CN210497423U - Full-automatic cell phone shell ultrasonic cleaning drying line - Google Patents
Full-automatic cell phone shell ultrasonic cleaning drying line Download PDFInfo
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- CN210497423U CN210497423U CN201921135484.5U CN201921135484U CN210497423U CN 210497423 U CN210497423 U CN 210497423U CN 201921135484 U CN201921135484 U CN 201921135484U CN 210497423 U CN210497423 U CN 210497423U
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Abstract
The application discloses full-automatic cell phone shell ultrasonic cleaning drying line includes: a plurality of cleaning baskets which carry the mobile phone shell for cleaning; ten cleaning tanks, wherein the first tank to the fifth tank are provided with a cleaning agent cleaning area, the sixth tank to the tenth tank are provided with a pure water cleaning area, and the cleaning tanks are used for cleaning the mobile phone shell; the high wind water cutting area is connected to the downstream of the cleaning tank and used for blowing liquid to the cleaned mobile phone shell; the tunnel furnace is connected to the downstream of the high-wind water-cutting area and is used for drying the mobile phone shell after liquid blowing; the gantry type mechanical arms are provided with lifting and traversing mechanisms, and the mobile phone shells are carried out process cleaning on the mobile phone shifting and cleaning baskets at all parts; the basket returning line is communicated between the cleaning tank and the tunnel furnace to form a full-automatic conveying line for automatically returning baskets transversely and longitudinally; this application can be simultaneously with the cell phone case synchronous cleaning of each washing tank, promotes simultaneously and removes next station, and cell phone case carries out real-time loop filter at ultrasonic cleaning time solution, greatly improves the cleaning efficiency.
Description
Technical Field
The utility model relates to a technical field in the aspect of the electronic component washs, especially a full-automatic cell phone shell ultrasonic cleaning drying line.
Background
At present, due to the requirement of environmental protection, the use of environment-friendly cleaning agents gradually becomes the first choice of various manufacturers, and better cleaning effect can be obtained only by matching with ultrasonic cleaning. Traditional cleaning equipment is mostly single armed formula structure, and the operation beat is slow, far can not satisfy the production demand, and cleaning process is single, can not reach better cleaning quality.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
The utility model aims at providing a full-automatic cell phone shell ultrasonic cleaning drying line adopts the ultrasonic cleaner of multi-arm planer-type structure can wash the cell phone case of each washing tank simultaneously in step. Promote simultaneously and remove next station, shortened greatly and washd consuming time, improve production efficiency, and cell phone case carries out real-time loop filter to solution when ultrasonic cleaning, greatly improves cleaning quality.
(II) technical scheme
In order to realize the purpose, the utility model discloses a technical scheme:
a full-automatic cell phone shell ultrasonic cleaning drying line includes:
the cleaning baskets are used for carrying the mobile phone shell to clean;
ten cleaning tanks, wherein the first tank to the fifth tank are provided with a lotion cleaning area, the sixth tank to the tenth tank are provided with a pure water cleaning area, and the cleaning tanks are used for cleaning the mobile phone shell;
the high-wind water cutting area is connected to the downstream of the cleaning tank and used for blowing liquid to the cleaned mobile phone shell;
the tunnel furnace is connected to the downstream of the high wind water cutting area and is used for drying the mobile phone shell subjected to liquid blowing by hot wind;
each manipulator is provided with a lifting and traversing mechanism, and the cleaning basket is moved and carried to carry out procedure cleaning on the mobile phone shell at each part;
the basket returning line is communicated between the cleaning tank and the tunnel furnace to form a full-automatic conveying line for automatically returning baskets transversely and longitudinally;
the electric control cabinet is provided with a PCL controller and an operation panel to set parameters to control all working states.
Further, the electric control cabinet is arranged on the left side of the first groove, and a cooling fan and a square laminar flow cover are arranged on the front side of the electric control cabinet.
