CN202270667U - Through type spray cleaning vacuum drying system - Google Patents

Through type spray cleaning vacuum drying system Download PDF

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Publication number
CN202270667U
CN202270667U CN2011202664780U CN201120266478U CN202270667U CN 202270667 U CN202270667 U CN 202270667U CN 2011202664780 U CN2011202664780 U CN 2011202664780U CN 201120266478 U CN201120266478 U CN 201120266478U CN 202270667 U CN202270667 U CN 202270667U
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CN
China
Prior art keywords
frame
vacuum drying
spray cleaning
water
capacity
Prior art date
Application number
CN2011202664780U
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Chinese (zh)
Inventor
王瑞华
田晓波
李建洲
Original Assignee
上海台姆超声设备有限公司
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Publication date
Application filed by 上海台姆超声设备有限公司 filed Critical 上海台姆超声设备有限公司
Priority to CN2011202664780U priority Critical patent/CN202270667U/en
Application granted granted Critical
Publication of CN202270667U publication Critical patent/CN202270667U/en

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Abstract

The utility model discloses a through type spray cleaning vacuum drying system comprising an annular circulating track which is arranged on a frame and used for conveying washing baskets; wherein the annular circulating track passes through a material loading part, an air exhaust dehumidifying isolation part, a spray cleaning part, an isolation water blowing part, a spray rinsing part, an isolation part, a hot blast water blowing part, a buffering part, a vacuum drying part, and a material unloading part which are arranged on the frame in order; and the spray cleaning part and the spray rinsing part are respectively provided with a liquid storage tank, the liquid storage tank of the spray cleaning part is provided with a magnetic separator and an oil sludge scraper used for separating oil from water, the liquid storage tank of the spray rinsing part is provided with a magnetic steel plate. The through type spray cleaning vacuum drying system of the utility model systematizes and automates cleaning of automobile parts, thus workload can be reduced, the various parts can be cleaned in batch and coherently, at the same time, rust on surfaces of the parts also can be removed, thereby saving water and cleaning agent.

Description

A kind of through type spray Cleaning for High Capacity vacuum drying system

Technical field

The utility model relates to a kind of purging system of automobile large parts, more particularly, is a kind of online through type spray Cleaning for High Capacity vacuum drying system.

Background technology

In order to make the property retention optimal state of automobile, the part of automobile or machined piece needed to clean before machining process, assembling.The useful machine of existing cleaning cleans and cleans by hand, and manual cleaning amount is big and loaded down with trivial details, can't carry out cleaning in batches; And existing machine cleaning all is the cleaning of branch part kind, and whole cleaning process gets off to use multiple cleaning robot, and the cleaning that can't link up, and cleaning efficiency is low, can't adapt to the property produced in enormous quantities enterprise.So we need a complete purging system.

Summary of the invention

Because the problems referred to above that prior art exists, the utility model proposes a kind of through type spray Cleaning for High Capacity vacuum drying system, and it can effectively address the above problem.

To achieve these goals, the utility model has adopted following technical scheme:

The utility model proposes a kind of through type spray Cleaning for High Capacity vacuum drying system; It comprises is located on the frame the annular cyclic track of carrying washing basket, its material loading part that is provided with through frame successively, the dehumidifying isolated part of bleeding, spray Cleaning for High Capacity part, isolates and blows water section, spray rinsing part, isolated part, hot blast and blow water section, buffer portion, vacuum drying partly and the blanking part; Spray Cleaning for High Capacity part partly is respectively equipped with reservoir with spray rinsing, and the reservoir of spray Cleaning for High Capacity part is provided with the Oil scraper that a magnetic separator and is used for water-oil separating, and spray rinsing reservoir partly is provided with a magnetic steel plate.

Further characteristic as the utility model; The dehumidifying isolated part of bleeding comprises that being located at one of the frame top dehumidifier and of bleeding is located at the Water fan that blows on the spray Cleaning for High Capacity part frame; Bleed dehumidifier with blow Water fan and be connected with a cooling recovery system through the air channel of bleeding, and below frame, also be provided with the washing basket locator.

Further characteristic as the utility model; The reservoir of spray Cleaning for High Capacity part is transported to washing lotion in the some shower nozzles in the set inside groove of central rack through the high-pressure pump of being located at the frame top, and is provided with circulated filter system, liquid level protection system, water charging system between some reservoirs.

As the further characteristic of the utility model, isolate and to blow the Water fan and that blows that water section comprises that the dehumidifier of being located on the frame and of bleeding is located on the spray rinsing part frame and be located at movably wind wind cutting cutter of central rack.

