CN114101382B - Production equipment for connecting pipe for indoor unit and outdoor unit of air conditioner - Google Patents
Production equipment for connecting pipe for indoor unit and outdoor unit of air conditioner Download PDFInfo
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- CN114101382B CN114101382B CN202111406110.4A CN202111406110A CN114101382B CN 114101382 B CN114101382 B CN 114101382B CN 202111406110 A CN202111406110 A CN 202111406110A CN 114101382 B CN114101382 B CN 114101382B
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- flaring
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 290
- 238000007689 inspection Methods 0.000 claims abstract description 17
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 73
- 229910052802 copper Inorganic materials 0.000 claims description 73
- 239000010949 copper Substances 0.000 claims description 73
- 239000000463 material Substances 0.000 claims description 61
- 229920000742 Cotton Polymers 0.000 claims description 36
- 230000000149 penetrating effect Effects 0.000 claims description 25
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000004321 preservation Methods 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 21
- 210000001503 joint Anatomy 0.000 claims description 18
- 239000011087 paperboard Substances 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000009194 climbing Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 description 30
- 238000010586 diagram Methods 0.000 description 11
- 238000012546 transfer Methods 0.000 description 7
- 238000004378 air conditioning Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses connecting pipe production equipment for an indoor unit and an outdoor unit of an air conditioner, which comprises a pipe conveying and assembling mechanism, a component processing mechanism, a quality inspection mechanism and a packaging and containing mechanism, wherein the pipe conveying and assembling mechanism comprises a pipe conveying mechanism and a pipe assembling mechanism, the output end of the pipe conveying mechanism is connected with the pipe assembling mechanism.
Description
Technical Field
The invention belongs to the technical field related to air conditioner connecting pipes, and particularly relates to connecting pipe production equipment for an air conditioner indoor unit and an outdoor unit.
Background
In order to ensure the temperature transmission efficiency, the air-conditioning connecting pipe is generally made of copper pipe materials with high temperature transmission efficiency, an insulating layer is wrapped outside the copper pipe to reduce heat loss, the existing air-conditioning connecting pipe is lack of automatic production equipment during production and processing, the production automation degree of the air-conditioning connecting pipe is low, a large amount of manpower is required to be used, and the processing efficiency is difficult to ensure.
Disclosure of Invention
The invention aims to provide production equipment for connecting pipes for an air conditioner indoor unit and an outdoor unit, so as to solve the problem that the processing efficiency is affected by the lack of automatic equipment due to low automation degree in the production of the air conditioner connecting pipe in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the production equipment for connecting pipes for the indoor unit and the outdoor unit of the air conditioner comprises a pipe conveying and assembling mechanism, a component processing mechanism, a quality inspection mechanism and a packaging and accommodating mechanism, wherein the pipe conveying and assembling mechanism comprises a pipe conveying mechanism and a pipe assembling mechanism;
the output end of the pipe fitting conveying mechanism is connected with a pipe fitting assembling mechanism, the output end of the pipe fitting assembling mechanism is provided with a component processing mechanism, the output end of the component processing mechanism is provided with a quality inspection mechanism, and the output end of the quality inspection mechanism is provided with a packaging and containing mechanism;
the pipe fitting conveying mechanism comprises a heat preservation cotton discharging machine and a copper pipe discharging machine, wherein the output end of the heat preservation cotton discharging machine is provided with a heat preservation cotton cutting machine, the output end of the heat preservation cotton cutting machine is provided with an automatic pipe penetrating machine, one side of the automatic pipe penetrating machine is provided with a clamping head, one end of the automatic pipe penetrating machine is provided with a heat preservation pipe positioning mechanism for being in butt joint with the heat preservation cotton cutting machine, the output end of the copper pipe discharging machine is provided with a copper pipe cutting machine, the output end of the copper pipe cutting machine is in butt joint with one end of the automatic pipe penetrating machine, one side of the automatic pipe penetrating machine is provided with a guide head picking and placing machine, and one side of the automatic pipe penetrating machine is provided with a guide head feeding belt conveyor.
Preferably, the subassembly processing agency, including preceding material machine and the material machine that changes after, preceding material machine that changes sets up in automatic poling machine top, one side of preceding material machine that changes is provided with the material machine that changes after, the one end of material machine that changes after is provided with the connecting tube material machine, the output of connecting tube material machine is provided with the transfer chain, the both sides dislocation set of transfer chain has five station workstations, the front portion of transfer chain is provided with slidable preceding conveyer, the rear portion of transfer chain is provided with slidable back conveyer, one side of transfer chain is provided with the direction head extracting mechanism that is used for taking off the direction head, and direction head extracting mechanism is including collecting frame and mount, one side of transfer chain is provided with the collecting frame, the one end of collecting frame is fixed with the mount, the upper end of mount is fixed with the drive cylinder, the flexible end of drive cylinder is fixed with the fixed block, one side of mount is fixed with the support frame, the one end of fixed block is fixed with the centre gripping manipulator that is used for taking off the direction head.
Preferably, the quality inspection mechanism comprises a finished product detection material moving machine, and the output end of the rear conveyor is in butt joint with the input end of the finished product detection material moving machine.