Furthermore, the basket returning line is provided with a full-automatic circulating track, and the full-automatic circulating track adopts chain transmission to automatically return baskets transversely and longitudinally to the mobile phone shell.
Further, the first tank to the fifth tank are detergent ultrasonic oil removal tanks, the sixth tank is a city water spray rinsing tank, the seventh tank and the eighth tank are pure water ultrasonic rinsing tanks, the ninth tank is a pure water overflow rinsing tank, and the tenth tank is a pure water slow-drawing dehydration tank.
Furthermore, the groove bodies of the first groove to the fifth groove are made of PVDF/Teflon materials.
Furthermore, the first tank to the fifth tank and the seventh tank to the ninth tank of the cleaning tank are respectively provided with a throwing device, so that the cleaning basket can perform linear motion in the tank of the cleaning tank to clean the mobile phone shell.
Further, each of the first to fifth tanks and the seventh to ninth tanks is provided with a heating system and a bubbling system, the heating system comprises a heater, a hot coil and a temperature controller, the bubbling system is provided with a bubbling frame for air blowing, and the bubbling frame is of a grid structure;
each of the first to fifth grooves and the seventh to eighth grooves is provided with an ultrasonic system, the ultrasonic system comprises a vibration plate and an ultrasonic generator, the vibration plate is made of SUS304/SUS316 stainless steel plates, and the vibration surface is plated with hard chrome; the ultrasonic generator is controlled in a separate excitation mode;
each of the first tank to the fifth tank is provided with a circulating system, and the circulating system comprises a liquid storage tank, a circulating pump and a filter;
the sixth tank is provided with a spraying system, and the spraying system comprises a liquid storage tank and a spraying pump; the liquid storage tank is welded by adopting an SUS304 stainless steel plate, and the spray pump is a stainless steel horizontal centrifugal pump;
the tenth tank is provided with a slow-pulling dehydration system and a hot water liquid storage tank, the slow-pulling dehydration system comprises a heater and a temperature controller, and the hot water liquid storage tank is made of 304 stainless steel;
the heaters of the first tank to the fifth tank adopt stainless steel 316 quick-connection heating pipes;
the heaters of the seventh tank to the tenth tank adopt stainless steel 304 quick-connection heating pipes.
Further, the cell body of first groove to fifth groove, seventh groove to ninth groove is overflow formula all around, is equipped with the overflow pipe and flows out the inslot liquid through the overflow mouth, and the tank bottom is V type and leaks hopper-shaped, and the tank bottom is equipped with the leakage fluid dram lowest, install the filter screen on the leakage fluid dram, the groove is posted outward and is kept warm cottonly.
Further, the cell body of sixth groove respectively is equipped with 3 groups of shower around controlling, the shower is equipped with the nozzle, and the shower is connected the spray pump, the spray pump by the liquid reserve tank drawing liquid is followed the nozzle blowout, sprays the cell phone shell, and the tank bottom portion is hourglass hopper-shaped.
(III) advantageous effects
The utility model discloses compare produced profitable technological effect with the background art:
the utility model adopts the technical scheme to provide a full-automatic mobile phone shell ultrasonic cleaning drying line, adopts PLC programmable logic controller automatic control and independent control, can realize remote control, and has higher automation degree; a gantry type mechanical arm conveying mode is adopted, and the lifting and traversing mechanisms are driven by a motor so as to ensure stable operation; the action multiple stations are mutually coordinated and matched, and the fully-closed design can simultaneously lift and transversely move a plurality of cleaning baskets, so that the production efficiency is greatly improved; spraying, ultrasonic waves, bubbling and other different modes are combined, so that the best cleaning effect of the mobile phone shell is achieved. The novel water-saving device has the characteristics of scientific structure, reasonable design, economy, practicability, safety, environmental protection, reliability, firmness and long service life. Therefore, the novel electric heating furnace is a product with equal superior technical, practical and economic properties.