As the further characteristic of the utility model, the reservoir of spray rinsing part links to each other with shower nozzle in being located at the central rack inside groove through high-pressure pump, and also be provided with circulated filter system on the reservoir, liquid level protection system and water charging system.

As the further characteristic of the utility model, isolated part comprises that the dehumidifier of being located on the frame and of bleeding is located at the movably wind wind cutting cutter of central rack.

As the further characteristic of the utility model, hot blast blows water section and comprises a blower fan, connects an air heat case on it, and this heating cabinet is provided with a digital display temperature control controller, and some wind wind cutting cuttves are located at the middle part of frame and are linked to each other with blower fan.

As the further characteristic of the utility model, vacuum drying partly comprises a vacuum chamber, is provided with an infrared heating system and a conveying cylinder in it, and is provided with an automatically-controlled door by PLC control; One is located on the frame and the vavuum pump that links to each other with vacuum chamber and digital display vacuum meter and the washing basket locator of being located at the frame below.

Owing to adopt above technical scheme; The through type spray Cleaning for High Capacity vacuum drying system of the utility model; With the purging systemization of auto parts and components and automation, can reduce workload, can be in batches and the various parts of cleaning that link up; When cleaning, also can remove the iron rust of piece surface, and using water wisely and cleaning agent.

Description of drawings

Fig. 1 is the front view of the embodiment of the utility model;

Fig. 2 is the vertical view of the embodiment of the utility model;

Fig. 3 is the left view of the embodiment of the utility model.

Among the figure: 1, annular cyclic track; 2, washing basket; 3, frame; 4, material loading part; 5, the dehumidifying isolated part of bleeding; 6, the spray Cleaning for High Capacity part; 7, isolate and blow water section; 8, the spray rinsing part; 9, isolated part; 10, hot blast blows water section; 11, buffer portion; 12, the vacuum drying part; 13, the blanking part; 14, reservoir; 15, magnetic separator; 16, Oil scraper; 17, the magnetic steel plate; 18, the revolution raceway; 19, the dehumidifier of bleeding; 20, blow Water fan; 21, the washing basket locator; 22, shower nozzle; 23, wind wind cutting cutter; 24, blower fan; 25, the air heat case.

The specific embodiment

According to accompanying drawing and specific embodiment the utility model is described further below:

Extremely shown in Figure 3 like Fig. 1; The utility model proposes a kind of through type spray Cleaning for High Capacity vacuum drying system; It comprises is located at the annular cyclic track 1 that is used to carry washing basket 2 on the frame, its material loading part 4 that is provided with through frame 3 successively, bleed dehumidifying isolated part 5, spray Cleaning for High Capacity part 6, isolates and blows water section 7, spray rinsing part 8, isolated part 9, hot blast and blow water section 10, buffer portion 11, vacuum drying part 12 and blanking part 13; Spray Cleaning for High Capacity part 6 is respectively equipped with reservoir 14 with spray rinsing part 8, and the reservoir 14 of spray Cleaning for High Capacity part 6 is provided with the Oil scraper 16 that a magnetic separator 15 and is used for water-oil separating; The reservoir 14 of spray rinsing part 8 is provided with a magnetic steel plate 17.Reservoir 14 concentrates on a corner through special construction with the grease of the waste liquid surface flotation of collecting, and Oil scraper 16 scrapes these greases in the water separation tank, and is dried up and oily to divide.Magnetic steel plate 17 mainly is with the absorption of the iron rust in the waste liquid with magnetic separator 15 and isolates reservoir 14.

But the revolution of wherein annular cyclic track 1 automatic transport, the operator can carry washing basket 2, only needs the workpiece that cleans put into basket and the workpiece behind the cleaning, drying taken out just can.This annular cyclic track 1 is made up of frame 3, chain, conveying cylinder, and passes through Electric Machine Control.On the corner of annular cyclic track 1, be provided with the revolution raceway in addition, promptly guarantee to use when annular cyclic track 1 changes 90 ° of angles, this revolution raceway 18 comprises the zinc-plated cylinder that a rotating speed is variable.

In the present embodiment; The dehumidifying isolated part of bleeding comprises that the exhaust air rate of being located at a frame 3 tops is that the dehumidifier 19 and of bleeding of 30m3/min is located at and blows Water fan 20 on spray Cleaning for High Capacity part 6 frames 3; Bleed dehumidifier 19 with blow Water fan 20 and be connected with a cooling recovery system through the air channel of bleeding; The moisture of collecting is reclaimed and refrigerated separation, and below frame 3, also be provided with washing basket locator 21.

