN211538884U true CN211538884U (en) | 2020-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922443920.1U Active CN211538884U (en) | 2019-12-30 | 2019-12-30 | Full-automatic through type high-pressure spraying plastic tray cleaning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114643254A (en) * | 2020-12-17 | 2022-06-21 | 吉维那环保科技股份有限公司 | Washing machine |
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2019
- 2019-12-30 CN CN201922443920.1U patent/CN211538884U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114643254A (en) * | 2020-12-17 | 2022-06-21 | 吉维那环保科技股份有限公司 | Washing machine |
| CN114643254B (en) * | 2020-12-17 | 2024-03-19 | 吉维那环保科技股份有限公司 | Washing machine |
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