Drawings
Fig. 1 is a schematic structural view of an ultrasonic cleaning and drying line for a fully automatic mobile phone housing according to an embodiment of the present invention;
fig. 2 is another schematic structural diagram of an ultrasonic cleaning and drying line for a fully automatic mobile phone housing according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a basket returning line according to an embodiment of the present invention.
Reference numerals:
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
In the description of the present invention, it should be noted that, for the orientation words, if there are terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and positional relationship indicated are based on the orientation or positional relationship shown in the drawings, and only for the convenience of describing the present invention and simplifying the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "at least" means one or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "assembled", "connected", and "connected", if any, are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; the two elements can be directly connected or connected through an intermediate medium, and the two elements can be communicated with each other. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
In the present application, unless otherwise specified or limited, "above" or "below" a first feature may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other through another feature therebetween. Also, the first feature being "above," "below," and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply an elevation which indicates a level of the first feature being higher than an elevation of the second feature. The first feature being "above", "below" and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or merely means that the first feature is at a lower level than the second feature.
The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the drawings of the specification. The embodiments described below are exemplary and are intended to be illustrative of the present invention, but should not be construed as limiting the invention.
As shown in fig. 1-3, a preferred embodiment of the present invention provides a full-automatic ultrasonic cleaning and drying line for mobile phone housings, comprising: the device comprises a plurality of cleaning baskets 1, ten cleaning tanks 2, a high wind water cutting area 3, a tunnel furnace 4, a plurality of gantry type manipulators 5, a basket returning line 6 and an electric control cabinet 7; the cleaning basket 1 is used for placing and carrying a mobile phone shell for cleaning, and a frame of the cleaning basket 1 is made of SUS304 section; the cleaning tank 2 is provided with ten cleaning tanks which sequentially comprise five cleaning agent ultrasonic oil removing tanks from a first tank to a fifth tank, a city water spraying rinsing tank of a sixth tank, two pure water ultrasonic rinsing tanks of a seventh tank and an eighth tank, a pure water overflow rinsing tank of a ninth tank and a pure water slow-drawing dehydration tank of a tenth tank according to a cleaning sequence; the first tank to the fifth tank are cleaning agent cleaning areas, the sixth tank to the tenth tank are pure water cleaning areas, the cleaning tank 2 cleans the mobile phone shell, and an inductor is arranged in the tank to sense whether a cleaning basket is arranged or not; the high-wind water cutting area 3 is arranged as a high-pressure wind knife water station and used for blowing liquid to the cleaned mobile phone shell; the tunnel furnace 4 is connected to the downstream of the high-wind water cutting area and used for drying the mobile phone shell subjected to liquid blowing by hot wind, specifically, in order to be matched with the manipulator 5, a supplied material positioning sensor is arranged at a supplied material position to prevent situations such as basket pressing and dislocation, a positioning detection sensor is arranged at a discharging position, when no person is used for material taking, the equipment automatically stops running (temporarily), the cleaning basket 1 is prevented from falling off, and when an operator takes away a material frame, the equipment automatically resumes running; after the cleaning basket 1 is placed at the feeding position of the tunnel furnace by the manipulator 5, a sealing door at the feeding position is automatically opened, after the cleaning basket 1 enters the transitional feeding position, the opened sealing door is automatically closed, the sealing door at the feeding position and the discharging position of the tunnel furnace 4 is opened, the cleaning basket 1 is transported into the tunnel furnace 4, and then the front door and the rear door are closed, so as to ensure that the temperature in the tunnel furnace is always kept in a constant temperature range; each manipulator 5 is provided with a lifting and traversing mechanism driven by a motor and used for transferring cleaning baskets to carry out procedure cleaning on each part, wherein the traversing mechanism is driven by the motor and has adjustable speed frequency conversion, specifically, the transverse running speed is adjustable within 0.5-5 m/min, and the longitudinal running speed of the lifting mechanism is adjustable within 0.5-5 m/min. In any embodiment of the present invention, the robot transmission part and the cleaning tank are separated by a stainless plate to prevent oil contamination inside the cleaning tank.