In the present embodiment, the reservoir 14 of spray Cleaning for High Capacity part 6 is transported to washing lotion in the some shower nozzles 22 in the set inside groove in frame 3 middle parts through the high-pressure pump of being located at frame 3 tops; And 14 of reservoirs are provided with circulated filter system, liquid level protection system, water charging system.The operating temperature of spray Cleaning for High Capacity part 6 heats through heater at 50-60 ℃.This spray Cleaning for High Capacity part 6 utilizes high-pressure spraying to remove through greasy dirt above the workpiece here and various metallic particles thing; Get into reservoir 14; Utilize magnetic separator 15 that the metallic particles thing is isolated again; Utilize circulated filter system to filter out, utilize cleaning agent that oil is dissolved, reach product with this and thoroughly clean nonmetal.

Circulated filter system is transported in the reservoir 14 that is connected with shower nozzle 22 after utilizing filter with water filtration.The liquid level protection system is housed on the reservoir 14, when liquid level is not enough, give the alarm signal and index signal, the power supply of cut-out heating simultaneously and water pump, meanwhile, water charging system can perhaps notify manual work to add cleaning agent by automatic water supplement.

Isolate and to blow water section 7 and comprise that the dehumidifier of being located on the frame 3 19 and of bleeding is located at the movably wind wind cutting cutter 24 that Water fan 20 and is located at frame 3 middle parts that blows on spray rinsing part 8 frames 3; The dehumidifier 19 of bleeding connects a refrigerated separation device and divides dried up and cleaning agent with the steam recovery back of washing lotion; Wind wind cutting cutter 24 forms air curtain, to reach isolating between the two phase casual labourers skill, reduces string liquid each other.

Spray rinsing part 8 comprises that a reservoir 14 links to each other with shower nozzle 22 in being located at frame 3 middle part inside grooves through high-pressure pump, and reservoir 14 is provided with circulated filter system, liquid level protection system and water charging system.This spray rinsing part 8 is used for the cleaning once more to workpiece, can use and the corresponding passivator of cleaning workpiece simultaneously, plays the workpiece rust inhibition.

Isolated part 9 comprises that the dehumidifier of being located on the frame 3 19 and of bleeding is located at the wind wind cutting cutter 24 at frame 3 middle parts, and the dehumidifier 19 of bleeding connects a refrigerated separation device and collects steam and refrigerated separation.

Hot blast blows water section 10 and comprises a blower fan 24, connects an air heat case 25 on it, and this air heat case 25 is provided with a digital display temperature controller, and temperature is controlled at 60 °.Cutting air knife 24 for two is located at the middle part of frame 3 and links to each other with blower fan 24.This hot blast blows water section 10 and is used for the big water gaging excision with the surface of passing through workpiece, simultaneously to the workpiece preheating, to reduce the time of vacuum drying, improves cleaning efficiency.

Vacuum drying part 12 comprises a vacuum chamber, is provided with infrared heating system and in it and carries raceway, and be provided with an automatically-controlled door by PLC control; One is located on the frame 3 and the vavuum pump that links to each other with vacuum chamber and digital display vacuum meter and the washing basket locator 21 of being located at frame 3 belows.The temperature of vacuum drying part 12 is controlled at 60 ° of the bests, and timer is installed, and the control vacuum drying time is 70-90 second.This vacuum drying part 12 drives the drum-type transmission through individual motor.This vacuum drying part 12 is used for the workpiece finish-drying.

Whole through type spray cleaning system outside also is provided with a stainless skin plating, can prevent that sealing spatters outward, is convenient to maintenance, and detachable door-plate is adopted in its underpart, and each station is provided with access door.

But the above-mentioned specific embodiment is exemplary, is to be the restriction that this patent is comprised scope in order better to make those skilled in the art can understand this patent, can not to be interpreted as; So long as according to spirit that this patent discloses done anyly be equal to change or modify, all fall into the scope that this patent comprises.

