CN207952093U - A kind of fountain cleaning equipment - Google Patents
A kind of fountain cleaning equipment Download PDFInfo
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- CN207952093U CN207952093U CN201820001233.7U CN201820001233U CN207952093U CN 207952093 U CN207952093 U CN 207952093U CN 201820001233 U CN201820001233 U CN 201820001233U CN 207952093 U CN207952093 U CN 207952093U
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- spray chamber
- reserve tank
- liquid reserve
- cleaning
- assembly
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Abstract
The utility model is related to a kind of fountain cleaning equipments, including support assembly, the cleaning assembly being arranged in support assembly, with the control assembly being arranged on support assembly, the cleaning assembly includes the spray chamber being arranged on support assembly top, it is arranged below spray chamber and connects the liquid reserve tank of spray chamber, setting is spraying indoor nozzle and rotary table, and the manual benefit being arranged on spray chamber washes rifle and high pressure blows hydraulic giant;Wherein, the washing lotion circulatory system is provided between the spray chamber and liquid reserve tank, the nozzle and manually benefit wash rifle and be all connected with the washing lotion circulatory system.The utility model cleaning process combines manual benefit to wash using automatic machine washing, realizes the semi-automatic control of large-scale workpiece, significantly reduces cleaning intensity.Cleaning workpiece is cleaned using rotation round, and beat is adjustable, efficient, effect is good.The utility model device has good appearance, and reasonable for structure, service life is long, is the cleaning, drying equipment of ideal precision parts.
Description
Technical field
The utility model is related to the cleaning equipment of workpiece, refers in particular to a kind of fountain cleaning suitable for large-scale workpiece and set
It is standby.
Background technology
Component of machine is in the long-term use, it may appear that situations such as spot attachment, residue are accumulated in turn results in machinery
Operational failure influences working efficiency.Therefore it often may require that and component of machine cleaned, but some large parts
Cleaning amount is big, but also the problems such as cleaning is not thorough, such as the parts on aircraft often occurs.Aircraft is complicated sets
It is standby, it is made of tens thousand of a parts, many parts have the features such as structure size is big, complex contour.Currently, the fields such as aerospace
The cleaning of airplane parts is still rested in the backwardness technique of cleaning and then heated-air drying by hand, not only increases labour in this way
Intensity consumes a large amount of cleansing medium, also adds cleaning cost.
Invention content
The purpose of this utility model is improved and is innovated for disadvantage present in background technology and problem, provides one
Kind fountain cleaning equipment.
The technical solution of the utility model is that construction is a kind of including support assembly, and the cleaning being arranged in support assembly is total
At, and be arranged on support assembly control assembly cleaning equipment.The cleaning assembly includes being arranged on support assembly
The spray chamber in portion, is arranged below spray chamber and connects the liquid reserve tank of spray chamber, and setting is spraying indoor nozzle and rotation work
Make platform, and the manual benefit being arranged on spray chamber washes rifle and high pressure blows hydraulic giant;Wherein, it is set between the spray chamber and liquid reserve tank
It is equipped with the washing lotion circulatory system, the nozzle and manually benefit wash rifle and be all connected with the washing lotion circulatory system.
The washing lotion circulatory system includes setting reservoir group and connection in liquid reserve tank in one of the embodiments,
With nozzle and manually, benefit washes the feeding spraying pump of rifle to reservoir group, wherein:The reservoir group includes sequentially connected at least two
Reservoir, and the first reservoir connects spray chamber, the reservoir of last position connects feeding spraying pump;It is provided on each reservoir
The initial and end end of Draper-type oil scraper, the reservoir group is additionally provided with filter screen.
The rotary table includes the rotary shaft being arranged in the middle part of spray chamber and connection in one of the embodiments,
The workbench of rotary shaft, wherein rotary shaft connection controls assembly and is controlled by it driving worktable rotary movement.
Preferably, the rotary shaft is connected to the bottom of workbench, and bearing cardan wheel is uniformly distributed on workbench.
