CN219598406U - Vacuum welding laser sealing device with CCD detection function for vacuum cup - Google Patents
Vacuum welding laser sealing device with CCD detection function for vacuum cup Download PDFInfo
- Publication number
- CN219598406U CN219598406U CN202321282497.1U CN202321282497U CN219598406U CN 219598406 U CN219598406 U CN 219598406U CN 202321282497 U CN202321282497 U CN 202321282497U CN 219598406 U CN219598406 U CN 219598406U
- Authority
- CN
- China
- Prior art keywords
- cup
- vacuum
- welding
- vacuum chamber
- lower frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Laser Beam Processing (AREA)
Abstract
The vacuum cup welding laser sealing device with the CCD detection function comprises a lower frame, an upper frame, a middle supporting frame, a cup input transfer mechanism, a cup feeding transfer mechanism, a vacuumizing mechanism, a quartz glass sheet conveying mechanism, a height detection mechanism, a laser welding mechanism, a CCD camera inspection mechanism and a product discharge mechanism; through throwing the material thermos cup on the cup throw-in moves and carries the mechanism, cup material loading moves and carries the mechanism and put the thermos cup into the vacuum chamber of evacuating mechanism automatically, then to evacuating in the vacuum chamber and let the thermos cup intermediate layer also be the vacuum state after, high detection mechanism inspection product specification and high tolerance, laser welding mechanism automatic seek welding track, welding seals, whether CCD camera inspection mechanism automatic check welding postqualified, the automatic product of discharging of product discharge mechanism. The vacuum cup can adapt to various vacuum cups which need to be welded after vacuumizing, manual intervention is not needed in the whole process, full-automatic production is achieved, machining is convenient, productivity is high-efficient, and full-automatic production is achieved.
Description
Technical Field
The utility model relates to the field of laser processing equipment, in particular to a vacuum cup vacuum welding laser sealing device with a CCD detection function.
Background
Thermos cups have been developed from thermos bottles, and the principle of thermos is the same as that of thermos bottles, except that people make the bottles into cups for convenience. The vacuum heat-insulating container is generally made of ceramic or stainless steel and a vacuum layer, the top of the vacuum heat-insulating container is provided with a cover, the inner part and the outer part of the vacuum heat-insulating container are made of stainless steel by refining with advanced vacuumizing technology, the vacuum heat-insulating container is tightly sealed, and the vacuum heat-insulating layer can delay heat dissipation of liquid such as water and the like in the vacuum heat-insulating container so as to achieve the aim of heat preservation. The vacuum cup has a plurality of layers, and the interlayer is generally vacuum to prevent heat conduction, and then silver or other heat insulation materials are plated, so that heat radiation can be prevented. The heat-insulating cup has the advantages that the inner cup can reflect the radiation of hot water, the vacuum between the inner cup and the cup body can block the heat transfer, and the cup body which is not easy to transfer heat can prevent heat convection.
Therefore, in order to achieve the heat preservation (cold preservation) effect of the thermos cup, the vacuum cup needs to be vacuumized from one part of the thermos cup during production and processing, and then the vacuum cup needs to be sealed at the part after vacuumization. The existing commercial processing equipment and technology basically put a plurality of products into a vacuum chamber for vacuumizing and then seal the products by laser welding; not only can not realize full-automatic production and processing, for manual semi-automatic production, the time consuming and labor consuming efficiency is low, but also the worker is too close to the processing equipment and is not safe enough, and simultaneously the pollution to the processed thermos cup is easy to cause.
In view of the above, the present inventors have made intensive studies to solve the above-mentioned drawbacks of the prior art.