The cleaning process of the embodiment is as follows: bluing feeding → ultrasonic degreasing and rinsing of lotion → ultrasonic degreasing and cleaning of lotion → spray rinsing of city water → ultrasonic rinsing of pure water → overflow rinsing of pure water → slow drawing and dewatering of pure water → water cutting of high pressure air knife → tunnel type hot air drying → bluing discharging, the flow direction is: from left to right. Specifically, the pure water source of this implementation is equipped with formula heating cabinet promptly, pure water overflow direction: pure water source → tenth washing tank → ninth washing tank → sixth washing tank reservoir → eighth washing tank → seventh washing tank → sixth washing tank reservoir.
The basket returning line 6 circulates at the upstream of the cleaning tank 2 and the downstream of the tunnel furnace 4 to form a full-automatic conveying line and automatically returns baskets transversely and longitudinally to the shell of the mobile phone;
the electric control cabinet 7 is provided with a PCL controller and an operation panel, the operation panel comprises an LCD touch screen, a digital display temperature controller and an operation switch, and all states can be controlled by setting parameters, wherein the operation is performed by matching a touch screen human-computer interface, the operation is simple and visual, and the touch screen human-computer interface is provided with passwords, so that irrelevant personnel can be prevented from modifying the parameters of the equipment without authorization; automatically controlled cabinet 7 is connected in the left side of first lotion ultrasonic wave deoiling groove, realizes and complete machine integrated design, because complete machine electric heating power is higher, installs more electrical components in the automatically controlled cabinet, and electrical components is heated for long-time work and makes individuality circuit breaker and solid state relay appear damaging easily, from this, is equipped with radiator fan and square laminar flow cover in automatically controlled cabinet front side, ensures that the heat of electrical components long-time work output in time gives off.
In addition, the present embodiment includes: the two throwing devices are respectively arranged in the first groove to the fifth groove and the seventh groove to the ninth groove of the cleaning groove 2, the throwing devices are driven by the plane rocker mechanism to drive the cleaning basket to do linear motion in the cleaning groove body so as to clean the mobile phone shell in the cleaning basket 1, and the mobile phone washing machine is good in operation stability and low in noise.
Because the washing tank of the washing agent of the process part can involve stronger acid-base property (PH 1, PH value 12), the selection requirement on the material of the tank body and the pipeline is higher, soaking for a long time easily leads to the tank body, the leakage phenomenon appears at the pipeline welding point, the reason that leads to the problem is that the used solvent has stronger acid-base property and strong corrosivity, therefore, in this embodiment, to the stronger solvent of acid-base property, the tank body and the pipeline of the first tank to the fifth tank of the washing tank 2 all adopt PVDF/Teflon material, and have better heat resistance and acid-base property.
In this embodiment, the high-pressure air knife water station is provided with a high-pressure oil-free fan; specifically, the washing basket enters the material loading position of the tunnel furnace after being lifted out of the slow pull groove, namely, after the water cutting station of the high-pressure fan, three sides of the front side and the rear side of the high-pressure oilless fan are provided with 1 air knife respectively, and the air knives are pushed by the air cylinder to blow air to face the product to blow back the liquid, so that the product can blow the liquid effectively.
The basket returning line 6 disclosed in the embodiment is provided with an automatic feeding system 61 and a material returning and moving device 62, wherein the automatic feeding system 61 is arranged at the upstream of the cleaning tank 2 for automatic feeding, and the material returning and moving device 62 is arranged at the downstream of the tunnel furnace 4 for automatic blanking. Specifically, the basket returning line 6 is provided with a full-automatic circulating track 63 which adopts chain transmission to automatically return baskets transversely and longitudinally to the shell of the mobile phone.
In this embodiment, the fourth trench position and the eighth trench position are both provided with a manual spray gun to facilitate cleaning of each cleaning tank.
