CN101474621A - Continuous cleaning equipment system for strip - Google Patents
Continuous cleaning equipment system for strip Download PDFInfo
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- CN101474621A CN101474621A CNA2008102202252A CN200810220225A CN101474621A CN 101474621 A CN101474621 A CN 101474621A CN A2008102202252 A CNA2008102202252 A CN A2008102202252A CN 200810220225 A CN200810220225 A CN 200810220225A CN 101474621 A CN101474621 A CN 101474621A
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Abstract
The invention discloses a continuous belt material cleaning equipment system, comprising a station of a pre-spray cleaning area, a station of an ultrasonic cleaning area, a station of a spray cleaning area, a station for a first air knife water shearing, a station of an acidic or alkaline cleaning area, a station of a pure water spray cleaning area, a station for a second air knife water shearing and a station for hot air drying which are connected in turn and arranged on a frame; the stations are electrically connected with a PLC controller; the PLC controller detects and controls input of the belt material from the station of the pre-spray cleaning area; and the belt material is then output after ultrasonic cleaning, spray cleaning, air drying, acid and alkaline cleaning, pure-water cleaning and drying. The system adopts the PLC controller to automatically control and detect the production process without additional auxilians. The system has the function of removing oil and oxide on the surface of the belt material; and the secondary products meet the requirements of electronic-grade product manufacturing. Washing agent is used to carry out internal circle cleaning without discharging, thereby satisfying environment-friendly manufacturing. The system adopts a method combining rinsing and pre-rinsing, so as to reach the goal of water saving and energy saving.
Description
Technical field
The present invention relates to a kind of cleaning equipment system, relate to a kind of device systems that is used for the band continuous wash particularly.
Background technology
Current most band cleans to adopt and manually scrubs or the immersion of whole coiled strip, yet generally all there is inefficiency in they, clean problems such as cleanliness factor is not enough, and it is relatively poor to cause coiled material secondary processing product flow path efficiency lowly to reach surface flatness; And sharper because of strip edge, in artificial cleaning process, easily damage.
Summary of the invention
The objective of the invention is to overcome prior art band cleaning efficient low, clean the not high problem of cleanliness factor, a kind of band continuous cleaning equipment system is provided, scavenging period can be regulated according to the needs of different bands; Choosing of cleaning agent can be selected targetedly; Total system is finished the cleaning of band is disposable; It is highly smooth that the band that cleans out can reach, and do not have dirty agent spot; The more important thing is band through after cleaning, the surface can be removed and be deoiled, oxide on surface is then dried, and makes band can reach the specification requirement of producing electronic grade product fully.
For reaching above purpose, the present invention has taked following technical scheme: a kind of band continuous cleaning equipment system, what include that station connects successively is arranged at pre-hydro-peening district station on the frame, ultrasonic wave cleaning area station, hydro-peening district station, first air knife is cut the water conservancy project position, acid or alkali cleaning area station, pure water hydro-peening district station, second air knife is cut water conservancy project position and heated-air drying station, above-mentioned station is electrically connected with the PLC controller, this PLC controller detects and the control band is imported from pre-hydro-peening district station, cleans through ultrasonic wave, hydro-peening, air-dry, soda acid cleans, pure water cleans, the output of dry back.
Described pre-hydro-peening district station comprises first liquid reserve tank, filter, the spray Cleaning for High Capacity groove that is used for store washing liquid, be provided with the prime spray pump at this first liquid reserve tank side, be provided with a plurality of nozzles that are arranged in parallel up and down in the spray Cleaning for High Capacity groove, filter one end is connected with described prime spray pump, the other end is communicated with described nozzle, and band is imported between this nozzle.Can carry out prerinse to band, remove the large granular impurity of strip surface, the prime spray pump is taken out in the own station liquid storage casing and is washed down washing lotion, after filtering through filter, outputs to nozzle, from the nozzle ejection, cleans the two-sided of band.