Disclosure of Invention
In order to solve the technical problems, the vacuum welding laser sealing device for the vacuum cup with the CCD detection function is provided, can be suitable for processing various vacuum cups which need to be vacuumized and then welded, realizes full-automatic production, and is convenient to process and high in productivity.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a vacuum cup vacuum welding laser sealing device with a CCD detection function comprises a lower frame, an upper frame, a middle supporting frame, a cup input transfer mechanism, a cup feeding transfer mechanism, a vacuumizing mechanism, a quartz glass sheet conveying mechanism, a height detection mechanism, a laser welding mechanism, a CCD camera inspection mechanism and a product discharge mechanism;
the cup input transfer mechanism is arranged above the front side of the lower frame table surface, the cup loading transfer mechanism is arranged at the rear side of the cup input transfer mechanism, the product discharging mechanism is arranged on the rear side lower frame table surface of the cup loading transfer mechanism along the left-right direction, the middle support frame is arranged above the cup input transfer mechanism, the cup loading transfer mechanism and the product discharging mechanism, the quartz glass sheet conveying mechanism is arranged above the left front side of the middle support frame table surface, the vacuumizing mechanism is arranged at the rear side of the lower frame, the height detecting mechanism is arranged inside the top of the vacuumizing mechanism, the laser welding mechanism is arranged near the height detecting mechanism, and the CCD camera checking mechanism is arranged near the laser welding mechanism.
Preferably, the cup throwing and transferring mechanism comprises a servo motor, a throwing linear guide rail and a cup fixing jig; the cup throwing transfer mechanism is arranged above the front side of the lower rack table surface, the throwing linear guide rail is horizontally arranged along the left-right direction of the upper outer side of the lower rack table surface, a servo motor is arranged on the left side of the throwing linear guide rail, the servo motor is arranged close to the left side of the outer side of the lower rack table surface, and the right end part of the throwing linear guide rail extends out of the right outer side of the lower rack.
Preferably, the cup feeding transfer mechanism comprises a left conveying mechanism and a right conveying mechanism, the left conveying mechanism comprises a left grabbing mechanism and a left jacking mechanism, the right conveying mechanism comprises a right grabbing mechanism and a right jacking mechanism, the left grabbing mechanism is provided with a left front clamping jaw and a left rear clamping jaw, and the right grabbing mechanism is provided with a right front clamping jaw and a right rear clamping jaw; the cup feeding transfer mechanism is arranged at the rear side of the cup feeding transfer mechanism, the left carrying mechanism is arranged at the middle part of the left side of the lower frame, the right carrying mechanism is arranged at the middle part of the right side of the lower frame, the left grabbing mechanism of the left carrying mechanism is arranged at the left outer side of the middle part of the table top of the lower frame, the left jacking mechanism is arranged at the left inner side of the middle part of the lower frame, the right grabbing mechanism of the right carrying mechanism is arranged at the right outer side of the middle part of the table top of the lower frame, and the right jacking mechanism is arranged at the right inner side of the middle part of the lower frame.
Preferably, the vacuumizing mechanism comprises a vacuum pump, an air suction pipeline, a left vacuum chamber and a right vacuum chamber; the vacuum pump of the vacuumizing mechanism is arranged outside the rear right side of the lower frame, the left vacuum chamber and the right vacuum chamber are respectively arranged on the left side and the right side of the middle supporting frame table top in the middle, the left vacuum chamber is positioned right above the left jacking mechanism, the right vacuum chamber is positioned right above the right jacking mechanism, and the left vacuum chamber and the right vacuum chamber are respectively connected with the vacuum pump in parallel through an air extraction pipeline.
Preferably, the quartz glass sheet conveying mechanism comprises a fixing frame, a conveying chain, an X-axis conveying module, a Z-axis conveying module and a negative pressure sucker; the quartz glass piece transport mechanism is close to the left front side top setting of well strut mesa, just the mount sets up on well strut mesa, and the top level of mount is provided with the conveyer chain, and the rear side of conveyer chain is equipped with X axle transport module and Z axle transport module, and the lower end connection of Z axle transport module has negative pressure sucking disc.
Preferably, the height detection mechanism comprises a Z-axis detection module, an X-axis detection module, a detection jig and a height detector; the height detection mechanism is arranged between the left vacuum chamber and the right vacuum chamber, the X-axis detection module is arranged at the lower end of the Z-axis detection module, the detection jig is fixed on the X-axis detection module, and the height detector is fixed on the detection jig.
Preferably, the laser welding mechanism comprises a bracket, a linear motor, a welding linear guide rail and a laser galvanometer welding assembly; the support of the laser welding mechanism is arranged at the rear side of the table top of the middle support frame, the linear motor is arranged at the top of the support, and the linear motor is in sliding connection with the laser vibrating mirror welding assembly through a welding linear guide rail; the CCD camera inspection mechanism is arranged close to the laser welding mechanism, the upper end of a Z-axis module of the CCD camera inspection mechanism is connected with the welding linear guide rail in a sliding mode, and a CCD camera is arranged at the lower end of the Z-axis module.