Preferably, the packaging and containing mechanism comprises a coiler, a paperboard shifting machine and a palletizing robot, wherein the coiler is arranged at the output end of the finished product detection shifting machine, a coil pushing machine is arranged at the output end of the coiler, a coil discharging line is arranged at the output end of the coil pushing machine, an accessory belt line is arranged on one side of the coil discharging line, the accessory belt line is provided with the accessory belt shifting machine, a paperboard lifting machine is arranged on one side of the coil discharging line, a paperboard four-station feeding disc is arranged on the paperboard lifting machine, the paperboard shifting machine in butt joint with the coil discharging line is arranged on the paperboard lifting machine, a laminating machine is arranged on one side of the coil discharging line, a heat shrinkage machine is arranged on one side of the heat shrinkage machine, a material collecting table is arranged at the output end of the laminating machine, a palletizing robot is arranged on one side of the material collecting table, and a pallet is arranged on one side of the palletizing robot.
Preferably, the five-station workbench comprises a front nut assembling mechanism and a flaring mechanism, the front nut assembling mechanism is arranged at the upper end of the workbench, the flaring mechanism is arranged on one side of the front nut assembling mechanism, the flaring mechanism is arranged on one side of the flaring mechanism, the plug assembling mechanism is arranged on one side of the flaring mechanism, and the plug detecting mechanism is arranged on one side of the plug assembling mechanism.
Preferably, the front nut assembly mechanism comprises a nut feeding vibration disc and a nut taking and placing mechanism, a plurality of nut pieces are arranged in the nut feeding vibration disc, and two material blocking positioning cylinders for controlling the nut pieces to be sequentially output are arranged at the output end of the nut feeding vibration disc;
the nut taking and placing mechanism is fixed on the second sliding plate, the second sliding plate is fixedly provided with a nut pushing mechanism, the second sliding plate is slidably arranged on the first sliding plate along the direction away from or close to the discharge hole of the nut feeding vibration disc, the jacking mechanism is fixed on the first sliding plate, the telescopic end of the jacking mechanism is fixed on the second sliding plate, the first sliding plate is slidably arranged on the bottom plate along the feeding direction of the nut piece, the flat pushing mechanism is fixed on the bottom plate, and the telescopic end of the flat pushing mechanism is fixedly connected with the first sliding plate.
Preferably, the flaring mechanism comprises a second flat pushing mechanism and a flaring device, the second flat pushing mechanism is fixedly arranged on the frame body, the flaring device is slidably arranged on the frame body, the telescopic end of the second flat pushing mechanism is fixedly connected with the flaring device, the flaring device comprises a clamping fixture and a flaring piece, the flaring device is fixedly provided with a detection positioning mechanism and an air blowing mechanism, and the frame body is further provided with a connecting pipe clamping mechanism for clamping a workpiece to be processed.
Preferably, the plug assembly mechanism comprises a pushing plug mechanism and a plug vibration disc mechanism, a plurality of plug pieces are arranged in the plug vibration disc mechanism, the pushing plug mechanism is arranged above the plug vibration disc mechanism, the plug taking and placing mechanism is arranged on the side of the pushing plug mechanism, the nut clamping and positioning mechanism is arranged opposite to the telescopic end of the pushing plug mechanism, and the heat-insulating cotton dragging mechanism is arranged on one side, facing to a workpiece to be machined, of the nut clamping and positioning mechanism.
Preferably, the plug assembly mechanism comprises a pushing plug mechanism and a plug vibration disc mechanism, the pushing plug mechanism is arranged above the plug vibration disc mechanism, a plurality of plug pieces are arranged inside the plug vibration disc mechanism, the plug taking and placing mechanism is arranged at the output end of the pushing plug mechanism, a nut clamping and positioning mechanism is arranged on one side of the plug taking and placing mechanism, and a heat insulation cotton dragging mechanism is arranged on one side of the nut clamping and positioning mechanism.
Compared with the prior art, the invention provides the production equipment for the connecting pipe for the indoor unit and the outdoor unit of the air conditioner, which has the following beneficial effects:
1. according to the invention, a heat-insulating cotton discharging machine and a copper pipe discharging machine are used for conveying heat-insulating layer pipe fittings and copper pipes respectively, the two pipe fittings enter the automatic pipe penetrating machine from two sides of the automatic pipe penetrating machine to be in butt joint with each other to form a connecting pipe, the connecting pipe is further transported and processed on a conveying line, nut pieces are sleeved on two sides of the connecting pipe, the copper pipe is subjected to flaring treatment, the processed connecting pipe is transported to a finished product detection material moving machine through a conveyor to be subjected to quality inspection, the quality inspection is transported to a packaging and containing mechanism after passing through the quality inspection, the finished product connecting pipe is completely formed into a coil pipe with a small volume by matching with a coil pipe machine, the coil pipe is matched with the packaging mechanism to be packaged, the film is covered on the film covering machine after being subjected to film covering, heat shrinkage and tightening are carried out, and then labels are posted, finally, the whole production and processing flow is basically realized in order, only the packaged finished product needs to be manually loaded into the film covering machine during film covering, and the rest flows are automatically identified by a machine, the whole process is high in precision, the efficiency is improved, and the processing efficiency and the processing yield of the connecting pipe is better.