The nozzle is evenly distributed on surrounding and the bottom of spray chamber interior walls, each nozzle in one of the embodiments,
Cleaning water source derive from liquid reserve tank.
The liquid reserve tank is independent case body in one of the embodiments, and heating tube, liquid reserve tank are provided in liquid reserve tank
Wall is provided with insulating layer, and water inlet, discharge outlet, overflow port and liquid level alarm are provided on liquid reserve tank.
Double-open type room door is provided at the top of the spray chamber in one of the embodiments, room door setting cylinder drives
It is dynamic.
It is provided with air exhausting device and condensing unit on the spray chamber in one of the embodiments, wherein condensation dress
Connection liquid reserve tank is set, liquid reserve tank is flowed into after the condensed device processing of the indoor steam of spray of the air exhausting device extraction.
In one of the embodiments, the support assembly include be disposed around the mobile holder of cleaning assembly surrounding, and
It is inclined at mobile holder and pedestrian's ladder on ground, is wherein provided with safety barrier at the top of mobile holder.
The control assembly includes the PLC control cabinet being arranged on support assembly in one of the embodiments, and even
The motor group for connecing and being controlled by PLC control cabinet.
The advantages of the utility model and advantageous effect:
The utility model cleaning mainly by 1 spray chamber, 1 manually mend wash, 1 high pressure manual blows water and forms, pass through height
Pressure spray impact workpiece surface simultaneously combines the chemical decontamination of cleaning agent, oil removing ability, to make workpiece achieve the purpose that cleaning.Together
When, it is recycled into receipts with unification and handles the liquid reserve tank of washing lotion, saved and used water cost, reduce cleaning pollution.This practicality is new
Type cleaning process combines manual benefit to wash using automatic machine washing, realizes the semi-automatic control of large-scale workpiece, significantly reduces clear
Wash working strength.Cleaning workpiece is cleaned using rotation round, and beat is adjustable, efficient, effect is good.The utility model device has
Good appearance, reasonable for structure, service life is long, is the cleaning, drying equipment of ideal precision parts.
Description of the drawings
Fig. 1 is the utility model main structure diagram.
Fig. 2 is the utility model overlooking structure diagram.
Fig. 3 is the utility model side structure schematic view.
Specific implementation mode
The utility model is more fully retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states.The preferred embodiment of the utility model is given in attached drawing.But the utility model can in many different forms come in fact
It is existing, however it is not limited to embodiment described herein.Make public affairs to the utility model on the contrary, purpose of providing these embodiments is
It is more thorough and comprehensive to open content.
It should be noted that when element is considered as " setting " or " connection " on another element, it can be direct
It is arranged or is connected on another element or may be simultaneously present centering elements.
Unless otherwise defined, the technical field of all technical and scientific terms and the utility model used herein
The normally understood meaning of technical staff it is identical.Term used in the description is intended merely to describe specifically to implement purpose,
It is not intended to limit the utility model.
As shown in Figures 1 to 3, the cleaning equipment is total by the rack including mobile holder 11, pedestrian's ladder 12 and safety barrier 13
At, including spray chamber 1, liquid reserve tank 2, nozzle 3, manually mend wash rifle 4, high pressure blows hydraulic giant 5, feeding spraying pump 6, reservoir 7, rotary shaft
8, the cleaning assembly of workbench 9 and heating tube 10, and formed including the control assembly of PLC control cabinet 14 and motor group 15.Specifically
's:
As shown in Figures 1 to 3, mobile holder 11 is disposed around the surrounding of cleaning assembly, and pedestrian's ladder 12, which tilts, is located at mobile holder
Between 11 and ground.It encloses equipped with safety barrier 13 at the top of mobile holder 11.
As shown in Figures 1 to 3, spray chamber 1 is located at 11 middle part of mobile holder.Liquid reserve tank 2 is located at 1 lower section of spray chamber and connects spray
Drench room 1.Benefit washes rifle 4 manually and high pressure is blown hydraulic giant 5 and is located on spray chamber 1.Nozzle 3 and rotary table are located in spray chamber 1.