Preferably, the product discharge mechanism comprises a speed regulating motor, a silica gel conveying belt and two tensioning rollers arranged at two ends of the silica gel conveying belt, wherein the speed regulating motor is arranged at the lower side edge of the silica gel conveying belt and is connected with one tensioning roller through a conveying chain.
According to the technical scheme, the cup feeding and transferring mechanism is arranged above the front side of the lower frame table surface, the cup feeding and transferring mechanism is arranged at the rear side of the cup feeding and transferring mechanism, the product discharging mechanism is arranged on the lower frame table surface at the rear side of the cup feeding and transferring mechanism along the left-right direction, the middle support frame is arranged above the cup feeding and transferring mechanism, the cup feeding and transferring mechanism and the product discharging mechanism, the quartz glass sheet conveying mechanism is arranged above the left front side of the middle support frame table surface, the vacuumizing mechanism is arranged at the rear side of the lower frame, the height detecting mechanism is arranged inside the top of the vacuumizing mechanism, the laser welding mechanism is arranged near the height detecting mechanism, and the CCD camera checking mechanism is arranged near the laser welding mechanism. The vacuum cup welding machine is characterized in that the vacuum cup welding machine is connected with another production line, the vacuum cup to be welded is automatically fed on the cup feeding and transferring mechanism, the vacuum cup to be welded is automatically placed in a vacuum chamber of the vacuum pumping mechanism by the cup feeding and transferring mechanism, the vacuum pumping mechanism is provided with vacuum monitoring, after the vacuum is qualified, the height detecting mechanism automatically detects the product specification, the height tolerance of the product is automatically detected, the laser welding mechanism automatically searches for a welding track, the welding is sealed, the CCD camera detecting mechanism automatically detects whether the vacuum cup to be welded is qualified or not, and the product discharging mechanism automatically discharges the product. Therefore, the vacuum cup can be suitable for various vacuum cups which need to be welded after vacuumizing, manual intervention is not needed in the whole process, full-automatic production is realized, the processing is convenient, the productivity is high-efficiency, and the quality is excellent.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front view of the internal structure of a vacuum welding laser sealing device with a CCD detection function for a vacuum cup according to the present embodiment;
fig. 2 is a top view of the internal structure of the vacuum welding laser sealing device with the CCD detection function for the thermos cup disclosed in the present embodiment;
fig. 3 is a side view of the internal structure of the vacuum welding laser sealing device with the CCD detection function for the thermos cup disclosed in the present embodiment;
fig. 4 is a front view of the external structure of the vacuum welding laser sealing device with the CCD detection function for the thermos cup disclosed in the present embodiment;
fig. 5 is a front view of a cup loading and transferring mechanism in the vacuum cup welding laser sealing device with a CCD detection function disclosed in the present embodiment;
fig. 6 is a top view of a cup feeding and transferring mechanism in the vacuum welding laser sealing device with a CCD detection function of the vacuum cup disclosed in the present embodiment;
fig. 7 is a diagram showing an installation structure of a vacuum pumping mechanism in a vacuum welding laser sealing device of a vacuum cup with a CCD detection function according to the embodiment;
FIG. 8 is a side view of a quartz glass sheet handling mechanism in a vacuum cup welding laser sealing apparatus with CCD detection function according to the present embodiment;
fig. 9 is a perspective view of a height detection mechanism in the vacuum welding laser sealing device with a CCD detection function for the thermos cup disclosed in the present embodiment;
FIG. 10 is a side view of a laser welding mechanism in a vacuum cup welding laser sealing device with CCD detection function disclosed in this embodiment;
FIG. 11 is a side view of a CCD camera inspection mechanism in a vacuum cup welding laser sealing device with CCD detection function disclosed in this embodiment;
fig. 12 is a side view of a product discharge mechanism in a vacuum cup welding laser sealing device with a CCD detection function according to the present embodiment.