Each of the first to fifth tanks and the seventh to ninth tanks disclosed in the present embodiment is provided with a heating system and a bubbling system, the heating system comprises a heater, a hot coil and a temperature controller, the bubbling system is provided with a bubbling rack for air blowing, and the bubbling rack is in a grid structure; each of the first to fifth grooves and the seventh to eighth grooves is provided with an ultrasonic system, the ultrasonic system comprises a vibration plate and an ultrasonic generator, the vibration plate is made of SUS304/SUS316 stainless steel plate, the vibration surface is plated with hard chrome, and the ultrasonic generator is controlled by a separate excitation mode; each of the first tank to the fifth tank is provided with a circulating system, and the circulating system comprises a liquid storage tank, a circulating pump and a filter; the sixth tank is provided with a spraying system, the spraying system comprises a liquid storage tank and a spraying pump, the liquid storage tank is manufactured by welding SUS304 thick plates with the thickness of 1.5mm, and the spraying pump is a stainless steel horizontal centrifugal pump; the tenth tank is provided with a slow-pulling dehydration system and a hot water liquid storage tank, the slow-pulling dehydration system comprises a heater and a temperature controller, and the hot water liquid storage tank is made of 304 stainless steel; each of the seventh tank to the tenth tank is provided with an auxiliary system, and the auxiliary system is provided with a manual liquid inlet and washing liquid level protection; the heaters of the first tank to the fifth tank adopt stainless steel 316 quick-connection heating pipes; the heaters of the seventh tank to the tenth tank adopt stainless steel 304 quick-connection heating pipes.
In some embodiments of this embodiment, the groove bodies of the first to fifth grooves and the seventh to ninth grooves are of a peripheral overflow type, an overflow pipe is arranged to flow out the liquid in the groove through an overflow port, the bottom of the groove is of a V-shaped funnel shape, a liquid discharge port is arranged at the lowest position of the groove bottom, a filter screen is mounted on the liquid discharge port, and heat preservation cotton is attached to the outside of the groove.
In some embodiments of this embodiment, 3 sets of spray pipes are respectively arranged around the left, right, front and back sides of the tank body of the sixth tank, the spray pipes are provided with nozzles, the spray pipes are connected with a spray pump, the spray pump is used for pumping liquid from the liquid storage tank and spraying the liquid from the nozzles, the mobile phone shell is sprayed, and the bottom of the tank is funnel-shaped.
In the technical features of the present invention, first, as shown in fig. 1, the following simplified serial numbers are carried out on the first to tenth grooves of the cleaning groove, which are sequentially the 1# cleaning groove, the 2# cleaning groove, the 3# cleaning groove, and the 10# cleaning groove, and the mechanical arm is numbered, which is sequentially the 1# mechanical arm, the 2# mechanical arm, and the 3# mechanical arm, specifically, in some embodiments, the operation flow of the full-automatic ultrasonic cleaning drying line is as follows:
→ feed table feed: the manual feeding (the cleaning piece is placed in the washing basket), the confirming button is pressed after the product is placed, the feeding motor conveys the product to a feeding station, the No. 1 mechanical arm immediately passes through the washing basket after receiving an instruction, and then the next procedure is carried out.
→ 1# station wash ultrasonic cleaning: when the washing basket contacts the feeding position induction switch, the No. 1 mechanical arm is started, the mechanical claw conveys the washing basket to the No. 1 cleaning agent tank for cleaning (heating of a heating pipe, work of an ultrasonic generator, work of a circulating pump guarantee circulation of a liquid storage tank and a cleaning tank pipeline, low liquid level protection is provided in the tank body, high position overflow drainage is provided, and cleaning time reaches 3-5 min).