Wherein:
More specifically, 1 top of spray chamber is equipped with double-open type room door, and room door setting cylinder drives.Spray chamber 1 is equipped with row
Wind apparatus and condensing unit(Figure does not regard), wherein condensing unit connects liquid reserve tank 2, the spray chamber 1 of air exhausting device extraction when work
Liquid reserve tank 2 is flowed into after the condensed device processing of interior steam.
More specifically, liquid reserve tank 2 is independent case body, and heating tube 10 is equipped in liquid reserve tank 2.The outer wall of liquid reserve tank 2, which is equipped with, to be protected
Warm layer.Liquid reserve tank 2 is equipped with water inlet, discharge outlet, overflow port and liquid level alarm(Figure does not regard).
More specifically, nozzle 3 is evenly distributed on surrounding and the bottom of 1 inner wall of spray chamber, and the cleaning water source of each nozzle 3 is logical
It crosses feeding spraying pump 6 and derives from liquid reserve tank 2.
More specifically, rotary table includes the workbench of the rotary shaft 8 and connection rotary shaft 8 that are located at 1 middle part of spray chamber
9.Rotary shaft 8 is connected to the bottom of workbench 9, and the upper of workbench 9 is uniformly disposed with bearing cardan wheel(Figure does not regard), scavenger
Part 16 is placed on the bearing cardan wheel of workbench 9.When work, rotary shaft 8 drives workbench 9 by the control assembly control connected
Rotary motion.
As shown in Figure 1, reservoir 7 is arranged two in liquid reserve tank 2, two reservoirs 7 are sequentially connected.Feeding spraying pump 6 connects
With nozzle 3 and manually, benefit washes rifle 4 to reservoir 7.Wherein, it is located at the first reservoir 7 and connects spray chamber 1, the reservoir 7 of last position connects
Connect feeding spraying pump 6.Each reservoir 7 is equipped with Draper-type oil scraper(Figure does not regard).The reservoir in the first reservoir front and last position
Rear is additionally provided with filter screen(Figure does not regard).
As shown in Figures 1 to 3, PLC control cabinet 14 is located at the side of mobile holder 11, and motor group 15 is located at mobile holder 11
On.PLC control cabinet 14 and motor group 15 connect and control nozzle 3, mend manually wash rifle 4, high pressure blows hydraulic giant 5, feeding spraying pump 6, rotation
The work such as shaft 8, heating tube 10.
The structural principle of the utility model critical piece:
1, spray chamber effective dimensions:L3000×W3000×H1000(mm)Effective workpiece size space >=650mm.In area
Section inner periphery, up and down and bottom side fills adjustable stainless steel nozzle, is equipped with two rows of spray tubes above, liquid storage is directly extracted by feeding spraying pump
Liquid in slot sprays workpiece, while rotating mechanism drives worktable rotary.Rotary table is filled with adjustable damping
It sets, rotary speed can be made steadily moderate.The smooth ne-leakage phenomenon of soldered in spray chamber.
Spray chamber is cylinder capping open-and-close mechanism.Capping uses double-door mechanism, capping material δ 2.0mm SUS304 stainless
Steel plate makes.Cylinder uses stroke for the piston rod cylinder of 1600mm, a capping one;Cylinder guiding mechanism is slided using straight line
Rail, frictional force are small;Capping both sides are to a set of.Cylinder foot installs a set of high pressure spray shower pipe, is connected and is ensured by metal high voltage hose
Cylinder does not influence to spray when running;Compressed air air pressure:0.5~0.8MPa, air demand are about 2~4m3/min.
Spray chamber side is equipped with a set of air exhausting device, by wind pumping channle, exhaust fan, condenser system, the compositions such as draining feed channel.
Blower fan apparatus can extract the water vapour in cleaning machine out, and interface is connected with condenser system, and aqueous vapor volatilized in equipment etc. is timely
It releases, ensures reflux reservoir after condensed processing.Power of fan:1.1KW.