Corresponding part names indicated by numerals in the drawings:
1. the upper frame 10, lower frame 2, cup transfer mechanism 20, upper frame 21, servo motor 22, linear guide 23, cup holder 3, cup feed transfer mechanism 30, vacuum cup 31 to be welded, left transfer mechanism 311, left gripping mechanism 3111, left front jaw 3112, left rear jaw 312, left jacking mechanism 32, right transfer mechanism 3211, right front jaw 3212, right rear jaw 321, right gripping mechanism 3211, right front jaw 3212, right jacking mechanism 4, vacuum pump mechanism 41, vacuum pump 42, suction line 43, left vacuum chamber 44, right vacuum chamber 5, quartz glass plate transfer mechanism 51, mount 52, conveyor chain 53, X-axis transfer module 54, Z-axis transfer module 55, negative suction cup 6, height detection mechanism 61, Z-axis detection module 62, X-axis detection module 63, detection tool 64, height detection device 7, laser welding mechanism 71, bracket 72, linear motor 73, laser vibration mirror welding guide 74, laser vibration mirror welding mechanism 81, Z-axis inspection mechanism 82, Z-axis guide 9, roller guide 92, roller guide 93, and roller guide rail guide mechanism 93
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be described in further detail with reference to examples and embodiments.
Examples
As shown in fig. 1, 2, 3 and 4, the vacuum welding laser sealing device with the CCD detection function comprises a lower frame 10, an upper frame 20, a middle support frame 1, a cup input transfer mechanism 2, a cup feeding transfer mechanism 3, a vacuumizing mechanism 4, a quartz glass sheet conveying mechanism 5, a height detection mechanism 6, a laser welding mechanism 7, a CCD camera inspection mechanism 8 and a product discharge mechanism 9;
the cup input transfer mechanism 2 is arranged above the front side of the table surface of the lower frame 10, the cup feeding transfer mechanism 3 is arranged at the rear side of the cup input transfer mechanism 2, the product discharging mechanism 9 is arranged on the table surface of the lower frame 10 at the rear side of the cup feeding transfer mechanism 3 along the left-right direction, the middle support frame 1 is arranged above the cup input transfer mechanism 2, the cup feeding transfer mechanism 3 and the product discharging mechanism 9, the quartz glass sheet conveying mechanism 5 is arranged above the left front side of the table surface of the middle support frame 1, the vacuumizing mechanism 4 is arranged at the rear side of the lower frame 10, the height detecting mechanism 6 is arranged inside the top of the vacuumizing mechanism 4, the laser welding mechanism 7 is arranged near the height detecting mechanism 6, and the CCD camera checking mechanism 8 is arranged near the laser welding mechanism 7.
As shown in fig. 5, the cup loading transfer mechanism 2 includes a servo motor 21, a loading linear guide 22, and a cup fixing jig 23; the cup throwing and transferring mechanism 2 is arranged above the front side of the table surface of the lower frame, the throwing linear guide 22 is horizontally arranged along the left-right direction of the upper outer side of the table surface of the lower frame, the servo motor 21 is arranged on the left side of the throwing linear guide 22, the servo motor 21 is arranged close to the left side of the outer side of the table surface of the lower frame, and the right end part of the throwing linear guide 22 extends out of the right outer side of the lower frame. The cup input transfer mechanism 2 can be connected with a production line, and the servo motor 21 can drive the cup fixing jig 23 to carry the thermos cup to be welded into processing only by placing the thermos cup to be welded on the cup fixing jig 23 from the outside.