→ 2# station wash ultrasonic cleaning: when the cleaning time of the cleaning basket in the No. 1 cleaning agent tank reaches 3-5min, the No. 1 mechanical arm is started, the mechanical claw transports the cleaning basket to the No. 2 cleaning agent tank for cleaning (heating pipe heating, ultrasonic generator working, circulating pump working to ensure the circulation of liquid storage tank and cleaning tank pipeline, wherein the tank body is protected by low liquid level, high level overflow drainage is carried out, and the cleaning time reaches 1-3 min).
→ # 3 station wash ultrasonic rinse: when the cleaning time of the cleaning basket in the No. 2 cleaning agent groove reaches 1-3 min. The No. 1 mechanical arm is started, and the mechanical claw conveys the washing basket into the No. 3 washing tank. The cleaning time reaches 1-3min (adjustable).
→ 4# station wash ultrasonic rinse: and when the cleaning time of the cleaning basket in the 3# cleaning agent groove reaches 1-3min, starting the 1# mechanical arm, and conveying the cleaning basket to the 4# cleaning agent groove by the mechanical claw. (heating a heating pipe, working an ultrasonic generator, and introducing pure water into a cleaning tank, wherein the tank body is protected by a low liquid level, high-level overflow drainage is carried out, and the cleaning time reaches 1-3 min).
→ 5# station wash ultrasonic rinse: when the cleaning time of the cleaning basket in the No. 4 cleaning agent tank reaches 1-3min, the No. 2 mechanical arm is started, and the mechanical claw transports the cleaning basket to the No. 5 cleaning agent tank (the heating pipe is heated, the ultrasonic generator works, and the circulating pump works to ensure the circulation of the liquid storage tank and the cleaning tank pipeline, wherein the tank body is protected by low liquid level, the high-level overflow drainage is carried out, and the cleaning time reaches 1-3 min).
→ 6# station pure water ultrasonic rinsing: when the cleaning time of the washing basket in the No. 5 cleaning agent tank reaches 1-3min, the No. 2 mechanical arm is started, and the mechanical claw transports the washing basket to the No. 6 cleaning agent tank (pure water of a circulating pump enters the top, and the mobile phone shell is sprayed all around, and the cleaning time reaches 1-3 min).
→ 7# station pure water ultrasonic rinsing: when the cleaning time of the cleaning basket in the No. 6 cleaning agent groove reaches 1-3 min. And (4) starting the No. 2 mechanical arm, and conveying the washing basket into the No. 7 washing tank by the mechanical claw. The cleaning time reaches 1-3min (adjustable).
→ 8# station pure water ultrasonic rinsing: when the cleaning time of the cleaning basket in the No. 7 cleaning agent tank reaches 1-3 min. And (4) starting the No. 2 mechanical arm, and conveying the washing basket into the No. 8 washing tank by the mechanical claw. And the pure water enters the rinsing mobile phone shell. The cleaning time reaches 1-3min (adjustable).
→ 9# station pure water ultrasonic rinsing: when the cleaning time of the washing basket in the No. 8 cleaning agent groove reaches 1-3 min. And (4) starting the No. 2 mechanical arm, and conveying the washing basket into the No. 9 washing tank by the mechanical claw. And the pure water enters the rinsing mobile phone shell. The cleaning time reaches 1-3min (adjustable).
→ 10# station pure water ultrasonic rinsing: when the cleaning time of the cleaning basket in the No. 9 cleaning agent groove reaches 1-3 min. The No. 3 mechanical arm is started, and the mechanical claw carries the washing basket into the No. 10 washing tank. And the pure water enters the rinsing mobile phone shell. The cleaning time reaches 1-3min (adjustable).
→ water cutting station: when the cleaning time of the cleaning basket in a No. 10 cleaning agent groove reaches 1-3 min. The 3# mechanical arm starts, and the mechanical claw transports the washing basket to the water cutting station. Most of water drops are cut off by continuously cutting water up and down through the air knife. The cleaning time reaches 1-3min (adjustable).