2, liquid reserve tank is to be independently arranged, and size L2300mm × W1500mm × H780m, liquid reserve tank uses δ 3.0mm
SUS304 stainless steel plates make, and the above heat-preservation cottons of δ 10mm are used on the outside of case, prevent thermal loss.Liquid reserve tank available capacity:About
2.2m3, bottom tilt thoroughly to drain.Liquid reserve tank is equipped with independent water inlet, discharge outlet and overflow port.Using hot water circuit
Electrical heating, heating power:76kw can be grouped control, temperature control:50~70 DEG C.Digital display temperature controller controls temperature(RT~
100 DEG C adjustable), precision is ± 5 degree.
3, feeding spraying pump is using domestic famous brand name pipelined multi-stage centrifugal pump, pump motor power:11KW, lift:97M, stream
Amount:30 M3/H, spray pressure are 7~8.5Kg/cm2, and 80 mesh stainless (steel) wires are used before pumping.
4, the washing lotion circulatory system:By two groups of reservoirs, front filters, rear strainer lattice, pump, the compositions such as pipe valve.
Cleaning solution filtering process:Cleaning solution flows back the mesh of → 40 mesh filter grids → level-one reservoir → two level reservoir → 80
Filter grid → feeding spraying pump → spray → cleaning solution reflux.
Using Draper-type oil scraper, liquid-surface floating oil is removed, and discharge into charge of oil capsule.Using on liquid-level controller control water level
Limit, lower limit, the too low sound-light alarm of liquid level.
5, it mends and washes manually(Cleaning agent+city's water):Benefit washes pump using domestic famous brand name Piping Centrifugal Pumps, pump motor power:
0.375KW, lift:33M, spray pressure are 3~3.5Kg/cm2, and 80 mesh stainless (steel) wires are used before pumping.
6, manual wind cuts dehydration:
Wind is cut:Compressed air, which is blown, cuts moisture film, it is ensured that the air before access tuyere is clean, drying compressed air.
Compressed air air pressure:0.5~0.8MPa, air demand are about 2~4m3/min;
7, rotary table:
Rotary table uses stainless steel material.It is whole that stainless steel grating type, integral diameter 2200mm is used integrally to hold
Weight 3000kg, workbench bottom are equipped with 6 bearing cardan wheels, when preventing tooling platform face placement product weight unbalanced, workpiece
Damage rotary tooling.Work top prevents workpiece from colliding with damage using PP plates or aluminium sheet.
Rotary shaft is using decelerating motor as chain driving motor, power:4Kw is passed by Frequency Converter Control rotary speed
Motivation structure is mounted on the nacelle lower left corner, saves space and facilitates repair, makes.
8, control assembly completes cleaning by PLC Programmable semiautomatic controls.
Utility model works principle:
Spray chamber room door is first that capping is opened by operator, and workpiece is put by overhead traveling crane on rotary table, and startup is pressed
Button controls motor by PLC, drives chain rotary tooling circumferentially to move tooling by sprocket wheel, while feeding spraying pump is opened
Cleaning showers are carried out to workpiece, reach preset time, cleaning is completed.Then it is that capping is opened, then mend manually and washed by room door,
When benefit is washed manually, the slow circular motion of rotary tooling.After the completion of benefit is washed, blown manually.After the completion of entire technique, then by
Overhead traveling crane hangs out workpiece, that is, completes entire cleaning process.Equipment body capping sets sensing device, when no workpiece is into fashionable, spray
System is in dormant state.
Embodiment described in the utility model is only the description carried out to preferred embodiments of the present invention, not
The utility model conception and scope is defined, under the premise of not departing from the design concept of the utility model, work in this field
The all variations and modifications that journey technical staff makes the technical solution of the utility model should all fall into the protection of the utility model
Range, the claimed technology contents of the utility model have all been recorded in detail in the claims.
Claims (10)
1. a kind of fountain cleaning equipment, including support assembly, the cleaning assembly being arranged in support assembly, and be arranged in rack
Control assembly on assembly, it is characterised in that:
The cleaning assembly includes the spray chamber being arranged on support assembly top, is arranged below spray chamber and connects spray chamber
Liquid reserve tank, setting is spraying indoor nozzle and rotary table, and manual mend being arranged on spray chamber washes rifle and high pressure
Blow hydraulic giant;
Wherein, the washing lotion circulatory system is provided between the spray chamber and liquid reserve tank, the nozzle and manually benefit are washed rifle and connected
Connect the washing lotion circulatory system.