As shown in fig. 6, in order to improve the welding efficiency, the cup loading transfer mechanism 3 includes a left carrying mechanism 31 and a right carrying mechanism 32, the left carrying mechanism 31 includes a left gripping mechanism 311 and a left lifting mechanism 312, the right carrying mechanism 32 includes a right gripping mechanism 321 and a right lifting mechanism 322, the left gripping mechanism 311 is provided with a left front gripping jaw 3111 and a left rear gripping jaw 3112, and the right gripping mechanism 321 is provided with a right front gripping jaw 3211 and a right rear gripping jaw 3212; in this way, during operation, the left front clamping jaw 3111 and the right front clamping jaw 3211 can clamp an unwelded thermos cup at the front part of the table top of the lower frame 10 to be respectively conveyed to the left jacking mechanism 312 and the right jacking mechanism 322, and simultaneously the left rear clamping jaw 3112 and the right rear clamping jaw 3212 can clamp a welded thermos cup at the rear part of the table top of the lower frame 10 to be conveyed to the product discharging mechanism 9. The cup feeding transfer mechanism 3 is arranged at the rear side of the cup feeding transfer mechanism 2, the left carrying mechanism 31 is arranged at the middle part of the left side of the lower frame, the right carrying mechanism 32 is arranged at the middle part of the right side of the lower frame, the left grabbing mechanism 311 of the left carrying mechanism 31 is arranged at the left outer side of the middle part of the table top of the lower frame, the left jacking mechanism 312 is arranged at the left inner side of the middle part of the lower frame, the right grabbing mechanism 321 of the right carrying mechanism 32 is arranged at the right outer side of the middle part of the table top of the lower frame, and the right jacking mechanism 322 is arranged at the right inner side of the middle part of the lower frame. The left conveying mechanism 31 and the right conveying mechanism 32 can carry in a crossed manner, namely, the right conveying mechanism 32 is used for conveying the vacuum cups 30 to be welded conveyed by the left conveying mechanism 31 to the cup input transfer mechanism 2 when the vacuum detection welding is carried out, and the left conveying mechanism 31 is used for conveying the vacuum cups 30 to be welded conveyed by the right conveying mechanism 32 to the cup input transfer mechanism 2 when the vacuum detection welding is carried out.
As shown in fig. 7, the vacuum pumping mechanism 4 includes a vacuum pump 41, a suction pipe 42, a left vacuum chamber 43 and a right vacuum chamber 44; the vacuum pump 41 of the vacuumizing mechanism 4 is installed outside the rear right side of the lower frame, the left vacuum chamber 43 and the right vacuum chamber 44 are respectively arranged on the left side and the right side of the middle of the table top of the middle bracket 1, the left vacuum chamber 43 is positioned right above the left jacking mechanism 312, the right vacuum chamber 44 is positioned right above the right jacking mechanism 322, and the left vacuum chamber 43 and the right vacuum chamber 44 are respectively connected with the vacuum pump 41 in parallel through the air suction pipeline 42. Thus, when the vacuum cup 30 to be welded is lifted by the left lifting mechanism 312 and the right lifting mechanism 322 and enters the left vacuum chamber 43 and the right vacuum chamber 44, the vacuum pump 41 can perform vacuum pumping operation on the left vacuum chamber 43 and the right vacuum chamber 44 respectively.
Since laser easily penetrates through glass, the top ends of the left vacuum chamber 43 and the right vacuum chamber 44 are designed to be covered by quartz glass sheets, and as shown in fig. 8, the quartz glass sheet conveying mechanism 5 comprises a fixing frame 51, a conveying chain 52, an X-axis conveying module 53, a Z-axis conveying module 54 and a negative pressure sucker 55; the quartz glass piece transport mechanism 5 is close to the left front side top of the mesa of well strut 1 and sets up, just mount 51 erects on well strut 1 mesa, and the top level of mount 51 is provided with conveyer chain 52, and the rear side of conveyer chain 52 is equipped with X axle transport module 53 and Z axle transport module 54, and the lower end connection of Z axle transport module 54 has negative pressure sucking disc 55. In this way, before welding, the conveying chain 52 conveys the quartz glass sheet into the machine, then the X-axis conveying module 53 and the Z-axis conveying module 54 cooperate with the negative pressure suction cup 55 to convey the quartz glass sheet to the top ends of the left vacuum chamber 43 and the right vacuum chamber 44 to cover and seal, and after vacuumizing and welding are completed, the negative pressure suction cup 55 conveys the quartz glass sheet away.
In order to realize accurate welding, a height detection mechanism 6 is arranged beside the laser welding mechanism 7, and as shown in fig. 9, the height detection mechanism 6 comprises a Z-axis detection module 61, an X-axis detection module 62, a detection jig 63 and a height detector 64; the height detection mechanism 6 is disposed between the left vacuum chamber 43 and the right vacuum chamber 44, the X-axis detection module 62 is disposed at the lower end of the Z-axis detection module 61, the detection jig 63 is fixed on the X-axis detection module 62, and the height detector 64 is fixed on the detection jig 63.