Claims (8)

1. through type spray Cleaning for High Capacity vacuum drying system; It is characterized in that: it comprises is located on the frame the annular cyclic track of carrying washing basket, its material loading part that is provided with through said frame successively, the dehumidifying isolated part of bleeding, spray Cleaning for High Capacity part, isolates and blows water section, spray rinsing part, isolated part, hot blast and blow water section, buffer portion, vacuum drying partly and the blanking part; Said spray Cleaning for High Capacity part partly is respectively equipped with reservoir with spray rinsing, and the reservoir of said spray Cleaning for High Capacity part is provided with the Oil scraper that a magnetic separator and is used for water-oil separating, and said spray rinsing reservoir partly is provided with a magnetic steel plate.
2. through type spray Cleaning for High Capacity vacuum drying system according to claim 1; It is characterized in that: the said dehumidifying isolated part of bleeding comprises that being located at one of the frame top dehumidifier and of bleeding is located at the Water fan that blows on the said frame of said spray Cleaning for High Capacity part; Said bleed dehumidifier with blow Water fan and be connected with a cooling recovery system through the air channel of bleeding, and below said frame, also be provided with said washing basket locator.
3. through type spray Cleaning for High Capacity vacuum drying system according to claim 2; It is characterized in that: the reservoir of said spray Cleaning for High Capacity part is transported to washing lotion in the some shower nozzles in the set inside groove of said central rack through the high-pressure pump of being located at said frame top, and be provided with circulated filter system between said some reservoirs, liquid level protection system, water charging system.
4. through type spray Cleaning for High Capacity vacuum drying system according to claim 3 is characterized in that: said isolation is blown the Water fan and that blows that water section comprises that the dehumidifier of being located on the said frame and of bleeding is located on the said frame of said spray rinsing part and is located at movably wind wind cutting cutter of said central rack.
5. through type spray Cleaning for High Capacity vacuum drying system according to claim 4; It is characterized in that: the reservoir of said spray rinsing part links to each other with shower nozzle in being located at the central rack inside groove through high-pressure pump, and also be provided with said circulated filter system on the said reservoir, liquid level protection system and water charging system.
6. through type spray Cleaning for High Capacity vacuum drying system according to claim 5 is characterized in that: said isolated part comprises that the dehumidifier of being located on the said frame and of bleeding is located at the movably wind wind cutting cutter of said central rack.
7. through type spray Cleaning for High Capacity vacuum drying system according to claim 1; It is characterized in that: said hot blast blows water section and comprises a blower fan; Connect an air heat case on it; This heating cabinet is provided with a digital display temperature control controller, and some wind wind cutting cuttves are located at the middle part of said frame and are linked to each other with said blower fan.
8. through type spray Cleaning for High Capacity vacuum drying system according to claim 1, it is characterized in that: said vacuum drying partly comprises a vacuum chamber, is provided with an infrared heating system and a conveying cylinder in it, and is provided with an automatically-controlled door by PLC control; One is located on the said frame and the vavuum pump that links to each other with vacuum chamber and digital display vacuum meter and the washing basket locator of being located at said frame below.
CN2011202664780U 2011-07-26 2011-07-26 Through type spray cleaning vacuum drying system CN202270667U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202664780U CN202270667U (en) 2011-07-26 2011-07-26 Through type spray cleaning vacuum drying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202664780U CN202270667U (en) 2011-07-26 2011-07-26 Through type spray cleaning vacuum drying system

Publications (1)

Publication Number Publication Date
CN202270667U true CN202270667U (en) 2012-06-13

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CN2011202664780U CN202270667U (en) 2011-07-26 2011-07-26 Through type spray cleaning vacuum drying system

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008305A (en) * 2013-01-06 2013-04-03 山东万通液压机械有限公司 Full-automatic cylinder barrel washing machine
CN103411392A (en) * 2013-07-15 2013-11-27 厦门洪远自动化科技有限公司 Water-removing and drying device
CN103736682A (en) * 2013-11-13 2014-04-23 钱江弹簧(北京)有限公司 Pass-type high-pressure water spraying cleaning machine
CN104180620A (en) * 2014-07-23 2014-12-03 鑫田集团有限公司 Automatic water blowing facility of automobile radiating device
CN104399691A (en) * 2014-11-21 2015-03-11 广东鸿图南通压铸有限公司 Washing and dehydrating device and method for automobile engine oil bottom shell pressure-casting product
CN104607407A (en) * 2014-12-30 2015-05-13 宁夏共享机床辅机有限公司 Passing type cleaning machine
CN104634080A (en) * 2015-02-10 2015-05-20 重庆三爱海陵实业有限责任公司 Valve drying device
CN104690042A (en) * 2015-02-12 2015-06-10 芜湖东光大华机械制造有限公司 Process for cleaning efficient high-quality flywheel assembly
CN104690054A (en) * 2015-03-30 2015-06-10 深圳市利兴隆机电设备有限公司 Cylinder spraying and cleaning process
CN104841661A (en) * 2015-06-02 2015-08-19 成都虹华环保科技股份有限公司 Automatic high-pressure cleaning system
CN104874561A (en) * 2015-05-27 2015-09-02 耐世特凌云驱动系统(芜湖)有限公司 Continuously-passing type cleaning machine
CN105312290A (en) * 2014-07-28 2016-02-10 重庆科本科技有限公司 Fine cleaning device for cylinders
CN105855217A (en) * 2016-05-31 2016-08-17 三明通用科技孵化有限公司 Washing dryer for mattress
CN106040645A (en) * 2016-07-12 2016-10-26 康得复合材料有限责任公司 Method for cleaning and drying carbon fiber composite work-pieces in batches
CN106111585A (en) * 2016-06-24 2016-11-16 无锡帕尔弗工业设备科技有限公司 Common rail fixed point high-pressure cleaning device
CN106552799A (en) * 2015-09-24 2017-04-05 苏州恩威尔机械有限公司 Cleaning machine
CN108499973A (en) * 2018-04-16 2018-09-07 温岭信博电子设备有限公司 A kind of Full-automatic ultrasonic cleaner and its control method
CN108526131A (en) * 2018-04-08 2018-09-14 天津英创汇智汽车技术有限公司 Parts Washing Equipment