Described ultrasonic wave cleaning area station comprises second liquid reserve tank, the ultrasonic tank cylinder body that is arranged on the frame, in this ultrasonic tank cylinder body, be provided with ultrasonic vibration plate, be provided with the circulating pump that is connected with described ultrasonic vibration plate at this second liquid reserve tank side, it is how right that described ultrasonic vibration plate has, it is equidistantly arranged along the ribbon motion direction, the generating plane of described ultrasonic vibration plate is mutually to arranging that band is imported between described ultrasonic vibration plate.Band carries out two-sided ultrasonic cleaning through out-of-date to band to ultrasonic vibration plate from many, to remove the strip surface oil stain and attached to the curing impurity on surface.
The structural configuration of described hydro-peening district station is consistent with described pre-hydro-peening district station.Be mainly used in the rinsing prime and clean the cleaning agent that remains on the band.
Described first air knife is cut the water conservancy project position and is comprised the first high pressure air pump, cuts tank, first air knife that is connected with the first high pressure air pump, how right described first air knife be, its along ribbon motion direction symmetry arrangement in cutting tank, the contrary direction of every pair first air knife edge of a knife direction tendency ribbon motion, and near the strip surface of importing.The direct suction air of the first high pressure air pump is pressurized on first air knife cuts water to band, and first air knife contacts with strip surface, can conveniently shear the residual moisture of band upper and lower surface.
Described acid or alkali cleaning area station comprise that soda acid cleans cell body, are provided with sour reservoir, acid circulating pump, the sour filter that connects successively, alkali reservoir, alkali circulating pump, alkali filter in this soda acid cleans cell body.This station is used to clean the oxide on the band, selects acid or alkali treatment according to different material, acid is cleaned and alkali clean be a public rinse bath when using acid, alkali cleans cleaning function and can not use, during the cleaning of use alkali, sour cleaning function can not be used; Acid solution or alkali lye in the circulating pump suction reservoir in rinse bath, carry out oxide on surface to band and remove, and acid solution in the rinse bath or alkali lye are back in the reservoir, like this wash cycles after arriving certain liquid level in the rinse bath again.
The cell body length of described pure water hydro-peening district station is the twice of described pre-hydro-peening district station cell body length, is provided with interconnective running water spray liquid reserve tank and back level spray pump in its cell body, and the nozzle quantity that is arranged on this pure water hydro-peening district station doubles.This pure water hydro-peening district station mainly is as removing residual acid or the alkali of preceding working procedure, and its device is the same with pre-hydro-peening station configuration, on function, and the water that hydro-peening the finishes liquid reserve tank that do not reflux, outside the direct device for transferring, the water of hydro-peening is that running water directly inserts in the liquid reserve tank.
It is consistent that the structural configuration that described second air knife is cut the water conservancy project position and described first air knife are cut the water conservancy project position.Its function is to shear the residual moisture of band upper and lower surface.
Described heated-air drying station comprises the oven dry groove, with the air exhauster that is communicated with of oven dry groove, provide the heating bellows chamber of heat for drying groove, in this oven dry groove parallel up and down be arranged with many to the hot blast cutter, the contrary direction of every pair of hot blast cutter edge of a knife direction tendency ribbon motion, and near the strip surface of importing; Air in the described air exhauster suction oven dry groove also outputs to described heating bellows chamber heating, and the air after the heating is transported on the described hot blast cutter; Side at described heating bellows chamber also is provided with the second high pressure air pump.The second high pressure air pump suction air, the air that bloats outputs to afterwards on the hot blast cutter band is carried out heated-air drying through the heating of heating bellows chamber; After oven dry surperficial water stain on the band, chilled hot blast flows back to atmosphere again through air exhauster.
The present invention compared with prior art has following advantage:
(1) the present invention adopts PLC to carry out the Automatic Control detection of production process, and additionally the support staff saves production cost.
(2) the present invention possesses strip surface oil removing, deoxidation thing function, and afterproduct can meet the requirement that electronic grade product is produced.
(3) the present invention adopts wash cycles in the cleaning agent, need not discharge, and finishes to meet the requirement that environmental protection is produced.
(4) the present invention has taked the method that rinsing and pre-rinsing combine, and reaches the purpose of saving water and energy.