As shown in fig. 10, the laser welding mechanism 7 comprises a bracket 71, a linear motor 72, a welding linear guide rail 73 and a laser galvanometer welding assembly 74; the support 71 of the laser welding mechanism 7 is arranged at the rear side of the table top of the middle support 1, the linear motor 72 is arranged at the top of the support 71, and the linear motor 72 is in sliding connection with the laser galvanometer welding assembly 74 through the welding linear guide rail 73, so that the laser galvanometer welding assembly 74 can be driven to carry out laser welding on the vacuum cups 30 to be welded in the left vacuum chamber 43 and the right vacuum chamber 44 from above.
In order to be able to check the welding quality of the laser welding mechanism 7 after welding the thermos cup 30 to be welded, the CCD camera checking mechanism 8 is also arranged beside the laser welding mechanism 7. As shown in fig. 11, the CCD camera inspection mechanism 8 is disposed near the laser welding mechanism 7, the upper end of the Z-axis module 81 of the CCD camera inspection mechanism 8 is slidably connected with the welding linear guide rail 73, the lower end of the Z-axis module 81 is provided with a CCD camera 82, and the real-time monitoring is performed by capturing the image signal of the weld seam through the CCD camera 82.
Finally, the thermos cup is gripped and carried by the left rear grip jaw 3112 and the right rear grip jaw 3212 to the product discharge mechanism 9 after welding and inspection. As shown in fig. 12, the product discharging mechanism 9 includes a speed adjusting motor 91, a silica gel conveying belt 92, and two tensioning rollers 93 disposed at two ends of the silica gel conveying belt 92, where the speed adjusting motor is disposed at the lower side of the silica gel conveying belt and connected with one of the tensioning rollers through a conveying chain. Thus, after the vacuum cup is welded, the speed regulating motor 91 drives the silica gel conveying belt 92 to rotate through the two tensioning rollers 93, and the silica gel conveying belt 92 carries the upper vacuum cup to convey outwards.
In this example, this vacuum cup vacuum welding laser sealing device with CCD detects function is through setting up cup input transfer mechanism 2 in lower frame 10 front side top, and cup material loading transfer mechanism 3 is established in the rear side of cup input transfer mechanism 2, is equipped with product discharge mechanism 9 along left and right directions on the rear side lower frame 10 mesa of cup material loading transfer mechanism 3, and well strut 1 sets up in cup input transfer mechanism 2, cup material loading transfer mechanism 3 and the top of product discharge mechanism 9, and quartz glass piece transport mechanism 5 is close to the left front side top of well strut 1 mesa and sets up, and evacuating mechanism 4 installs in the rear side of lower frame 10, and high detection mechanism 6 sets up in evacuating mechanism 4 top inboard, and laser welding mechanism 7 is close to high detection mechanism 6 sets up, and CCD camera inspection mechanism 8 is close to laser welding mechanism 7 and sets up. The vacuum cup welding device is characterized in that the vacuum cup welding device comprises a cup feeding and transferring mechanism 2, a vacuum cup 30 to be welded is automatically fed on the cup feeding and transferring mechanism 3, the vacuum cup 30 to be welded is automatically placed in a vacuum chamber of a vacuumizing mechanism 4, the vacuumizing mechanism 4 is provided with vacuum monitoring, after the vacuum is qualified, a height detection mechanism 6 automatically checks the product specification, automatically checks the height tolerance of the product, a laser welding mechanism 7 automatically searches for a welding track, welding sealing is performed, a CCD camera checking mechanism 8 automatically checks whether the welded vacuum cup 30 is qualified, and a product discharging mechanism 9 automatically discharges the product. Therefore, the vacuum cup can be suitable for various vacuum cups which need to be welded after vacuumizing, manual intervention is not needed in the whole process, the processing is convenient, the productivity is high-efficiency, the quality is good, and the full-automatic production is realized. The purposes of novel design, reasonable structure and good application effect are achieved.