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008305A (en) * 2013-01-06 2013-04-03 山东万通液压机械有限公司 Full-automatic cylinder barrel washing machine
CN103411392A (en) * 2013-07-15 2013-11-27 厦门洪远自动化科技有限公司 Water-removing and drying device
CN103411392B (en) * 2013-07-15 2016-02-17 厦门洪远自动化科技有限公司 A kind of device dehydrating process
CN103736682A (en) * 2013-11-13 2014-04-23 钱江弹簧(北京)有限公司 Pass-type high-pressure water spraying cleaning machine
CN103736682B (en) * 2013-11-13 2015-09-23 钱江弹簧(北京)有限公司 Through type high-pressure water jet cleaner
CN104180620A (en) * 2014-07-23 2014-12-03 鑫田集团有限公司 Automatic water blowing facility of automobile radiating device
CN105312290B (en) * 2014-07-28 2017-10-03 重庆科本科技有限公司 Cylinder body poacher
CN105312290A (en) * 2014-07-28 2016-02-10 重庆科本科技有限公司 Fine cleaning device for cylinders
CN104399691A (en) * 2014-11-21 2015-03-11 广东鸿图南通压铸有限公司 Washing and dehydrating device and method for automobile engine oil bottom shell pressure-casting product
CN104607407A (en) * 2014-12-30 2015-05-13 宁夏共享机床辅机有限公司 Passing type cleaning machine
CN104634080A (en) * 2015-02-10 2015-05-20 重庆三爱海陵实业有限责任公司 Valve drying device
CN104690042A (en) * 2015-02-12 2015-06-10 芜湖东光大华机械制造有限公司 Process for cleaning efficient high-quality flywheel assembly
CN104690054A (en) * 2015-03-30 2015-06-10 深圳市利兴隆机电设备有限公司 Cylinder spraying and cleaning process
CN104874561A (en) * 2015-05-27 2015-09-02 耐世特凌云驱动系统(芜湖)有限公司 Continuously-passing type cleaning machine
CN104841661A (en) * 2015-06-02 2015-08-19 成都虹华环保科技股份有限公司 Automatic high-pressure cleaning system
CN106552799A (en) * 2015-09-24 2017-04-05 苏州恩威尔机械有限公司 Cleaning machine
CN105855217A (en) * 2016-05-31 2016-08-17 三明通用科技孵化有限公司 Washing dryer for mattress
CN106111585B (en) * 2016-06-24 2018-08-10 无锡帕尔弗工业设备科技有限公司 Common rail pinpoints high-pressure cleaning device
CN106111585A (en) * 2016-06-24 2016-11-16 无锡帕尔弗工业设备科技有限公司 Common rail fixed point high-pressure cleaning device
CN106040645A (en) * 2016-07-12 2016-10-26 康得复合材料有限责任公司 Method for cleaning and drying carbon fiber composite work-pieces in batches
CN106040645B (en) * 2016-07-12 2018-10-02 康得复合材料有限责任公司 A kind of cleaning of high-volume, dried carbon fiber composite material workpiece method
CN108526131A (en) * 2018-04-08 2018-09-14 天津英创汇智汽车技术有限公司 Parts Washing Equipment
CN108526131B (en) * 2018-04-08 2020-05-22 天津英创汇智汽车技术有限公司 Part cleaning equipment
CN108499973A (en) * 2018-04-16 2018-09-07 温岭信博电子设备有限公司 A kind of Full-automatic ultrasonic cleaner and its control method

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