2. According to the invention, the guide head taking and placing machine is matched with the guide head feeding belt conveyor to additionally install the guide head on the end of the copper pipe to seal the copper pipe, so that the problem that the copper pipe scrapes the inside of the heat insulation layer when the copper pipe penetrates the inside of the heat insulation layer can be avoided, the guide head on the connecting pipe is taken down through the guide head taking mechanism after the copper pipe penetrates the pipe, and the connecting pipe after the copper pipe penetrates the pipe can be conveniently subjected to subsequent operations such as flaring and the like.
3. According to the invention, a five-station workbench with five steps is adopted to process the assembled connecting pipe, a nut piece is additionally arranged on the connecting pipe through a front nut assembling mechanism, the nut piece is penetrated out of a copper pipe through automatic positioning feeding, the port of the copper pipe is subjected to flaring treatment after the nut piece is penetrated, the penetrated nut piece does not fall off the copper pipe during transportation after the flaring treatment, a plug is additionally arranged in the flaring of the connecting pipe, the plug is fed through a plug vibration disc, the flaring position of the copper pipe is fixed through matching with a positioning clamping mechanism, the plug is plugged into the flaring, and finally whether the plug is contained in the flaring position of the copper pipe is detected through a plug detecting mechanism.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate and together with the embodiments of the invention and do not constitute a limitation to the invention, and in which:
fig. 1 is a schematic structural diagram of a production device for connecting pipes between an indoor unit and an outdoor unit of an air conditioner according to the present invention;
fig. 2 is a schematic structural diagram of a production device for connecting pipes between an indoor unit and an outdoor unit of an air conditioner according to the present invention;
fig. 3 is a schematic structural diagram of a thermal insulation cotton discharging machine provided by the invention;
fig. 4 is a schematic structural diagram of a copper pipe blanking machine provided by the invention;
FIG. 5 is a schematic view of an automatic pipe cutting machine according to the present invention;
FIG. 6 is a schematic diagram of a conveyor line according to the present invention;
FIG. 7 is a schematic diagram of a five-station table according to the present invention;
FIG. 8 is a schematic view of a front nut assembly mechanism according to the present invention;
fig. 9 is a schematic structural diagram of a plug assembly mechanism according to the present invention;
FIG. 10 is a schematic diagram of a detecting plug mechanism according to the present invention;
FIG. 11 is a schematic view of a part of a package housing mechanism according to the present invention;
FIG. 12 is a schematic view of a part of a package holding mechanism according to the present invention;
FIG. 13 is a schematic diagram of a flaring mechanism according to the present invention;
FIG. 14 is a schematic diagram of a flaring detecting mechanism according to the present invention;
FIG. 15 is a schematic view of a guide head extracting mechanism according to the present invention;
fig. 16 is a schematic structural diagram of an air conditioner connecting pipe according to the present invention.
In the figure: 1. a thermal insulation cotton discharging machine; 2. a thermal insulation cotton cutting machine; 3. a copper pipe discharging machine; 4. copper pipe blanking machine; 5. the guide head is provided with a feeding belt conveyor; 6. a guide head picking and placing machine; 7. an automatic pipe penetrating machine; 8. a heat preservation pipe positioning mechanism; 9. a front material transferring machine; 10. a connecting pipe material receiving machine; 11. a rear material transferring machine; 12. a conveying line; 13. a front conveyor; 14. a five-station workbench; 15. a rear conveyor; 16. detecting a finished product and transferring the finished product; 17. pushing the coiling machine; 18. a coiling machine; 19. coil pipe blanking line; 20. the accessory is wrapped with a belt line; 21. an accessory bag material transferring machine; 22. cardboard four-station feeding disc; 23. a cardboard elevator; 24. a paperboard transfer machine; 25. a film laminating machine; 26. a thermal shrinkage machine; 27. labeling machine; 28. a material receiving table; 29. a tray; 30. a palletizing robot; 31. a guide head material taking mechanism; 32. copper pipe; 34. flaring; 35. a heat-insulating layer pipe fitting; 141. a front nut assembly mechanism; 142. a flaring mechanism; 143. detecting a flaring mechanism; 144. the plug assembly mechanism; 145. detecting a plug mechanism; 311. a collection frame; 312. a support frame; 313. a fixing frame; 314. a driving cylinder; 315. a fixed block; 316. a clamping manipulator; 1411. a nut feeding vibration plate; 1412. a material blocking positioning cylinder; 1413. a nut taking and placing mechanism; 1414. a jacking mechanism; 1415. a flat pushing mechanism; 1416. a nut pushing mechanism; 1417. a nut member; 1418. a first sliding plate; 1419. a second sliding plate; 1422. a connecting pipe clamping mechanism; 1423. detecting and positioning mechanisms; 1424. an air blowing mechanism; 1425. a flaring device; 1426. a second flat pushing mechanism; 1432. a connecting pipe clamping and positioning mechanism; 1433. a camera detection system; 1434. a camera pushing mechanism; 1442. a thermal insulation cotton dragging mechanism; 1443. a nut clamping and positioning mechanism; 1444. taking and placing a plug mechanism; 1445. pushing and pressing the plug mechanism; 1446. a plug vibration disc mechanism; 1447. and a plug member.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 16, the present invention provides a technical solution: the production equipment for connecting pipes for the indoor unit and the outdoor unit of the air conditioner comprises a pipe conveying and assembling mechanism, a component processing mechanism, a quality inspection mechanism and a packaging and accommodating mechanism, wherein the pipe conveying and assembling mechanism comprises a pipe conveying mechanism and a pipe assembling mechanism.