Description of drawings
Fig. 1 is the band continuous cleaning equipment system structural representation of the embodiment of the invention;
Fig. 2 is the switch board schematic diagram of the embodiment of the invention;
Fig. 3 is the band continuous cleaning equipment system forward sight structural representation of the embodiment of the invention;
Fig. 4 is the band continuous cleaning equipment system plan structure schematic diagram of the embodiment of the invention;
Fig. 5 is the ultrasonic wave cleaning area structural representation of the embodiment of the invention;
Fig. 6 is the left TV structure schematic diagram in the heated-air drying station district of the embodiment of the invention;
Fig. 7 is the pre-hydro-peening district station structure schematic diagram of the embodiment of the invention;
Fig. 8 is that first air knife of the embodiment of the invention is cut water conservancy project bit architecture schematic diagram;
Fig. 9 is the acid or the alkali cleaning area station structure schematic diagram of the embodiment of the invention;
Description of reference numerals: 1, the ultrasonic tank cylinder body, 2, first liquid reserve tank, 3, frame, 4, the prime spray pump, 5, filter, 6, the first high pressure air pump, 7, cut tank, 81, the acid reservoir, 82, the alkali reservoir, 91, acid circulating pump, 92, the alkali circulating pump, 101, the acid filter, 102, the alkali filter, 11, running water spray liquid reserve tank, 12, back level spray pump, 13, the hot blast cutter, 14, the second high pressure air pump, 15, the heating bellows chamber, 16, soda acid cleans cell body, 17, the spray Cleaning for High Capacity groove, 171, nozzle, 18, first air knife, 19, second air knife, 20, the oven dry groove, 21, air exhauster, 22, the transition shrouding, 23, ultrasonic vibration plate, 24, pre-hydro-peening district station, 25, ultrasonic wave cleaning area station, 26, hydro-peening district station, 27, first air knife is cut water conservancy project position, 28, acid or alkali cleaning area station, 29, pure water hydro-peening district station, 30, second air knife is cut water conservancy project position, 31, the heated-air drying station, 40, switch board, 41, alarm, 42, alarm lamp, 43, liquid crystal touch screen, 44, second liquid reserve tank.
The specific embodiment
Below in conjunction with the drawings and specific embodiments content of the present invention is described in further details.
Embodiment:
See also Fig. 1 to shown in Figure 4, a kind of band continuous cleaning equipment system, what include that station connects successively is arranged at pre-hydro-peening district station 24 on the frame 3, ultrasonic wave cleaning area station 25, hydro-peening district station 26, first air knife is cut water conservancy project position 27, acid or alkali cleaning area station 28, pure water hydro-peening district station 29, second air knife is cut water conservancy project position 30 and heated-air drying station 31, above-mentioned station is electrically connected with the PLC controller, this PLC controller detects and the control band is imported from pre-hydro-peening district station 24, cleans through ultrasonic wave, hydro-peening, air-dry, soda acid cleans, pure water cleans, the output of dry back.Fig. 2 is the PLC switch board, and it mainly serves as the nervous system of system's operation, dispatches the cooperation and the unified operation of each station.The PLC controller that instrument and liquid crystal touch screen 43 are arranged on the panel in switch board front, switch board 40 are biconjugate opening structures, the vigour part that built-in various controls are required, directly over the left side be alarm 41, the right is an alarm lamp 42.
See also shown in Figure 7, be first station: pre-hydro-peening district station 24 comprises first liquid reserve tank 2, filter 5, the spray Cleaning for High Capacity groove 17 that is used for store washing liquid, be provided with prime spray pump 4 at these first liquid reserve tank, 2 sides, be provided with a plurality of nozzles that are arranged in parallel up and down 171 in the spray Cleaning for High Capacity groove 17, filter 5 one ends are connected with prime spray pump 4, the other end is communicated with nozzle 171, and band is from input between this nozzle 17.In the present embodiment, nozzle 171 is four altogether, and the two rows arranged parallel can be carried out prerinse to band.