2. fountain cleaning equipment according to claim 1, it is characterised in that the washing lotion circulatory system includes setting
Reservoir group and connection reservoir group in liquid reserve tank wash the feeding spraying pump of rifle with nozzle and manual benefit, wherein:The liquid storage
Slot group includes sequentially connected at least two reservoirs, and the first reservoir connects spray chamber, the reservoir connection spray of last position
Sprinkling pump;Draper-type oil scraper is provided on each reservoir, the initial and end end of the reservoir group is additionally provided with filter screen.
3. fountain cleaning equipment according to claim 1, it is characterised in that the rotary table includes that setting exists
The workbench of rotary shaft and connection rotary shaft in the middle part of spray chamber, wherein rotary shaft connection controls assembly and is controlled by it drive
Dynamic workbench rotary motion.
4. fountain cleaning equipment according to claim 3, it is characterised in that the rotary shaft is connected to workbench
Bottom is uniformly distributed with bearing cardan wheel on workbench.
5. fountain cleaning equipment according to claim 1, it is characterised in that the nozzle is evenly distributed on spray chamber
The cleaning water source of the surrounding of inner wall and bottom, each nozzle derives from liquid reserve tank.
6. fountain cleaning equipment according to claim 1, it is characterised in that the liquid reserve tank is independent case body, liquid storage
Heating tube is provided in case, liquid storage tank wall is provided with insulating layer, water inlet, discharge outlet, overflow port and liquid are provided on liquid reserve tank
Level alarm.
7. fountain cleaning equipment according to claim 1, it is characterised in that be provided with double open at the top of the spray chamber
Formula room door, room door setting cylinder drive.
8. fountain cleaning equipment according to claim 1, it is characterised in that be provided with air draft dress on the spray chamber
It sets and condensing unit, wherein condensing unit connects liquid reserve tank, the condensed dress of the indoor steam of spray of the air exhausting device extraction
Liquid reserve tank is flowed into after setting processing.
9. fountain cleaning equipment according to claim 1, it is characterised in that the support assembly includes being disposed around clearly
The mobile holder of assembly surrounding is washed, and is inclined at mobile holder and pedestrian's ladder on ground, is wherein set at the top of mobile holder
It is equipped with safety barrier.
10. fountain cleaning equipment according to claim 1, it is characterised in that the control assembly includes being arranged in machine
PLC control cabinet on frame assembly, and connection and by PLC control cabinet control motor group.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820001233.7U CN207952093U (en) | 2018-01-02 | 2018-01-02 | A kind of fountain cleaning equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820001233.7U CN207952093U (en) | 2018-01-02 | 2018-01-02 | A kind of fountain cleaning equipment |
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Publication Number | Publication Date |
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CN207952093U true CN207952093U (en) | 2018-10-12 |
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ID=63731894
Family Applications (1)
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CN201820001233.7U Active CN207952093U (en) | 2018-01-02 | 2018-01-02 | A kind of fountain cleaning equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226022A (en) * | 2018-10-31 | 2019-01-18 | 威克迈动力系统部件(廊坊)有限公司 | Oil removing cleaning equipment is sprayed by formula |
CN111645876A (en) * | 2020-06-30 | 2020-09-11 | 北京航空航天大学 | System is got rid of to ground formula aircraft surface salt fog high efficiency |
-
2018
- 2018-01-02 CN CN201820001233.7U patent/CN207952093U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226022A (en) * | 2018-10-31 | 2019-01-18 | 威克迈动力系统部件(廊坊)有限公司 | Oil removing cleaning equipment is sprayed by formula |
CN111645876A (en) * | 2020-06-30 | 2020-09-11 | 北京航空航天大学 | System is got rid of to ground formula aircraft surface salt fog high efficiency |
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