→ drying station: when the washing basket reaches 1-3min at the water cutting station. And starting a drying station, and baking the product in a drying box for 1-3min (adjustable).
→ discharge: when the basket reaches 3-5min in the drying station. And (5) after drying is finished, discharging the product and manually discharging.
→ back to the basket: after the discharging is finished, the basket automatically returns to the feeding position for manual feeding.
The utility model adopts the technical scheme to provide a full-automatic mobile phone shell ultrasonic cleaning drying line, adopts PLC programmable logic controller automatic control and independent control, can realize remote control, and has higher automation degree; a gantry type mechanical arm conveying mode is adopted, and the lifting and traversing mechanisms are driven by a motor so as to ensure stable operation; the action multiple stations are mutually coordinated and matched, and the fully-closed design can simultaneously lift and transversely move a plurality of cleaning baskets, so that the production efficiency is greatly improved; spraying, ultrasonic waves, bubbling and other different modes are combined, so that the best cleaning effect of the mobile phone shell is achieved. The novel water-saving device has the characteristics of scientific structure, reasonable design, economy, practicability, safety, environmental protection, reliability, firmness and long service life. Therefore, the novel electric heating furnace is a product with equal superior technical, practical and economic properties.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (9)
1. The utility model provides a full-automatic cell phone shell ultrasonic cleaning drying line which characterized in that includes:
the cleaning baskets are used for carrying the mobile phone shell to clean;
ten cleaning tanks, wherein the first tank to the fifth tank are provided with a lotion cleaning area, the sixth tank to the tenth tank are provided with a pure water cleaning area, and the cleaning tanks are used for cleaning the mobile phone shell;
the high-wind water cutting area is connected to the downstream of the cleaning tank and used for blowing liquid to the cleaned mobile phone shell;
the tunnel furnace is connected to the downstream of the high wind water cutting area and is used for drying the mobile phone shell subjected to liquid blowing by hot wind;
each manipulator is provided with a lifting and traversing mechanism, and the cleaning basket is moved and carried to carry out procedure cleaning on the mobile phone shell at each part;
the basket returning line is communicated between the cleaning tank and the tunnel furnace to form a full-automatic conveying line for automatically returning baskets transversely and longitudinally;
the electric control cabinet is provided with a PCL controller and an operation panel to set parameters to control all working states.
2. The ultrasonic cleaning and drying line for the housing of the fully automatic mobile phone according to claim 1, wherein: the electric control cabinet is arranged on the left side of the first groove, and a cooling fan and a square laminar flow cover are arranged on the front side of the electric control cabinet.
3. The full-automatic ultrasonic cleaning and drying line for the mobile phone housing according to claim 1 or 2, wherein: the basket returning line is provided with a full-automatic circulating track, and the full-automatic circulating track adopts chain transmission to automatically return baskets transversely and longitudinally to the mobile phone shell.
4. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 3, wherein: the first tank to the fifth tank are detergent ultrasonic oil removal tanks, the sixth tank is a city water spray rinsing tank, the seventh tank and the eighth tank are pure water ultrasonic rinsing tanks, the ninth tank is a pure water overflow rinsing tank, and the tenth tank is a pure water slow-drawing dehydration tank.
5. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 4, wherein: the groove bodies of the first groove to the fifth groove are made of PVDF/Teflon materials.
6. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 5, wherein: the first tank to the fifth tank and the seventh tank to the ninth tank of the cleaning tank are respectively provided with a throwing device, so that the cleaning basket can perform linear motion in the tank of the cleaning tank to clean the mobile phone shell.
7. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 6, wherein:
each of the first tank to the fifth tank and the seventh tank to the ninth tank is provided with a heating system and a bubbling system, the heating system comprises a heater, a hot coil and a temperature controller, the bubbling system is provided with a bubbling frame for blowing air, and the bubbling frame is of a grid structure;
each of the first to fifth grooves and the seventh to eighth grooves is provided with an ultrasonic system, the ultrasonic system comprises a vibration plate and an ultrasonic generator, the vibration plate is made of SUS304/SUS316 stainless steel plates, and the vibration surface is plated with hard chrome; the ultrasonic generator is controlled in a separate excitation mode;
each of the first tank to the fifth tank is provided with a circulating system, and the circulating system comprises a liquid storage tank, a circulating pump and a filter;
the sixth tank is provided with a spraying system, and the spraying system comprises a liquid storage tank and a spraying pump; the liquid storage tank is welded by adopting an SUS304 stainless steel plate, and the spray pump is a stainless steel horizontal centrifugal pump;
the tenth tank is provided with a slow-pulling dehydration system and a hot water liquid storage tank, the slow-pulling dehydration system comprises a heater and a temperature controller, and the hot water liquid storage tank is made of 304 stainless steel;
the heaters of the first tank to the fifth tank adopt stainless steel 316 quick-connection heating pipes;
the heaters of the seventh tank to the tenth tank adopt stainless steel 304 quick-connection heating pipes.
8. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 7, wherein: the cell body of first groove to fifth groove, seventh groove to ninth groove is overflow formula all around, is equipped with the overflow pipe and flows out the inslot liquid through the overflow mouth, and the tank bottom is V type and leaks hopper-shaped, and the tank bottom is the lowest and is equipped with the leakage fluid dram, install the filter screen on the leakage fluid dram, the groove is pasted outward and is kept warm cotton.
9. The full-automatic ultrasonic cleaning and drying line for the mobile phone shell according to claim 8, wherein: the cell body in sixth groove respectively is equipped with 3 shower all around, and the shower is equipped with the nozzle, and the shower is connected the spray pump, the spray pump by the liquid reserve tank drawing liquid is followed the nozzle blowout, sprays the cell phone shell, and the tank bottom portion is hourglass hopper-shaped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921135484.5U CN210497423U (en) | 2019-07-18 | 2019-07-18 | Full-automatic cell phone shell ultrasonic cleaning drying line |
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| CN201921135484.5U CN210497423U (en) | 2019-07-18 | 2019-07-18 | Full-automatic cell phone shell ultrasonic cleaning drying line |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN113399369A (en) * | 2021-05-21 | 2021-09-17 | 中国联合工程有限公司 | Transverse moving type barrel cleaning device and method |
| CN114192483A (en) * | 2021-12-07 | 2022-03-18 | 东莞市曼科五金制品有限公司 | Full-automatic production line and production packaging process of backlight assembly |
| CN114248121A (en) * | 2021-12-31 | 2022-03-29 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114486464A (en) * | 2022-01-28 | 2022-05-13 | 上海美诺福科技有限公司 | Automatic cleaning equipment for sample |
| CN115156186A (en) * | 2022-07-23 | 2022-10-11 | 江西群泰科技有限公司 | High-cleanliness ultrasonic cleaning circulating filtration and surface treatment method |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN113399369A (en) * | 2021-05-21 | 2021-09-17 | 中国联合工程有限公司 | Transverse moving type barrel cleaning device and method |
| CN114192483A (en) * | 2021-12-07 | 2022-03-18 | 东莞市曼科五金制品有限公司 | Full-automatic production line and production packaging process of backlight assembly |
| CN114248121A (en) * | 2021-12-31 | 2022-03-29 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114248121B (en) * | 2021-12-31 | 2022-08-05 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114486464A (en) * | 2022-01-28 | 2022-05-13 | 上海美诺福科技有限公司 | Automatic cleaning equipment for sample |
| CN115156186A (en) * | 2022-07-23 | 2022-10-11 | 江西群泰科技有限公司 | High-cleanliness ultrasonic cleaning circulating filtration and surface treatment method |
| CN115156186B (en) * | 2022-07-23 | 2023-11-17 | 江西群泰科技有限公司 | Ultrasonic cleaning, circulating, filtering and surface treatment method for high cleanliness |
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