See also shown in Figure 5, be second station: ultrasonic wave cleaning area station 25 comprises second liquid reserve tank 44, the ultrasonic tank cylinder body 1 that is arranged on the frame 3, in this ultrasonic tank cylinder body 1, be provided with ultrasonic vibration plate 23, be provided with the circulating pump 9 that is connected with ultrasonic vibration plate 23 at these second liquid reserve tank, 44 sides, it is how right that ultrasonic vibration plate 23 has, it is equidistantly arranged along the ribbon motion direction, and to arranging, band is from input between the ultrasonic vibration plate 23 mutually for the generating plane of ultrasonic vibration plate 23.In the present embodiment, ultrasonic vibration plate 23 has three pairs, equidistantly arranges along the ribbon motion direction for totally six, and ultrasonic vibration plate 23 generating planes are mutually to arranging, band from the centre through the time band carried out two-sided ultrasonic cleaning.
The 3rd station is a hydro-peening district station 26, and its structural configuration is consistent with pre-hydro-peening district station 24.Be mainly used in the rinsing prime and clean the cleaning liquor that remains on the band.
See also shown in Figure 8, be the 4th station: first air knife is cut water conservancy project position 27 and is comprised the first high pressure air pump 6, cuts tank 7, first air knife 18 that is connected with the first high pressure air pump 6, how right first air knife 18 be, its along ribbon motion direction symmetry arrangement in cutting tank 7, the contrary direction of every pair first air knife 18 edge of a knife directions tendency ribbon motion, and near the strip surface of importing.In the present embodiment, first air knife 18 is two pairs, and totally four along ribbon motion direction symmetry arrangement, shears the residual moisture of the upper and lower surface of band respectively.
See also shown in Figure 9, be the 5th, six stations: acid or alkali cleaning area station 28 comprise that soda acid cleans cell body 16, in cleaning cell body 16, this soda acid is provided with sour reservoir 81, acid circulating pump 91, the sour filter 101 that connects successively, alkali reservoir 82, alkali circulating pump 92, alkali filter 102.When using acid, alkali cleans cleaning function and can not use, and when using alkali to clean, sour cleaning function can not be used; Acid solution or alkali lye in the circulating pump suction reservoir in rinse bath, carry out oxide on surface to band and remove, and acid solution in the rinse bath or alkali lye are back in the reservoir, like this wash cycles after arriving certain liquid level in the rinse bath again.
The 7th station is a pure water hydro-peening district station 29, its cell body length is the twice of pre-hydro-peening district station 24 cell body length, be provided with interconnective running water spray liquid reserve tank 11 and back level spray pump 12 in its cell body, the nozzle quantity that is arranged on this pure water hydro-peening district station 29 doubles.On function, the intact water of the hydro-peening liquid reserve tank that do not reflux, directly outside the device for transferring, the water of water inlet is that running water directly inserts in the liquid reserve tank.
The 8th station is that second air knife is cut water conservancy project position 30, and it is consistent that its structural configuration and first air knife are cut water conservancy project position 27.Be used to shear the residual moisture of band upper and lower surface behind the 7th station pure water hydro-peening.See also shown in Figure 6, be the 9th station: heated-air drying station 31 comprise oven dry groove 20, with the air exhauster 21 that is communicated with of oven dry groove 20, provide the heating bellows chamber 15 of heat for drying groove 20, in this oven dry groove 20 parallel up and down be arranged with many to hot blast cutter 13, the contrary direction of every pair of hot blast cutter 13 edge of a knife directions tendency ribbon motion, and near the strip surface of importing; Cold air in air exhauster (21) the suction oven dry groove (20) and defeated getting back in the atmosphere; Second high pressure air pump (14) suction air also is transported to heating bellows chamber (15) heating, and the air after the heating is transported on the described hot blast cutter (13).
Above-listed detailed description is at the specifying of possible embodiments of the present invention, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.
Claims (9)
1, a kind of band continuous cleaning equipment system, it is characterized in that, what include that station connects successively is arranged at pre-hydro-peening district station (24) on the frame (3), ultrasonic wave cleaning area station (25), hydro-peening district station (26), first air knife is cut water conservancy project position (27), acid or alkali cleaning area station (28), pure water hydro-peening district station (29), second air knife is cut water conservancy project position (30) and heated-air drying station (31), above-mentioned station is electrically connected with the PLC controller, this PLC monitoring control devices is also controlled band from pre-hydro-peening district station (24) input, cleans through ultrasonic wave, hydro-peening, air-dry, soda acid cleans, pure water cleans, the output of dry back.
2, band continuous cleaning equipment system as claimed in claim 1, it is characterized in that: described pre-hydro-peening district's station (24) comprises first liquid reserve tank (2), filter (5), the spray Cleaning for High Capacity groove (17) that is used for store washing liquid, be provided with prime spray pump (4) at this first liquid reserve tank (2) side, be provided with a plurality of nozzles that are arranged in parallel up and down (171) in the spray Cleaning for High Capacity groove (17), filter (5) one ends are connected with described prime spray pump (4), the other end is communicated with described nozzle (171), and band is from input between this nozzle (17).
3, band continuous cleaning equipment system as claimed in claim 2, it is characterized in that: described ultrasonic wave cleaning area station (25) comprises second liquid reserve tank (44) that is arranged on the frame (3), ultrasonic tank cylinder body (1), in this ultrasonic tank cylinder body (1), be provided with ultrasonic vibration plate (23), be provided with the circulating pump (9) that is connected with described ultrasonic vibration plate (23) at this second liquid reserve tank (44) side, it is how right that described ultrasonic vibration plate (23) has, it is equidistantly arranged along the ribbon motion direction, to arranging, band is from input between the described ultrasonic vibration plate (23) mutually for the generating plane of described ultrasonic vibration plate (23).
4, band continuous cleaning equipment system as claimed in claim 3 is characterized in that: the structural configuration of described hydro-peening district station (26) is consistent with described pre-hydro-peening district's station (24).
5, band continuous cleaning equipment system as claimed in claim 4, it is characterized in that: described first air knife is cut water conservancy project position (27) and is comprised the first high pressure air pump (6), cuts tank (7), first air knife (18) that is connected with the first high pressure air pump (6), how right described first air knife (18) be, its along ribbon motion direction symmetry arrangement in cutting tank (7), the contrary direction of every pair first air knife (18) edge of a knife direction tendency ribbon motion, and near the strip surface of importing.
6, band continuous cleaning equipment system as claimed in claim 5, it is characterized in that: described acid or alkali cleaning area station (28) comprise that soda acid cleans cell body (16), in cleaning cell body (16), this soda acid is provided with sour reservoir (81), acid circulating pump (91), the sour filter (101) that connects successively, alkali reservoir (82), alkali circulating pump (92), alkali filter (102).
7, band continuous cleaning equipment system as claimed in claim 6, it is characterized in that: the cell body length of described pure water hydro-peening district's station (29) is the twice of described pre-hydro-peening district's station (24) cell body length, be provided with interconnective running water spray liquid reserve tank (11) and back level spray pump (12) in its cell body, the nozzle quantity that is arranged on this pure water hydro-peening district station (29) doubles.
8, band continuous cleaning equipment system as claimed in claim 7 is characterized in that: it is consistent that the structural configuration that described second air knife is cut water conservancy project position (30) and described first air knife are cut water conservancy project position (27).
9, band continuous cleaning equipment system as claimed in claim 8, it is characterized in that: described heated-air drying station (31) comprises oven dry groove (20), the air exhauster (21) that is communicated with oven dry groove (20), is the heating bellows chamber (15) that oven dry groove (20) provides heat, in this oven dry groove (20) parallel up and down be arranged with many to hot blast cutter (13), the contrary direction of every pair of hot blast cutter (13) edge of a knife direction tendency ribbon motion, and near the strip surface of importing; Cold air in described air exhauster (21) the suction oven dry groove (20) and defeated getting back in the atmosphere; Described second high pressure air pump (14) suction air also is transported to described heating bellows chamber (15) heating, and the air after the heating is transported on the described hot blast cutter (13).
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CNA2008102202252A CN101474621A (en) | 2008-12-23 | 2008-12-23 | Continuous cleaning equipment system for strip |
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CNA2008102202252A CN101474621A (en) | 2008-12-23 | 2008-12-23 | Continuous cleaning equipment system for strip |
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