The connecting pipe for the indoor unit and the outdoor unit of the air conditioner comprises an insulating layer pipe fitting 35 and a copper pipe 32, wherein the insulating layer pipe fitting 35 is sleeved outside the copper pipe 32, flares 34 are arranged at two ends of the copper pipe 32, a nut member 1417 is arranged outside the copper pipe 32 between the flares 34 and the insulating layer pipe fitting 35 in a sliding manner, and plugs are arranged in a space between the nut member 1417 and a pipe orifice of the copper pipe 32.
The output end of the pipe fitting conveying mechanism is connected with a pipe fitting assembling mechanism, the output end of the pipe fitting assembling mechanism is provided with a component machining mechanism, the output end of the component machining mechanism is provided with a quality inspection mechanism, and the output end of the quality inspection mechanism is provided with a packaging and containing mechanism;
the pipe fitting conveying mechanism comprises a heat preservation cotton discharging machine 1 and a copper pipe discharging machine 3, wherein a heat preservation cotton cutting machine 2 is arranged at the output end of the heat preservation cotton discharging machine 1, an automatic pipe penetrating machine 7 is arranged at the output end of the heat preservation cotton cutting machine 2, a chuck is arranged on one side of the automatic pipe penetrating machine 7, a heat preservation pipe positioning mechanism 8 used for being in butt joint with the heat preservation cotton cutting machine 2 is arranged at one end of the automatic pipe penetrating machine 7, a copper pipe cutting machine 4 is arranged at the output end of the copper pipe discharging machine 3, the output end of the copper pipe cutting machine 4 is in butt joint with one end of the automatic pipe penetrating machine 7, a guide head taking and discharging machine 6 is arranged on one side of the automatic pipe penetrating machine 7, a guide head feeding belt conveyor 5 is arranged on one side of the automatic pipe penetrating machine 7, the guide head is sequentially fed in a unified direction through the guide head feeding belt conveyor 5, and one end of a copper pipe is inserted by clamping the guide head through the guide head taking and discharging machine 6.
The guide head feeding belt conveyor 5 can sequentially sort the guide heads which are placed in disorder and convey the guide heads to the position which can be obtained by the guide head picking and placing machine 6. The guide head feeding belt conveyor 5 comprises a vibration disc and a conveyor belt which is in butt joint with the output station of the vibration disc, and a limiting block is arranged on the conveyor belt to convey the guide head and limit the guide head in an open groove formed by the limiting block. The guide head picking and placing machine 6 can adopt a multidirectional manipulator in the prior art to realize the clamping, displacement and placement of the guide head at the port of the copper pipe 32. The multi-directional manipulator at least has horizontal and longitudinal displacement, and can clamp and unclamp the guide head, so that the guide head is mounted at the port of the copper pipe 32. The guide head feeding belt conveyor 5 and the guide head picking and placing machine 6 can achieve the technical purpose by adopting the prior art for a person skilled in the art.
The assembly machining mechanism comprises a front material transferring machine 9 and a rear material transferring machine 11, wherein the front material transferring machine 9 is arranged above an automatic pipe penetrating machine 7, the rear material transferring machine 11 is arranged on one side of the front material transferring machine 9, a connecting pipe material transferring machine 10 is arranged at one end of the rear material transferring machine 11, a conveying line 12 is arranged at the output end of the connecting pipe material transferring machine 10, five-station working tables 14 are arranged on two sides of the conveying line 12 in a staggered mode, a slidable front conveyor 13 is arranged at the front part of the conveying line 12, a slidable rear conveyor 15 is arranged at the rear part of the conveying line 12, a guide head material taking mechanism 31 for taking down guide heads is arranged on one side of the conveying line 12, the guide head material taking mechanism 31 comprises a collecting frame 311 and a fixing frame 313, the collecting frame 311 is arranged on one side of the conveying line 12, a fixing frame 313 is fixed on one end of the collecting frame 311, a driving cylinder 314 is fixed on the upper end of the fixing frame 313, a fixing block 315 is fixed on the telescopic end of the driving cylinder 314, a supporting frame 312 is fixed on one side of the fixing frame 312, and one end of the fixing block 315 is fixed with a clamping manipulator 316 for taking down the guide heads.
The quality inspection mechanism comprises a finished product detection material moving machine 16, and the output end of the rear conveyor 15 is in butt joint with the input end of the finished product detection material moving machine 16.
The packaging and containing mechanism comprises a coiling machine 18, a paperboard shifting machine 24 and a palletizing robot 30, wherein the coiling machine 18 is arranged at the output end of the finished product detection shifting machine 16, a coil pushing machine 17 is arranged at the output end of the coiling machine 18, a coil discharging line 19 is arranged at the output end of the coil pushing machine 17, an accessory package belt line 20 is arranged on one side of the coil discharging line 19, an accessory package shifting machine 21 is arranged on the accessory package belt line 20, a paperboard lifting machine 23 is arranged on one side of the coil discharging line 19, a paperboard four-station feeding tray 22 is arranged on the paperboard lifting machine 23, a paperboard shifting machine 24 in butt joint with the coil discharging line 19 is arranged on the paperboard lifting machine 23, a laminating machine 25 is arranged on one side of the coil discharging line 19, a heat shrinkage machine 26 is arranged on one side of the heat shrinkage machine 26, a labeling machine 27 is arranged at the output end of the laminating machine 25, a material collecting table 28 is arranged on one side of the material collecting table 28, a palletizing robot 30 is arranged on one side of the palletizing robot 30.
Five station work bench 14 includes preceding nut assembly devices 141 and flaring mechanism 142, the workstation upper end is provided with preceding nut assembly devices 141, one side of preceding nut assembly devices 141 is provided with flaring mechanism 142, one side of flaring mechanism 142 is provided with detects flaring mechanism 143, one side of detecting flaring mechanism 143 is provided with end cap assembly devices 144, one side of end cap assembly devices 144 is provided with detects end cap mechanism 145, install nut 1417 on the connecting pipe through preceding nut assembly devices 141 at first, detect whether the flaring is inside contain the end cap through detecting end cap mechanism 145 can, the back connecting pipe shaping of processing, transport to the finished product through back conveyer 15 and detect whether the inspection is qualified on the material machine 16.
The front nut assembling mechanism 141 comprises a nut feeding vibration disc 1411 and a nut picking and placing mechanism 1413, a plurality of nut pieces 1417 are arranged in the nut feeding vibration disc 1411, and two material blocking positioning cylinders 1412 for controlling the nut pieces 1417 to be sequentially output are arranged at the output end of the nut feeding vibration disc 1411;
the nut taking and placing mechanism 1413 is fixed on the second sliding plate 1419, the second sliding plate 1419 is also fixedly provided with a nut pushing mechanism 1416, the second sliding plate 1419 is slidingly arranged on the first sliding plate 1418 along the direction away from or close to the discharge hole of the nut feeding vibration disc 1411, the jacking mechanism 1414 is fixed on the first sliding plate 1418, the telescopic end of the jacking mechanism 1414 is fixed on the second sliding plate 1419, the first sliding plate 1418 is slidingly arranged on the bottom plate along the feeding direction of the nut member 1417, the flat pushing mechanism 1415 is fixed on the bottom plate, and the telescopic end of the flat pushing mechanism 1415 is fixedly connected with the first sliding plate 1418;
first, a nut member 1417 is additionally arranged on a connecting pipe through a front nut assembly mechanism 141, a telescopic end of a flat pushing mechanism 1415 extends forwards to drive a first sliding plate 1418 to slide forwards, a nut feeding vibration disc 1411 vibrates to feed the nut member 1417, and the nut member 1417 is sequentially fed through the nut member 1417 through alternate telescopic action of two material blocking positioning cylinders 1412. The telescopic end of the nut taking and placing mechanism 1413 extends forwards and penetrates through the nut member 1417, the telescopic end of the jacking mechanism 1414 extends out to jack the second sliding plate 1419 to slide left and right (as shown in fig. 8), so that the telescopic end of the nut taking and placing mechanism 1413 is in butt joint with the copper pipe 32 on the connecting pipe, and the sliding arm of the nut pushing mechanism 1416 extends forwards after butt joint, so that the nut member 1417 is pushed onto the copper pipe 32 from the ejector rod.
The flaring mechanism 142 comprises a second flat pushing mechanism 1426 and a flaring device 1425, the second flat pushing mechanism 1426 is fixedly arranged on a frame body, the flaring device 1425 is arranged on the frame body in a sliding mode, the telescopic end of the second flat pushing mechanism 1426 is fixedly connected with the flaring device 1425, the flaring device 1425 comprises a clamping fixture and a flaring piece, the flaring device 1425 is fixedly provided with a detection positioning mechanism 1423 and a blowing mechanism 1424, the frame body is further provided with a connecting pipe clamping mechanism 1422 for clamping a workpiece, and after the nut piece 1417 is penetrated, the port of the copper pipe 32 is flared. When the connector reaches the position of the connector tube clamping mechanism 1422, the connector tube clamping mechanism 1422 clamps the copper tube 32. The second flat pushing mechanism 1426 drives the flaring device 1425 to move towards the connecting pipe, and simultaneously positions the pipe orifice of the copper pipe 32 through the detection positioning mechanism 1423, the second flat pushing mechanism 1426 stops moving, the blowing mechanism 1424 sweeps the pipe orifice clean, the clamping fixture of the flaring device 1425 clamps the copper pipe 32, and then the flaring piece works to flare the pipe orifice of the copper pipe 32.
The detecting flaring mechanism 143 comprises a connecting pipe clamping and positioning mechanism 1432, a camera detecting system 1433 and a camera pushing mechanism 1434, wherein the camera pushing mechanism 1434 is arranged on one side of the connecting pipe clamping and positioning mechanism 1432, the camera detecting system 1433 is fixed at the moving end of the camera pushing mechanism 1434 and is used for detecting the environment of a pipe orifice of the copper pipe 32 before flaring to avoid the problem of flaring and then detecting whether the flaring of the pipe orifice of the copper pipe 32 is qualified or not.
The plug assembly mechanism 144 comprises a pushing plug mechanism 1445 and a plug vibration disc mechanism 1446, a plurality of plug members 1447 are arranged in the plug vibration disc mechanism 1446, the pushing plug mechanism 1445 is arranged above the plug vibration disc mechanism 1446, the plug taking and placing mechanism 1444 is arranged on the side of the pushing plug mechanism 1445, the nut clamping and positioning mechanism 1443 is opposite to the telescopic end of the pushing plug mechanism 1445, a heat-insulating cotton pulling mechanism 1442 is arranged on the side, facing to a workpiece to be processed, of the nut clamping and positioning mechanism 1443, a connecting pipe is transported to the nut clamping and positioning mechanism 1443, the nut clamping and positioning mechanism 1443 clamps a nut member 1417 at the copper pipe 32, meanwhile, the heat-insulating cotton pulling mechanism 1442 clamps the heat-insulating layer pipe 35 and moves away from the nut member 1417, the heat-insulating pipe 35 drives the copper pipe 32 to move through friction, the plug is taken out of the plug mechanism 1444 and the plug is oriented to the nut member 1417 through adjustment, and the telescopic end of the pushing plug mechanism 1445 is driven to plug the plug into a space between the nut member 1417 and a pipe orifice.
Working principle: when in use, the raw material of the heat-insulating pipe fitting 35 is put into the heat-insulating cotton discharging machine 1, the raw material of the copper pipe 32 is put into the copper pipe discharging machine 3, the heat-insulating pipe fitting 35 is clamped by a transmission component on the heat-insulating cotton cutting machine 2, one end of the heat-insulating pipe fitting 35 is pulled to extend out from one side of the heat-insulating cotton cutting machine 2 and is clamped and fixed by the heat-insulating pipe positioning mechanism 8, a chuck at one side of the automatic pipe penetrating machine 7 is opened after the heat-insulating pipe positioning mechanism 8 clamps heat-insulating cotton, the space for chuck punching can enable the heat-insulating pipe positioning mechanism 8 to pass, the heat-insulating cotton is dragged to slide from the automatic pipe penetrating machine 7 by sliding on the automatic pipe penetrating machine 7, the heat-insulating pipe positioning mechanism 8 stops moving after the heat-insulating pipe is slid to a specified length, the chuck is closed to clamp the heat-insulating cotton, the heat preservation cotton cutting machine 2 works to cut heat preservation cotton, a clamping head is opened after cutting, the heat preservation cotton after cutting is continuously dragged by the heat preservation pipe positioning mechanism 8 to slide to the other end of the automatic pipe penetrating machine 7, a copper pipe inside the copper pipe discharging machine 3 is stretched out and connected to one side of the automatic pipe penetrating machine 7 by the copper pipe cutting machine 4, at the moment, a guide head feeding belt machine 5 sequentially feeds the guide heads in the same direction, one end, inserted into the copper pipe 32, of the guide head is clamped in a sliding way through the guide head taking and discharging machine 6 to seal the copper pipe, the guide head taking and discharging machine 6 ascends after insertion, and the sealed copper pipe 32 is butted with a pipe penetrating through the automatic pipe penetrating machine 7 and the heat preservation pipe fitting 35 to form a connecting pipe after pipe penetrating;
the connecting pipe after passing through the pipe is transported to the rear material transferring machine 11 after being rotated by the front material transferring machine 9, the rear material transferring machine 11 is turned again and then is output to the connecting pipe receiving machine 10, and the connecting pipe receiving machine 10 transports the connecting pipe to the front conveyor 13 on the conveying line 12. The front conveyor 13 and the rear conveyor 15 transport on the conveyor line 12 and process the connecting pipe through five-station work tables 14 at two ends of the conveyor line 12;
one side of the conveying line 12 is provided with a guide head material taking mechanism 31 for taking down the guide head, after the connecting pipe is conveyed to a position corresponding to the guide head material taking mechanism 31, a driving cylinder 314 stretches and contracts to enable a clamping manipulator 316 on a fixed block 315 to be opposite to the guide head and clamp the guide head, and the driving cylinder 314 acts to take down the guide head from the guide head at the end part of the copper pipe 32 and release the guide head to fall into a collecting frame 311.
First, a nut member 1417 is additionally arranged on a connecting pipe through a front nut assembly mechanism 141, a telescopic end of a flat pushing mechanism 1415 extends forwards to drive a first sliding plate 1418 to slide forwards, a nut feeding vibration disc 1411 vibrates to feed the nut member 1417, and the nut member 1417 is sequentially fed through the nut member 1417 through alternate telescopic action of two material blocking positioning cylinders 1412. The telescopic end of the nut taking and placing mechanism 1413 extends forwards and penetrates through the nut piece 1417, the telescopic end of the jacking mechanism 1414 extends out to jack the second sliding plate 1419 to slide left and right (as shown in fig. 8), so that the telescopic end of the nut taking and placing mechanism 1413 is in butt joint with the copper pipe 32 on the connecting pipe, and the sliding arm of the nut pushing mechanism 1416 extends forwards after butt joint to push the nut piece 1417 from the ejector rod to the copper pipe 32;
after threading the nut 1417, the port of the copper tube 32 is flared. When the connector reaches the position of the connector tube clamping mechanism 1422, the connector tube clamping mechanism 1422 clamps the copper tube 32. The second flat pushing mechanism 1426 drives the flaring device 1425 to move towards the connecting pipe, and simultaneously positions the pipe orifice of the copper pipe 32 through the detection positioning mechanism 1423, the second flat pushing mechanism 1426 stops moving, the blowing mechanism 1424 sweeps the pipe orifice clean, the clamping fixture of the flaring device 1425 clamps the copper pipe 32, and then the flaring piece works to flare the pipe orifice of the copper pipe 32. A detection mechanism is arranged on the flaring piece and is used for detecting the environment of the mouth of the copper pipe 32 before flaring to avoid problems of flaring, and then detecting whether the flaring of the mouth of the copper pipe 32 is qualified or not;
then installing a plug at the flaring of the copper pipe 32, transporting the connecting pipe to a nut clamping and positioning mechanism 1443, clamping a nut 1417 at the copper pipe 32 by the nut clamping and positioning mechanism 1443, simultaneously clamping a heat-insulating layer pipe fitting 35 by a heat-insulating cotton pulling mechanism 1442 and moving in a direction away from the nut 1417, driving the copper pipe 32 to move by the heat-insulating layer pipe fitting 35 through friction, taking out one plug by a plug taking and placing mechanism 1444, adjusting the orientation of the plug to enable the plug to face the nut 1417, and driving and pushing the telescopic end of the plug pushing mechanism 1445 to plug the plug into a space between the nut 1417 and the pipe orifice of the copper pipe 32;
finally, detecting whether the inside of the flaring contains a plug or not through a plug detection mechanism 145, forming a processed rear connecting pipe, and conveying the processed rear connecting pipe to a finished product detection material moving machine 16 through a rear conveyor 15 to check whether the finished product detection material moving machine is qualified or not;
the finished product detection material moving machine 16 detects that the defective products flow into the recovery equipment, the defective products are transported to the packaging and containing mechanism for packaging, the finished product connecting pipe is bent and deformed to be coiled into a coil pipe with a small volume by the coil pipe machine 18, the coil pipe is packaged by the packaging mechanism, the film is covered on the film covering machine 25 after the packaging, the film is shrunk and tightened after the film is covered, the labels are posted, and finally the stacking robot 30 collects and stacks the products on the tray 29 for orderly placement, and the packaging equipment adopts the common packaging technology in the field and does not belong to the protection scope of the invention and is not described too much.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The production equipment for connecting pipes for the indoor unit and the outdoor unit of the air conditioner comprises a pipe conveying and assembling mechanism, a component processing mechanism, a quality inspection mechanism and a packaging and accommodating mechanism, wherein the pipe conveying and assembling mechanism comprises a pipe conveying mechanism and a pipe assembling mechanism;
the output end of the pipe fitting conveying mechanism is connected with a pipe fitting assembling mechanism, the output end of the pipe fitting assembling mechanism is provided with a component processing mechanism, the output end of the component processing mechanism is provided with a quality inspection mechanism, and the output end of the quality inspection mechanism is provided with a packaging and containing mechanism; the method is characterized in that:
pipe fitting conveying mechanism includes cotton blowing machine (1) of heat preservation and copper pipe blowing machine (3), the output of cotton blowing machine (1) of heat preservation is provided with cotton cutting machine (2) of heat preservation, the output of cotton cutting machine (2) of heat preservation is provided with automatic poling machine (7), one side of automatic poling machine (7) is provided with the chuck, the one end of automatic poling machine (7) is provided with insulating tube positioning mechanism (8) that are used for with the butt joint of cotton cutting machine (2) of heat preservation, the output of copper pipe blowing machine (3) is provided with copper pipe cutting machine (4), the output of copper pipe cutting machine (4) and the one end butt joint of automatic poling machine (7), one side of automatic poling machine (7) is provided with direction head and gets blowing machine (6), one side of automatic poling machine (7) is provided with direction head material loading belt feeder (5).
2. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 1, wherein: the component processing mechanism comprises a front material transferring machine (9) and a rear material transferring machine (11), wherein the front material transferring machine (9) is arranged above an automatic pipe penetrating machine (7), one side of the front material transferring machine (9) is provided with the rear material transferring machine (11), one end of the rear material transferring machine (11) is provided with a connecting pipe material receiving machine (10), the output end of the connecting pipe material receiving machine (10) is provided with a conveying line (12), two sides of the conveying line (12) are provided with five-station working tables (14) in a staggered mode, the front part of the conveying line (12) is provided with a slidable front conveyor (13), the rear part of the conveying line (12) is provided with a slidable rear conveyor (15), one side of the conveying line (12) is provided with a guide head material taking mechanism (31) for taking down a guide head, the guide head mechanism (31) comprises a collecting frame (311) and a fixing frame (313), one side of the conveying line (12) is provided with a collecting frame (311), one end of the collecting frame (311) is fixedly provided with a fixing frame (313), two sides of the conveying line (12) are provided with five-station working tables (14), the front end of the conveying line (12) is provided with a telescopic driving support frame (314), the telescopic support frame (313) is fixedly provided with a telescopic support frame (315), one end of the fixed block (315) is fixed with a clamping manipulator (316) for taking down the guide head.
3. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 2, wherein: the quality inspection mechanism comprises a finished product detection material moving machine (16), and the output end of the rear conveyor (15) is in butt joint with the input end of the finished product detection material moving machine (16).
4. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 3, wherein: the packaging and containing mechanism comprises a coil winder (18), a paperboard moving machine (24) and a stacking robot (30), wherein the output end of a finished product detection moving machine (16) is provided with the coil winder (18), the output end of the coil winder (18) is provided with a coil winder (17), the output end of the coil winder (17) is provided with a coil winder (19), one side of the coil winder (19) is provided with an accessory bag belt line (20), the accessory bag belt line (20) is provided with the accessory bag moving machine (21), one side of the coil winder (19) is provided with a paperboard lifter (23), the paperboard lifter (24) which is in butt joint with the coil winder (19) is arranged on the paperboard lifter (23), one side of the coil winder (19) is provided with a film laminating machine (25), the film laminating machine (25) is provided with a heat shrinkage machine (26), one side of the heat shrinkage machine (26) is provided with an accessory bag belt line (27), one side of the output end of the film winder (25) is provided with a stacking robot (30), and the stacking robot (28) is provided with a pallet (30).
5. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 2, wherein: five station workstation (14) are including preceding nut assembly devices (141) and flaring mechanism (142), workstation upper end is provided with preceding nut assembly devices (141), one side of preceding nut assembly devices (141) is provided with flaring mechanism (142), one side of flaring mechanism (142) is provided with detects flaring mechanism (143), one side of detecting flaring mechanism (143) is provided with end cap assembly devices (144), one side of end cap assembly devices (144) is provided with detects end cap mechanism (145).
6. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 5, wherein: the front nut assembly mechanism (141) comprises a nut feeding vibration disc (1411) and a nut taking and placing mechanism (1413), a plurality of nut pieces (1417) are arranged in the nut feeding vibration disc (1411), and two material blocking positioning cylinders (1412) for controlling the nut pieces (1417) to be sequentially output are arranged at the output end of the nut feeding vibration disc (1411);
nut gets and puts mechanism (1413) and is fixed in second sliding plate (1419), still fixedly on second sliding plate (1419) be provided with push nut mechanism (1416), second sliding plate (1419) are along keeping away from or being close to the discharge gate direction of nut feed vibration dish (1411) and slide and set up on first sliding plate (1418), climbing mechanism (1414) is fixed in on first sliding plate (1418), the telescopic end of climbing mechanism (1414) is fixed in on second sliding plate (1419), first sliding plate (1418) slide along nut piece (1417) feed direction and set up on the bottom plate, flat pushing mechanism (1415) are fixed in on the bottom plate, the flexible end and the first sliding plate (1418) fixed connection of flat pushing mechanism (1415).
7. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 5, wherein: the flaring mechanism (142) comprises a second flat pushing mechanism (1426) and a flaring device (1425), the second flat pushing mechanism (1426) is fixedly arranged on the frame, the flaring device (1425) is slidably arranged on the frame, the telescopic end of the second flat pushing mechanism (1426) is fixedly connected with the flaring device (1425), the flaring device (1425) comprises a clamping fixture and a flaring piece, the flaring device (1425) is fixedly provided with a detection positioning mechanism (1423) and a blowing mechanism (1424), and the frame is further provided with a connecting pipe clamping mechanism (1422) for clamping a workpiece to be processed.
8. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 5, wherein: the plug assembly mechanism (144) comprises a pushing plug mechanism (1445) and a plug vibration disc mechanism (1446), a plurality of plug members (1447) are arranged in the plug vibration disc mechanism (1446), the pushing plug mechanism (1445) is arranged above the plug vibration disc mechanism (1446), the plug mechanism (1444) is taken and placed on the side of the pushing plug mechanism (1445), the nut clamping and positioning mechanism (1443) is opposite to the telescopic end of the pushing plug mechanism (1445), and the nut clamping and positioning mechanism (1443) is provided with a thermal insulation cotton pulling mechanism (1442) towards one side of a workpiece to be processed.
9. The apparatus for producing a connection pipe for an indoor unit and an outdoor unit of an air conditioner according to claim 5, wherein: the plug assembly mechanism (144) comprises a pushing plug mechanism (1445) and a plug vibration disc mechanism (1446), the pushing plug mechanism (1445) is arranged above the plug vibration disc mechanism (1446), a plurality of plug members (1447) are arranged in the plug vibration disc mechanism (1446), a plug taking and placing mechanism (1444) is arranged at the output end of the pushing plug mechanism (1445), a nut clamping and positioning mechanism (1443) is arranged on one side of the plug taking and placing mechanism (1444), and a heat insulation cotton pulling mechanism (1442) is arranged on one side of the nut clamping and positioning mechanism (1443).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111406110.4A CN114101382B (en) | 2021-11-24 | 2021-11-24 | Production equipment for connecting pipe for indoor unit and outdoor unit of air conditioner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111406110.4A CN114101382B (en) | 2021-11-24 | 2021-11-24 | Production equipment for connecting pipe for indoor unit and outdoor unit of air conditioner |
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| CN114101382A CN114101382A (en) | 2022-03-01 |
| CN114101382B true CN114101382B (en) | 2023-11-10 |
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| CN210059585U (en) * | 2019-05-08 | 2020-02-14 | 新昌县开铭制冷配件有限公司 | Flaring processing equipment is used in production of air conditioner connecting pipe |
| KR102319488B1 (en) * | 2020-09-28 | 2021-10-29 | 주식회사 우성테크원 | Copper pipe manufacturing method for system airconditioner |
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| CN103042068A (en) * | 2011-10-11 | 2013-04-17 | 珠海格力电器股份有限公司 | Automatic production method and system for connecting pipe |
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| CN114101382A (en) | 2022-03-01 |
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