The foregoing is merely a preferred embodiment of a vacuum cup welding laser sealing device with a CCD detection function according to the present utility model, and it should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the inventive concept of the present utility model, which fall within the protection scope of the present utility model.
Claims (8)
1. The vacuum cup welding laser sealing device with the CCD detection function is characterized by comprising a lower frame, an upper frame, a middle support frame, a cup input transfer mechanism, a cup feeding transfer mechanism, a vacuumizing mechanism, a quartz glass sheet conveying mechanism, a height detection mechanism, a laser welding mechanism, a CCD camera inspection mechanism and a product discharge mechanism;
the cup input transfer mechanism is arranged above the front side of the lower frame table surface, the cup loading transfer mechanism is arranged at the rear side of the cup input transfer mechanism, the product discharging mechanism is arranged on the rear side lower frame table surface of the cup loading transfer mechanism along the left-right direction, the middle support frame is arranged above the cup input transfer mechanism, the cup loading transfer mechanism and the product discharging mechanism, the quartz glass sheet conveying mechanism is arranged above the left front side of the middle support frame table surface, the vacuumizing mechanism is arranged at the rear side of the lower frame, the height detecting mechanism is arranged inside the top of the vacuumizing mechanism, the laser welding mechanism is arranged near the height detecting mechanism, and the CCD camera checking mechanism is arranged near the laser welding mechanism.
2. The vacuum cup welding laser sealing device with the CCD detection function according to claim 1, wherein the cup input transfer mechanism comprises a servo motor, an input linear guide rail and a cup fixing jig; the cup throwing transfer mechanism is arranged above the front side of the lower rack table surface, the throwing linear guide rail is horizontally arranged along the left-right direction of the upper outer side of the lower rack table surface, a servo motor is arranged on the left side of the throwing linear guide rail, the servo motor is arranged close to the left side of the outer side of the lower rack table surface, and the right end part of the throwing linear guide rail extends out of the right outer side of the lower rack.
3. The vacuum cup welding laser sealing device with the CCD detection function according to claim 2, wherein the cup feeding and transferring mechanism comprises a left conveying mechanism and a right conveying mechanism, the left conveying mechanism comprises a left grabbing mechanism and a left jacking mechanism, the right conveying mechanism comprises a right grabbing mechanism and a right jacking mechanism, the left grabbing mechanism is provided with a left front clamping jaw and a left rear clamping jaw, and the right grabbing mechanism is provided with a right front clamping jaw and a right rear clamping jaw; the cup feeding transfer mechanism is arranged at the rear side of the cup feeding transfer mechanism, the left carrying mechanism is arranged at the middle part of the left side of the lower frame, the right carrying mechanism is arranged at the middle part of the right side of the lower frame, the left grabbing mechanism of the left carrying mechanism is arranged at the left outer side of the middle part of the table top of the lower frame, the left jacking mechanism is arranged at the left inner side of the middle part of the lower frame, the right grabbing mechanism of the right carrying mechanism is arranged at the right outer side of the middle part of the table top of the lower frame, and the right jacking mechanism is arranged at the right inner side of the middle part of the lower frame.
4. The vacuum welding laser sealing device with the CCD detection function for the vacuum cup, which is disclosed in claim 3, is characterized in that the vacuumizing mechanism comprises a vacuum pump, a vacuumizing pipeline, a left vacuum chamber and a right vacuum chamber; the vacuum pump of the vacuumizing mechanism is arranged outside the rear right side of the lower frame, the left vacuum chamber and the right vacuum chamber are respectively arranged on the left side and the right side of the middle supporting frame table top in the middle, the left vacuum chamber is positioned right above the left jacking mechanism, the right vacuum chamber is positioned right above the right jacking mechanism, and the left vacuum chamber and the right vacuum chamber are respectively connected with the vacuum pump in parallel through an air extraction pipeline.
5. The vacuum welding laser sealing device with the CCD detection function for the vacuum cup is characterized in that the quartz glass sheet conveying mechanism comprises a fixing frame, a conveying chain, an X-axis conveying module, a Z-axis conveying module and a negative pressure sucker; the quartz glass piece transport mechanism is close to the left front side top setting of well strut mesa, just the mount sets up on well strut mesa, and the top level of mount is provided with the conveyer chain, and the rear side of conveyer chain is equipped with X axle transport module and Z axle transport module, and the lower end connection of Z axle transport module has negative pressure sucking disc.
6. The vacuum welding laser sealing device with the CCD detection function for the vacuum cup is characterized in that the height detection mechanism comprises a Z-axis detection module, an X-axis detection module, a detection jig and a height detector; the height detection mechanism is arranged between the left vacuum chamber and the right vacuum chamber, the X-axis detection module is arranged at the lower end of the Z-axis detection module, the detection jig is fixed on the X-axis detection module, and the height detector is fixed on the detection jig.
7. The vacuum cup welding laser sealing device with the CCD detection function according to claim 6, wherein the laser welding mechanism comprises a bracket, a linear motor, a welding linear guide rail and a laser galvanometer welding assembly; the support of the laser welding mechanism is arranged at the rear side of the table top of the middle support frame, the linear motor is arranged at the top of the support, and the linear motor is in sliding connection with the laser vibrating mirror welding assembly through a welding linear guide rail; the CCD camera inspection mechanism is arranged close to the laser welding mechanism, the upper end of a Z-axis module of the CCD camera inspection mechanism is connected with the welding linear guide rail in a sliding mode, and a CCD camera is arranged at the lower end of the Z-axis module.
8. The vacuum cup welding laser sealing device with the CCD detection function according to claim 7, wherein the product discharging mechanism comprises a speed regulating motor, a silica gel conveying belt and two tensioning rollers arranged at two ends of the silica gel conveying belt, and the speed regulating motor is arranged at the lower side edge of the silica gel conveying belt and is connected with one of the tensioning rollers through a conveying chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321282497.1U CN219598406U (en) | 2023-05-25 | 2023-05-25 | Vacuum welding laser sealing device with CCD detection function for vacuum cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321282497.1U CN219598406U (en) | 2023-05-25 | 2023-05-25 | Vacuum welding laser sealing device with CCD detection function for vacuum cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219598406U true CN219598406U (en) | 2023-08-29 |
Family
ID=87741931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321282497.1U Active CN219598406U (en) | 2023-05-25 | 2023-05-25 | Vacuum welding laser sealing device with CCD detection function for vacuum cup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219598406U (en) |
-
2023
- 2023-05-25 CN CN202321282497.1U patent/CN219598406U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109230508B (en) | Panel transfer robot device | |
| CN110316561B (en) | Cylinder power battery apron material loading memory device | |
| CN219598406U (en) | Vacuum welding laser sealing device with CCD detection function for vacuum cup | |
| CN113682764A (en) | Online vacuum packaging air tightness detection device | |
| CN210309090U (en) | Assembly line type lap joint machine for PP hollow plate box bodies | |
| CN110844192A (en) | Labeling, bag making and packaging production line | |
| CN108860372B (en) | Glass assembly line | |
| WO2023168900A1 (en) | Laser marking machine | |
| CN107498982B (en) | OC automatic assembly equipment | |
| CN211224101U (en) | Labeling, bag making and packaging production line | |
| CN214770186U (en) | Automatic compression fittings of bottle lid gasket | |
| CN213068679U (en) | Visual inspection tester for glass laminating equipment | |
| CN113459120A (en) | Detection robot for detecting sealing performance of package | |
| CN112122176A (en) | Automatic detection method | |
| CN112357548A (en) | Automatic material positioning and conveying equipment and conveying method thereof | |
| CN217385263U (en) | Infusion bag appearance defect check out test set | |
| CN117621460A (en) | Ultrasonic welding equipment | |
| CN206108257U (en) | Automatic conveying device for sheets | |
| CN114560278B (en) | Full-automatic high-efficiency transfer equipment for photovoltaic module production | |
| CN210818371U (en) | Automatic assembling system for water pipe of water heater | |
| CN213923052U (en) | Automatic material positioning and conveying equipment | |
| CN214086814U (en) | Intelligent paper conveying device | |
| CN214086588U (en) | Balance mechanism of ring workpiece | |
| CN114101382B (en) | Production equipment for connecting pipe for indoor unit and outdoor unit of air conditioner | |
| CN220993210U (en) | Full-automatic welding workbench for battery lug caps |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |